Petrosync Distinguished Instructor Krishnamurthy Ravindran

Transcription

1 API 571 A Lot of Animation/Simulation, Case History Discussion, Practical Session With Device Demonstration Damage Mechanisms Affecting Fixed Equipment In The Refining Industry Identifying and Understanding The Relevant Damage Mechanism By Learning From The Expert 24th -28th July 2017 at Kuala Lumpur, Malaysia 31st July - 04th August 2017 at Bandung, Indonesia Petrosync Distinguished Instructor Krishnamurthy Ravindran Leading Metallurgist and Corrosion Consultant API Corrosion and Materials- Certificate #33947 API 510 Authorized Pressure Vessel Inspector Certificate #31918 API 570 Authorized Piping Inspector-Certificate #33311 API 653 Authorized Aboveground Storage Tank Inspector - Cerificate API Welding Inspection and Metallurgy - Certificate #35861 API Risk Based Inspection - Certificate #35869 API Refractory Personnel - Certificate #32045 API Pipeline Construction Inspector - Certificate #58214 API SIFE - Source Inspector Fixed Equipment - Certificate #52819 API SIRE - Source Inspector Rotating Equipment - Certificate #65509 Certified Welding Inspector ( AWS) - Certificate # ASNT NDT Level III (RT, UT, MT, VT, PT, ET, LT, IR, AE, NR, VA, MFL, ) - ID No # Level III Radiological Safety Officer, BARC PCN Level III (UT, MT, PT, RT) PCN Level II Phased Array Petrosync Quality Limited Attendees The course has limited seats to ensure maximum learning and experience for all delegates. Certificate of Attendance You will receive a Certificate of Attendance bearing the signatures of the Trainer upon successful completion of the course. This certificate is proof of your continuing professional development. Interactive Training You will be attending training designed to share both the latest knowledge and practical experience through interactive sessions. This will provide you with a deeper and more long-term understanding of your current issues. High Quality Course Materials Printed course manual will provide you with working materials throughout the course and will be an invaluable source of reference for you and your colleagues afterward. You can follow course progress on your laptop with soft copies provided. Supported by

2 24th - 28th July 2017 at Kuala Lumpur, Malaysia 31st July - 04 August 2017 at Bandung Indonesia Masterclass Overview API RP is the latest edition that describes damage mechanisms affecting equipment in the refining and petrochemical industries. A key first step in managing equipment safety and reliability is the identification and understanding of the various damage mechanisms. Proper identification of damage mechanisms is also required when implementing the API Inspection Codes (API 510, API 570, API 653) and in carrying out risk based inspection (RBI) per API 580 and API 581. When performing a fitness-for-service (FFS) assessment using API 579, the damage mechanisms need to be understood and need to be considered when evaluating the remaining life. This 5-day corrosion short course aims to provide the participants with a thorough understanding of the various damage mechanisms contained in the latest edition of API RP that can affect process equipment, the type and extent of damage that can be expected, and how this knowledge can be applied to the selection of effective inspection methods to detect size and characterize damage. The 66 damage mechanisms to be discussed in this corrosion short course are common to a variety of industries including refining and petrochemical, pulp and paper, and fossil utility. Masterclass Objectives This course has been designed to train individuals must have knowledge of damage mechanisms and associated failures, the critical parameter that aggravate damage mechanism inspection and Prevention & Mitigating methods of Probabilities and associated Consequence. Specially Designed for The Following Personnel in Refining and Petrochemical Industries can attend and get benefit from this course: Designers Maintenance Engineers Plant Engineers Process Engineers Inspection Supervisor Corrosion Specialists Risk Based Inspection Engineers HYBRID TRAINING SOLUTIONS FOCUS TRAINING REDUCE COST ENHANCED RESULTS Over the years, there has been a growing demand for hybrid training programs. It is an excellant option to maximize your training dollar for your specific training needs. We make it possible to run a training program that is customized totally to your training needs at a fraction of an in-house budget! If you like to know more about this excellent program, please contact us on or general@petrosync.com IN-HOUSE SOLUTIONS SAVE COST IMPROVE PERFORMANCE REDUCE RISK PetroSync understands that in current economic climate, getting an excellent return on your training investment is critical for all our clients. This excellent training can be conducted exclusively for your organization. The training can be tailored to meet your specific needs at your preferred location and time. We will meet you anywhere around the globe. If you like to know more about this excellent program, please contact us on or general@petrosync.com

3 24th - 28th July 2017 at Kuala Lumpur, Malaysia 31st July - 04 th August 2017 at Bandung Indonesia Day 1 Introduction to Mechanical and Metallurgical Failure Mechanisms Types of Damage Mechanisms - Thinning ( Uniform corrosion) - Pitting ( Localized corrosion) - Cracking (Fatigue crack, Stress corrosion crack, Inter granural crack, Intragranular crack, Creep & High Temp Damage Mechanisms) Examples - Graphitization - Softening (Spheroidization) - Temper Embrittlement - Strain Aging F Embrittlement - Sigma Phase Embrittlement - Brittle Fracture - Creep / Stress Rupture - Thermal Fatigue - Short Term Overheating Stress Rupture - Steam Blanketing - Dissimilar Metal Weld (DMW) Cracking - Thermal Shock - Erosion / Erosion-Corrosion - Cavitation - Mechanical Fatigue - Vibration-Induced Fatigue - Refractory Degradation - Reheat Cracking - Gaseous Oxygen-Enhanced Ignition and Combustion Case Studies - CASE STUDY - SOLID PARTICLE SLURRY EROSION Shell of a Packed Column for Ammonia and Water Contact in an Ammonia Processing Plant - CASE STUDY - GALVANIC CORROSION Pressure Safety Valve - CASE STUDY - High Temperature Generator - CASE STUDY - UNIFORM CORROSION Internals of a Stirred Reactor Processing Ortho Phosphoric Acid - CASE STUDY - EROSION CORROSION Cooler - CASE STUDY - EROSION CORROSION Nitro Mass Cooler in an Organic Chemical Plant - CASE STUDY - Uniform Corrosion Stainless Steel Tubes During Long Storage in Packed Condition Practical - Vibro meter - Thermal camera

4 24th - 28th July 2017 at Kuala Lumpur, Malaysia 31st July - 04th August 2017 at Bandung Indonesia Day 2 Selection of materials wrt carbon content, Chromium, Manganese, Vanadium and carbon steel, Stainless steel, Cast-iron, Monel Various Heat Treatment process: Annealing, spherodizing, Normalizing, Stress relieving Tempering & Quenching Corrosion Engineering Examples - Uniform or Localized Loss of Thickness - Galvanic Corrosion - Atmospheric Corrosion - Cooling Water Corrosion - Boiler Water Condensate Corrosion - CO2 Corrosion - Flue Gas Dew Point Corrosion - Microbiologically Induced Corrosion (MIC) - Soil Corrosion - Caustic Corrosion - Graphitic Corrosion - High Temperature Corrosion [400oF (204oC)] - Oxidation - Sulfidation - Carburization - Decarburization Case Studies - CASE STUDY- HIGH UNIFORM CORROSION Bromine Preheater in a Pharmaceutical Fine Chemical Plant - CASE STUDY - GENERAL UNIFORM CORROSION Structurals in a White Clay Manufacturing Plant - CASE STUDY - HOT-WALL EFFECT CORROSION Sea Water Cooler Tubes in an Oil Refinery - CASE STUDY - CREVICE CORROSION Instrumentation Tube in an Offshore Platform of an Oil and Gas Plant - CASE STUDY - MICRO-BIOLOGICAL CORROSION Plate Type Heat Exchanger - CASE STUDY - PITTING CORROSION Package Boiler Tubes in an Alcohol Distillery Plant - CASE STUDY - CAUSTIC GOUGING Bottom Row Tubes in a Kettle Re - CASE STUDY - Acid Gas CO2 Cooler Condenser in Ammonia Plant of a Fertilizer Unit - CASE STUDY - CREVICE CORROSION U Type Jet Dyeing Machine in a Textile Dyeing Unit - CASE STUDY - Heavy condensate corrosion EDC Furnace Coil of a PVC Plant in a Petrochem`ical Unit - CASE STUDY- Excessive sulfidation Fertilizer Industry Ammonia Plant Natural Gas Feed Pr`eheater Coil - CASE STUDY - CORROSION PITTING BY DISSOLVED OXYGEN Exhaust Gas Boiler in a Sugar Mill - CASE STUDY - Preferential corrosion Domestic Storage Water Heater - CASE STUDY - Micro-biological corrosion Petrochemical Plant - CASE STUDY - Localized corrosion Monel Clad Evaporator in a Pure Water Plant

5 24th - 28th July 2017 at Kuala Lumpur, Malaysia 31st July - 04th August 2017 at Bandung Indonesia - CASE STUDY - Uniform corrosion Rubber Chemicals Plant - CASE STUDY - GENERAL UNIFORM CORROSION Clay Drier in a Clay manufacturing Plant - CASE STUDY - CARBURIZATION Reducers in a Reformer Tube in an Ammonia Plant of a Fertilizer Industry - CASE STUDY - CAUSTIC GOUGING Fertilizer Plant - CASE STUDY - UNIFORM CORROSION Hospital Hydroclave for Treating Wastes - CASE STUDY - GENERAL UNIFORM CORROSION Clay Drier in a Claymanufacturing Plant - CASE STUDY - CARBURIZATION Reducers in a Reformer Tube in an Ammonia Plant of a Fertilizer Industry - CASE STUDY - CAUSTIC GOUGING Fertilizer Plant - CASE STUDY - UNIFORM CORROSION Hospital Hydroclave for Treating Wastes Day 3 Corrosion economics Corrosion tips Course Content Dehydrogenation Example - Environment Assisted Cracking - Chloride Stress Corrosion Cracking (CI SCC) - Corrosion Fatigue - Caustic Stress Corrosion Cracking (Caustic Embrittlement) - Ammonia Stress Corrosion Cracking - Liquid Metal Embrittlement (LME) - Hydrogen Embrittlement (HE) - Ethanol Stress Corrosion Cracking (SCC) - Sulfate Stress Corrosion Cracking Case Studies - CASE STUDY - INTERGRANULAR CORROSION Dissimilar Stainless Steel Weld in an Organic Chemical Plant - CASE STUDY - EXTERNAL STRESS CORROSION CRACKING Half Pipe Limpet Coil of a Stirred Reactor in an Organic Chemical Plant - CASE STUDY - STRESS CORROSION CRACKING Alcohol Super heater in a PVC Manufacturing Petrochemical Plant - CASE STUDY - INTERGRANULAR CORROSION Water Drum - CASE STUDY - Straight cracks are CORROSION FATIGUE Tubes in a Kettle Re - CASE STUDY - CHLORIDE STRESS CORROSION CRACKING Evaporator Tubes in an Organic Chemical Plant - CASE STUDY - Chloride STRESS CORROSION CRACKING Top Tube Sheet Vent Equalizer Weld Zone of a Gas Cooler in a Petrochemical Plant - CASE STUDY - CHLORIDE STRESS CORROSION CRACKING Salt Evaporator - CASE STUDY - INTERGRANULAR CORROSION UNDER Fertilizer Unit Practical - UT Flaw Detector - PT Flaw detection - WFMPT flaw detection

6 24th - 28th July 2017 at Kuala Lumpur, Malaysia 31st July - 04 th August 2017 at Bandung Indonesia Day 4 General Damage Mechanisms of Processing Industry Damage Mechanisms specific to refinery Example - Uniform or Localized Loss in Thickness Phenomena - Amine Corrosion cracking - Ammonium Bisulfide Corrosion (Alkaline Sour Water) - Ammonium Chloride Corrosion - Hydrochloric Acid (HCl) Corrosion - High Temperature H2/H2S Corrosion - Hydrofluoric (HF) Acid Corrosion - Naphthenic Acid Corrosion (NAC) - Phenol (Carbonic Acid) Corrosion - Phosphoric Acid Corrosion - Sour water Corrosion - Sulfuric Acid Corrosion - Aqueous Organic Acid Corrosion Environment Assisted Cracking - Polythionic Acid Stress Corrosion Cracking (PASCC) - Amine Stress Corrosion Cracking - Wet H2S Damage (Blistering / HIC / SOHIC / SCC) - Hydrogen Stress Cracking HF - Carbonate Stress Corrosion Cracking (ACSCC) - Caustic Stress corrosion cracking Case studies - CASE STUDY - STRESS CORROSION CRACKING by POLYTHIONIC Esterification Column in an Organic Chemical Plant - CASE STUDY - UNDER DEPOSIT PITTING CORROSION Naphtha Coolers in a Fertilizer Plant - HTHA - Titanium Hydriding Simulation - Caustic Stress corrosion cracking - HTHA

7 24th - 28th July 2017 at Kuala Lumpur, Malaysia 31st July - 04 th August 2017 at Bandung Indonesia Day 5 Specific unique damage Mechanism - Metal Dusting - Fuel Ash Corrosion - Nitriding - CUI - Dealloying Case studies - CASE STUDY - Bhopal gas tragedy - CASE STUDY - Prudhoe bay 2006 oil spill - CASE STUDY - Flixborough Disaster - CASE STUDY - Guadalajara sewer explosions - CASE STUDY - Carlsbad Pipeline explosion Hazard Identification - Hazard Mitigation Root Cause Analysis Sample Demo Quiz & Exam WHY YOU SHOULD ATTEND PETROSYNC S EVENTS To ensure that all objectives of the course matches yours, all PetroSync programs are developed after intensive and extensive research within the industry PetroSync programs focus on your immediate working issues to ensure that you are able to apply and deliver immediate results in real work situations Application and implementation of industry knowledge and experience are the drivers for our course design, not theoretical academic lectures PetroSync training focuses on practical interactive learning tools and techniques including case studies, group discussions, scenarios, simulations, practical exercises and knowledge assessments during the course. Invest a small amount of your time to prepare before attending the course to ensure maximum learning PetroSync follows a rigorous selection process to ensure that all expert trainers have first-hand, up-to-date and practical knowledge and are leaders of their respective industrial discipline PROGRAM SCHEDULE 08:00 09:00 Registration (Day1) 09:00 11:00 Session I 11:00 11:15 Refreshment & Networking Session I 11:15 13:00 Session II 13:00 14:00 14:00 15:30 Lunch Session III 15:30 15:45 Refreshment & Networking Session II 15:45 17:00 Session IV 17:00 End of Day

8 24th - 28th July 2017 at Kuala Lumpur, Malaysia 31st July - 04th August 2017 at Bandung Indonesia Petrosync Distinguished Instructor hhkrishnamurthy Ravindran Leading Metallurgist and Corrosion Consultant Summary Professional Achievement API Corrosion and Materials- Certificate #33947 API 510 Authorized Pressure Vessel Inspector Certificate #31918 API 570 Authorized Piping Inspector-Certificate #33311 API 653 Authorized Aboveground Storage Tank Inspector - Cerificate API Welding Inspection and Metallurgy - Certificate #35861 API Risk Based Inspection - Certificate #35869 API Refractory Personnel - Certificate #32045 API Pipeline Construction Inspector - Certificate #58214 API SIFE - Source Inspector Fixed Equipment - Certificate #52819 API SIRE - Source Inspector Rotating Equipment - Certificate #65509 Certified Welding Inspector ( AWS) - Certificate # ASNT NDT Level III (RT, UT, MT, VT, PT, ET, LT, IR, AE, NR, VA, MFL, ) - ID No # Level III Radiological Safety Officer, BARC PCN Level III (UT, MT, PT, RT) PCN Level II Phased Array Mr. Krishnamurthy Ravindran has more than 35 years experience in detecting and identifying damage mechanism of petroleum and refining industry and solving them. His data served as the input for many RBI and FFS analysis. He has worked in Petroleum industries, refineries, fertilizers, Thermal and nuclear Power industries, aero space & Aircraft Industries, Ship building Industries, Rigs etc He has 12 years experience in conducting training courses almost in all methods of NDT for LEVEL I & LEVEL II & LEVEL III. And preparatory courses for ASNT LEVEL III and API 510, 570, 653, 577, 580, 936, 571, SIFE SIRE. Mr. Krishnamurthy Ravindran is one of the very few experts in the world who has attained all the API inspector certificates And ASNT Level III Certificates Partial Client List Vietsovpetro Chevron Petro Vietnam PDO Nuclear Power Corporation Hyderabad Space Research Centre Larsen & Tubro SKF Bearings Setsco NEAD VISCO SAUDI SECO and Armco & Al-Babtain Port Har court Warry Hoe star Inspection International Pvt Ltd MIC Sonartrach CFPE Technology Solutions Atomic Research Centre And many industries and clients in many countries His extensive knowledge and vast experience made him as a consultant in almost top MNC's in the world. He owns a world class facility lab featuring the the best equipment's in the market. With his extensive involvement in various project, he is an expert in Destructive and Nondestructive Inspection technique, as applicable to Welds, castings, forgings etc as well as inspection of raw materials with relevant specifications. He also proficient in all welding techntniques, procedures and PQR & WPS preparation, WPQ verification and certification for all kinds of welding like SAW, SMAW, FCAW, GTAW, PAW etc for all positions Including 5G & 6G also. He has done this kind of service for many reputed companies in the world.

9 1st Delegate Name Direct Line Number: Job Title: Head of Department: 2nd Delegate Name Direct Line Number: Job Title: Head of Department: 3rd Delegate Name Direct Line Number: Job Title: COURSE DETAILS Title : API Damage Mechanisms Affecting Fixed Equipment in The Refining Industry Date : 24th - 28th July 2017 at Kuala Lumpur, Malaysia 31st July - 04th August 2017 at Bandung, Indonesia INVESTMENT PACKAGES Please checklist the package that you are attending! Investment Package 24th - 28th July 2017 Kuala Lumpur, Malaysia 31st July - 04th July 2017 Bandung, Indonesia Head of Department: Standard Price Early Bird Offer SGD 3,195 SGD 2,995 SGD 3,195 SGD 2,995 * Group discount is based on standard price * Early Bird Deadline is one month before the event schedule * For 6 or more delegates, please contact us for more attractive package. * To enjoy promotional offer, full payment must be made before the deadline. * Prices include lunches, refreshments and materials. Promotion & discount cannot be combined with other promotional offers. * Important: Please note that registration without payment will incur a SGD 200 administration fee. DELEGATES DETAILS Department: Department: Department: INVOICE DETAILS Attention Invoice to: Direct Line Number: Fax: Company: Industry : Address: Postcode: Country: Please note: - Indicate if you have already registered by Phone Fax Web - If you have not received an acknowledgement before the training, please call us to confirm your booking. PAYMENT METHODS Group Discount (3 or more Delegates) 10% discount for groups of 3 registering from the same organization at the same time Mrs Ms Dr Others By Credit Card : Please debit my credit card: Visa MasterCard AMEX Security Code: Card Number: Expiry Date: Name printed on card: Mr Mr Mr Mrs Ms Dr Others Mrs Ms Dr Others By Direct Transfer : Please quote invoice number(s) on remittance advice PetroSync Global Pte Ltd Bank details: Account Name: PetroSync Global Pte Ltd Bank Name : DBS Bank Ltd Bank Code : 7171 Bank Swift Code : DBSSSGSGXXX Branch code : 288 Account No : SGD : USD : Bank Address : 12 Marina Boulevard, Level 3. Marina Bay Financial Centre Tower 3. Singapore PROGRAMME CONSULTANT Name : Cay Aagen registration@petrosync.com Phone : Fax : TERMS AND CONDITIONS DISCLAIMER Please note that trainers and topics were confirmed at the time of publishing; however, PetroSync may necessitate substitutions, alterations or cancellations of the trainers or topics. As such, PetroSync reserves the right to change or cancel any part of its published programme due to unforeseen circumstances. Any substitutions or alterations will be updated on our web page as soon as possible. DATA PROTECTION The information you provide will be safeguarded by PetroSync that may be used to keep you informed of relevant products and services. As an international group we may transfer your data on a global basis for the purpose indicated above. If you do not want us to share your information with other reputable companies, please tick this box CANCELLATION POLICY Delegates who cancel less than fifteen (15) working days of the training course or after the training is officially confirmed run by , or who do not attend the course, are liable to pay the full course fee and no refunds will be granted. You may substitute delegates at any time as long as reasonable advance notice is given to Petrosync. In the event that PetroSync cancels or postpones an event for any reason and that the delegate is unable or unwilling to attend in on the rescheduled date, you will receive a credit voucher for 100% of the contract fee paid. You may use this credit voucher for another PetroSync to be mutually agreed with PetroSync, which must occur within a year from the date of postponement. PetroSync is not responsible for any loss or damage as a result of the cancellation policy. PetroSync will assume no liability whatsoever in the event this event is cancelled, rescheduled or postponed due to any Act of God, fire, act of government or state, war, civil commotion, insurrection, embargo, industrial action, or any other reason beyond management control. CERTIFICATE OF ATTENDANCE 80% attendance is required for PetroSync's Certificate of Attendance. DETAILS Please accept our apologies for mail or that is incorrectly addressed. Please us at registration@petrosync.com and inform us of any incorrect details. We will amend them accordingly. CHARGES & FEE(s) - For Payment by Direct TelegraphicTransfer, client has to bear both local and oversea bank charges. - For credit card payment, there is additional 4% credit card processsing fee. All bank charges to be borne by payer. Please ensure that PetroSync Global Pte Ltd receives the full invoiced amount. Course Confirmation I agree to PetroSync s terms & conditions,payment terms and cancellation policy. Authorized Signature : PAYMENT TERMS : Payment is due in full at the time of registration. Full payment is mandatory for event attendance.