Stainless Steel 316 One-touch Fittings

Transcription

1 Stainless Steel 6 One-touch Fittings Series KQG aterial etal parts: parts: Special FK Grease-free Fluid temperature 5 to 0 C Can be used with steam. pplicable material FEP, PF, Nylon, Soft nylon, Polyurethane Polyolefin ll stainless steel 6 except seal parts parts (Special FK) parts (Special FK) Certified to meet current Food Sanitation aw standards. Component materials have met apparatuses and containerpackages standards, based on Directive 85 of the Japanese inistry of ealth and Safety in 86. ale connector ale elbow

2 Stainless Steel 6 One-touch Fittings pplicable : etric size/:, R Series KQG RoS pplicable Tubing Tubing material Tubing O.D. FEP, PF, Nylon, Soft nylon, Polyurethane Note 2) Note 3), Polyolefin,,, ø, ø Specifications Spare Parts Description Gasket Bulkhead nut odel -5G3 KQG0-P01 KQG06-P01 KQG08-P01 KQG-P01 KQG-P01 Construction aterial, Special FK Fluid Note 5) Operating pressure range Proof pressure Note 6) mbient and fluid temperature ubricant on the threads For soft nylon, water cannot be used. Note 2) The pulling strength of polyurethane tube is as follows. The pulling load of the tube used for verifying the mounting of the tube within the fitting should be the values as shown or less in the table below. s reference, the thrust force occurring between the tube and the fitting at 0.8 Pa is shown on the table below. Note 3) Please consult with SC regarding applicable tube separately. Note ) Special FK that is resistant even when steam is used. Note 5) Please avoid using in a vacuum holding application such as a leak tester, since there is leakage. Note 6) It is recommended that you use the inner sleeve in the following conditions: When using in an environment where the fluid temperature changes drastically. When using at a high temperature. O.D. Tube size ø ø Pulling Strength odel Without inner sleeve With inner sleeve TU N 160 N TU N 0 N 1 N 250 N Reference: Thrust Force Occurring at 0.8 Pa odel odel oad TU (Polyurethane) TU025 N Tubing model (aterial) TUS T (Soft polyurethane) (FEP) aterial for the TJG series is stainless steel 6. TU N Note 3) Note ) ir, Water, Steam 0 kpa to 1 Pa 3.0 Pa 5 to 0 C (No freezing) Grease-free specification With sealant 0 N T (PF) TU65 0 N 50 N TU65 65 N Temperature Conditions Operating tube FEP /T series PF /T series pplicable inner sleeve odel TJG-002 TJG-025 TJG-003 TJG-060 TJG-0805 TJG-0806 TJG-65 TJG-75 TJG-08 TJG-08 TJG-0 TJG- TU08 0 N 500 N TU08 0 N Temperature 80 C or more 0 C or more ength 0 No Description Release bushing Guide Chuck ale connector body ale elbow body O-ring Stopper ring Stud aterial Special FK (Fluoro coated) Special FK (Fluoro coated)

3 Stainless Steel 6 One-touch Fittings Series KQG pplicable : etric size/:, R Dimensions ale Connector: KQG pplicable O.D. ø ø Connection thread R 5 x x 0.8 odel KQG0-5 KQG0-01S KQG06-5 KQG06-01S KQG06-02S KQG08-01S KQG08-02S KQG08-03S KQG-02S KQG-03S KQG-03S KQG-0S exagon Socket ead ale Connector: KQGS pplicable O.D. ø ø Connection thread R 5 x x 0.8 Straight Union: KQG pplicable O.D. ø ø ale Elbow: KQG pplicable O.D. ø ø Connection thread R 5 x x 0.8 odel KQGS0-5 KQGS0-01S KQGS06-5 KQGS06-01S KQGS06-02S KQGS08-01S KQGS08-02S KQGS08-03S KQGS-02S KQGS-03S KQGS-03S KQGS-0S odel KQG0-00 KQG06-00 KQG08-00 KQG-00 KQG-00 odel KQG0-5 KQG0-01S KQG06-5 KQG06-01S KQG06-02S KQG08-01S KQG08-02S KQG08-03S KQG-02S KQG-03S KQG-03S KQG-0S ass Reference dimensions after installation of R thread is maximum diameter ass Reference dimensions after installation of R thread is maximum diameter area Note 2) ass is maximum diameter. 2 ass (In case of 5) (In case of 5) Reference dimensions after installation of R thread is maximum diameter. pplicable pplicable 2 x applicable (In case of 5) pplicable pplicable pplicable pplicable 1

4 Dimensions Union Elbow: KQG pplicable O.D. ø ø odel KQG0-00 KQG06-00 KQG08-00 KQG-00 KQG Q Q ass Q2 Q1 2 x pplicable is maximum diameter. ale Branch Tee: KQGT pplicable Connection O.D. thread R 5 x x 0.8 ø ø odel KQGT0-5 KQGT0-01S KQGT06-5 KQGT06-01S KQGT06-02S KQGT08-01S KQGT08-02S KQGT08-03S KQGT-02S KQGT-03S KQGT-03S KQGT-0S Reference dimensions after installation of R thread is maximum diameter. ass (In case of 5) x pplicable 2 x pplicable Union Tee: KQGT pplicable O.D. ø ø odel KQGT0-00 KQGT06-00 KQGT08-00 KQGT-00 KQGT Q ass is maximum diameter. Q 3 x pplicable Union Y : KQGU pplicable O.D. ø ø odel KQGU0-00 KQGU06-00 KQGU08-00 KQGU-00 KQGU-00 W P ass W P 3 x pplicable 2 is maximum diameter. Bulkhead Union: KQGE pplicable O.D. ø ø odel KQGE0-00 KQGE06-00 KQGE08-00 KQGE-00 KQGE-00 T () X1 X1 16X1 20X1 X ounting hole.5.8 area Note). 1.5 ass ounting plate thickness 7 mm or smaller T 2 x pplicable 2 Note) Figures shown when using FEP

5 Stainless Steel 6 One-touch Fittings pplicable : Inch size/: UNF, NPT Series KQG pplicable Tubing Tubing material Tubing O.D. FEP, PF, Nylon, Soft nylon, Polyurethane Note 2), Polyolefin ø", ø", ø", ø", ø" Specifications Fluid Note 5) Operating pressure range Proof pressure Note 6) mbient and fluid temperature ubricant on the threads ir, Water, Steam Note 3) Note ) 0 kpa to 1 Pa 3.0 Pa 5 to 0 C (No freezing) Grease-free specification With sealant For soft nylon, water cannot be used. Note 2) The pulling strength of polyurethane tube is as follows. The pulling load of the tube used for verifying the mounting of the tube within the fitting should be the values as shown or less in the table below. s reference, the thrust force occurring between the tube and the fitting at 0.8 Pa is shown on the table below. Pulling Strength odel Without inner sleeve With inner sleeve TU N 160 N TIUB07 80 N 0 N 1 N 250 N Reference: Thrust Force Occurring at 0.8 Pa odel oad TU025 N TIUB07 25 N 0 N TIUB 0 N 50 N TIUB 65 N TIUB 0 N 500 N TIUB 0 N Note 3) Please consult with SC regarding applicable tube separately. Note ) Special FK that is resistant even when steam is used. Note 5) Please avoid using in a vacuum holding application such as a leak tester, since there is leakage. Note 6) It is recommended that you use the inner sleeve in the following conditions: When using in an environment where the fluid temperature changes drastically. When using at a high temperature. Temperature Conditions Operating tube FEP /T series PF /T series Temperature 80 C or more 0 C or more Spare Parts Description Gasket Bulkhead nut odel -5G3 KQG03-P01 KQG07-P01 KQG0-P01 KQG-P01 KQG-P01 aterial, Special FK Tubing O.D. ø" ø" ø" ø" ø" Tubing model (aterial) TU/TIU T/TI (Polyurethane) (FEP) T002 TU025 T025 TIB07 TIUB07 TI07 T0806 TIUB TIB TI TIUB TI T/TI (PF) T003 TI07 T0806 TI TI pplicable inner sleeve odel TJG-002 TJG-025 TJG-003 TJG-060 TJG-072 TJG-076 TJG-0805 TJG-0806 TJG-65 TJG-17 TJG-8 TJG-5 ength Construction No Description Release bushing Guide Chuck ale connector body ale elbow body O-ring Stopper ring Stud aterial Special FK (Fluoro coated) Special FK (Fluoro coated) 3

6 Dimensions ale Connector: KQG pplicable Connection O.D. thread odel NPT -32UNF KQG NPT KQG03-N01S -32UNF KQG NPT KQG07-N01S.3 NPT NPT KQG07-N02S KQG0-N01S NPT NPT KQG0-N02S KQG0-N03S 28.5 NPT KQG-N02S 35.5 NPT KQG-N03S NPT KQG-N03S NPT KQG-N0S 32.8 Reference dimensions after installation of NPT thread ass is maximum diameter. (In case of 5) pplicable pplicable exagon Socket ead ale Connector: KQGS pplicable Connection (In case of 5) O.D. thread odel ass pplicable NPT -32UNF KQGS NPT KQGS03-N01S UNF KQGS NPT KQGS07-N01S NPT KQGS07-N02S NPT KQGS0-N01S NPT KQGS0-N02S pplicable NPT KQGS0-N03S NPT KQGS-N02S NPT KQGS-N03S. NPT KQGS-N03S NPT KQGS-N0S.7 5 Reference dimensions after installation of NPT thread is maximum diameter. Straight Union: KQG pplicable O.D. odel KQG03-00 KQG07-00 KQG0-00 KQG-00 KQG area Note 2) ass x pplicable is maximum diameter.

7 Stainless Steel 6 One-touch Fittings Series KQG pplicable : Inch size/: UNF, NPT Dimensions ale Elbow: KQG pplicable O.D. Connection thread NPT odel -32UNF KQG NPT KQG03-N01S UNF KQG NPT KQG07-N01S NPT KQG07-N02S NPT NPT NPT KQG0-N01S KQG0-N02S KQG0-N03S NPT KQG-N02S NPT KQG-N03S NPT KQG-N03S NPT KQG-N0S Reference dimensions after installation of NPT thread is maximum diameter. 1 2 ass (In case of 5) pplicable pplicable Union Elbow: KQG pplicable O.D. odel KQG03-00 KQG07-00 KQG0-00 KQG-00 KQG Q Q ass Q2 Q1 2 x pplicable is maximum diameter. ale Branch Tee: KQGT pplicable Connection O.D. thread NPT -32UNF NPT -32UNF NPT NPT NPT NPT NPT NPT NPT NPT NPT odel KQGT03-32 KQGT03-N01S KQGT07-32 KQGT07-N01S KQGT07-N02S KQGT0-N01S KQGT0-N02S KQGT0-N03S KQGT-N02S KQGT-N03S KQGT-N03S KQGT-N0S Reference dimensions after installation of NPT thread is maximum diameter. ass (In case of 5) x pplicable 2 x pplicable 5

8 Dimensions Union Tee: KQGT pplicable O.D. odel KQGT03-00 KQGT07-00 KQGT0-00 KQGT-00 KQGT Q ass is maximum diameter. Q 3 x pplicable Union Y : KQGU pplicable O.D. odel KQGU03-00 KQGU07-00 KQGU0-00 KQGU-00 KQGU-00 W P ass W P 3 x pplicable 2 is maximum diameter. Bulkhead Union: KQGE pplicable O.D. odel KQGE03-00 KQGE07-00 KQGE0-00 KQGE-00 KQGE-00 T () -20UNF /16-UNF 3/-16UNF 7/8-UNF 1-UNF ounting hole area Note). 1.5 ass ounting plate thickness 7 mm or smaller T 2 x pplicable Note) Figures shown when using FEP 6

9 pplicable Fluid ist Compatibility Checklist for Used aterials and Fluids Chemical ain body Stainless steel 6 Special FK Chemical ain body Stainless steel 6 Special FK crylonitrile Citric acid cetamide Cumene cetaldehyde Glycerin cetone Cresol niline mylene Sulphurous acid gas (umid gas) Sodium bisulfite [50%] llyl alcohol Benzoic acid mmonia (Compressed gas) Isopropyl alcohol Isophorone Ethyl alcohol Ethyl ether Ethylene Ethylene glycol Ethylene diamine Ethylene dichloride Epichlorohydrine ethyl tertiary butyl ether llyl chloride mmonium chloride Calcium chloride Iron(II) chloride [5%] Sodium chloride agnesium chloride ydrochloric acid [5%] Chlorine gas (umid gas) Carbitol Formic acid [50%] o-xylene p-xylene Chromic acid [%] Chlorosulfonic acid Chlorofluorocarbon (CFC) Chlorofluorocarbon (CFC) 1 Chlorofluorocarbon (CFC) Chlorofluorocarbon (CFC) B1 Chlorofluorocarbon (CFC) Chlorofluorocarbon (CFC) Chlorobenzene Chloroform (Trichloromethane) cetic acid myl acetate Isopropyl acetate [20%] Ethyl acetate Butyl acetate ethyl acetate Calcium hypochlorite Sodium hypochlorite [5%] Potassium cyanide [50%] Copper cyanide Diisobutyl ketone Diisobutylene Diethanolamine Diethylamine Diethylene glycol Carbon tetrachloride Cyclohexanol Cyclohexanone Cyclohexane [ ] denotes the concentration. queous solutions without condensation notes are in a saturated state. Note 2) The above data is based on a room temperature of 20 C. Note that you may obtain different figures, depending on temperature conditions. Note 3) The above data shows compatibility guidelines based upon component parts. Therefore, it is no guarantee of product performance. In addition, using fluids other than those specified in the catalog are not covered by the product s warranty. ow to Read the Table : Completely unaffected or largely unaffected. : ay be slightly affected, but, dependent upon condition, can sufficiently withstand. : dvisable to use as little as possible. : Not applicable, as substantially affected. : No data is available. 7

10 pplicable Fluid ist Compatibility Checklist for Used aterials and Fluids Chemical ain body Stainless steel 6 Special FK Chemical ain body Stainless steel 6 Special FK Dichloroethylene Butyl phthalate Dichlorobenzene Butyl alcohol Dichloromethane (ethylene chloride) ydrofluoric acid [50%] Ethylene bromide Furfurol Potassium bromide [30%] n-propyl alcohol Potassium dichromate [25%] Propylene glycol Oxalic acid Bromochloroethane Bromine gas n-exane Tartaric acid n-exyl alcohol Nitric acid [65%] n-eptane mmonium nitrate Benzene mmonium hydroxide n-pentane Calcium hydroxide Boric acid Sodium hydroxide [50%] Gallic acid Barium hydroxide Formic aldehyde Solvent naphtha ethyl methacrylate Carbonic acid (umid gas and aqueous solution) Tetrachloroethylene ethyl alcohol ethyl isobutyl ketone Tetrahydrofuran ethyl ethyl ketone Dodecylbenzene Ethyleneglycol monomethyl ether Trichloroethane onoethanolamine Trichloroethylene orpholine Trichloroacetic acid Toluene Butyric acid ydrogen sulfide (umid gas and aqueous solution) Naphtha Sulphuric acid [%] Naphthenic acid mmonium sulfate actic acid Sodium bisulfate [%] Carbon disulfide Iron(ll) sulfate Picric acid Sodium sulfate Pyridine Phosphoric acid [85%] Phenol [ ] denotes the concentration. queous solutions without condensation notes are in a saturated state. Note 2) The above data is based on a room temperature of 20 C. Note that you may obtain different figures, depending on temperature conditions. Note 3) The above data shows compatibility guidelines based upon component parts. Therefore, it is no guarantee of product performance. In addition, using fluids other than those specified in the catalog are not covered by the product s warranty. ow to Read the Table : Completely unaffected or largely unaffected. : ay be slightly affected, but, dependent upon condition, can sufficiently withstand. : dvisable to use as little as possible. : Not applicable, as substantially affected. : No data is available. 8

11 Specific Product Precautions Be sure to read before handling. Refer to front matters 58 and 5 for Safety Instructions and pages 3 to for ctuator Precautions and uto Switch Precautions. Caution Selection 1. The pulling strength of polyurethane tube is as follows. The pulling load of the tube used for verifying the mounting of the tube within the fitting should be the values as shown or less in the table below. s reference, the thrust force occurring between the tube and the fitting at 0.8 Pa is shown on the table below. Pulling Strength odel TU025 TU060 TIUB07 80 N 0 N TU65 TIUB 0 N 50 N Without inner sleeve With inner sleeve 50 N 160 N 1 N 250 N Reference: Thrust Force Occurring at 0.8 Pa odel oad TU025 N TU060 TIUB07 25 N 0 N TU65 TIUB 65 N TU08 TIUB 0 N 500 N TU08 TIUB 0 N Installation and Removal of Tubing Caution 1. Installation of 1) Grease is not used for the KQG series, therefore a greater insertion force is required when the is installed. In particular, polyurethane may fold when inserted due to its softness. old the end of the, and insert it all the way in slowly and securely. Refer to dimension in the dimension drawings for guidance on the insertion depth of. 2. Removal of 1) For used at a high temperature or for an extended period of time, there is a possibility that it will not fit into a one-touch fitting again due to an enlarged O.D. Dispose of the and replace it with a new one. 2. If using water, it is recommended to use an inner sleeve. (Tube may release due to pressure pulsation or water hammer effect.) 3. If using a fluoro-resin tube in an environment where the fluid temperature changes drastically, it is recommended to use an inner sleeve. Otherwise, air leakage may occur or the tube may release from fitting due to deformation of the tube. Caution ounting 1. The union elbow, union fee and union Y should be fixed through the mounting hole. Otherwise, air leakage or breaking can occur due to a pulling force or moment load created by the product's weight.