2013 by KVT-KOENIG GROUP >

Transcription

1 CATALOG 2014

2 2013 by KVT-KOENIG GROUP >

3 KVT - KOENIG GROUP SFC KOENIG is an internationally wellknown specialist for high-quality sealing and flow control applications. In all areas, SFC KOENIG offers engineering solutions based on the wide product portfolio. Whether for the electronics and energy sector, the automotive and transportation industries, aviation and aerospace, engineering and construction, precision engineering, or medical equipment, high-performance solutions from SFC KOENIG are found wherever absolutely secure seals, or flow control are required. These small but extremely resilient components are applied where it matters most. SFC KOENIG does not just supply standard products and individual components, but also provides close and active customer support in the search for ideal solutions, particularly when specific requirements must be fulfilled. This portfolio is complemented by a range of innovative tools and machines as well as, if needed, the integration into automated, serial production workflows. With over 80 years of engineering experience, solution-oriented expertise, as well as unique development and consulting skills, the SFC KOENIG stands for best-in-class reliability. SFC KOENIG THE CENTER OF EXCELLENCE FOR HIGH-PERFORmANCE SEALING AND FLOW CONTROL TECHNOLOGy 3

4 HyDRAULIC & INDUSTRy KOENIG ExPANDER plugs are world leaders in closing drilled holes in hydraulic applications. There are multiple applications for the KOENIG ExPANDER in the field of fluid power technology, such as in the area of integrated hydraulic circuits, or manifolds. AUTOmOTIVE There are numerous possible applications in the automobile industry, both with the KOENIG ExPANDER and KOENIG RESTRICTOR such as in engines, transmissions, break systems, fuel systems or drive trains. medical EqUIPmENT The medical and health care industry have very tight specifi cations when it comes to material and sealing solutions. SFC KOENIG has been a partner of leading manufacturers of diagnostic, therapeutic, surgical, dental, and optical equipment and instruments for many years. 4

5 PERFECTION IN SEALING TECHNOLOGy KOENIG EXPANDER OFF-SHORE & marine Corrosion-resistant KOENIG ExPANDER plugs are available for the aggressive conditions of maritime and offshore applications, such as for drillhead safeguarding and trawler fishing gear. The most diverse sealing and flow control solutions find application in inland waterway shipping. TRANSPORTATION Well-known manufactures of transportation vehicles and systems count on SFC KOENIG sealing systems for optimized safety and reliabililty. AVIATION AND AEROSPACE The airline and space flight industries impose the highest demands: Absolute reliability coupled with low weight and the highest load-bearing capacity, even under extreme conditions. These demands are met by the KOENIG ExPANDER such as in the hydraulics of landing gears, brakes, and steering systems. 5

6 PRECISION TO WITHSTAND HIGHEST PRESSURES As the world leader in the sealing technology, the KOENIG ExPANDER stands for quick and reliable sealing of drilled holes. Extremely versatile and available in a variety of materials the KOENIG ExPANDER permanently resists pressures up to 500 bar. The KOENIG ExPANDER and its unrivalled sealing system is proven, above all, in engines, gearboxes and transmissions, suspensions and braking systems, as well as in steering and fuel injection systems. In the fluid systems of mechanical engineering, mobile hydraulics, conveyor technology and mold construction SFC KOENIG flow control components are perfectly suitable for tamper proof flow control and regulation. Aside from the broad product portfolio SFC KOENIG offers individually customized solutions to its customers. Challenge In fluid systems hydraulic or gaseous media are moved through drilled holes or channels. During the manufacturing process these channels must be drilled from the outside and need to be sealed against pressure, and be completely leak proof. Solution Common sealing methods such as screws with rubber o-rings and sealing components, press-fitting of pins or welding up of drilled holes have very high production costs and cannot be reliably reproduced. The KOENIG ExPANDER allows secure and quick sealing of drilled holes with little production effort as well as reliable safety even under extreme conditions. Benefits Quick and reliable sealing Extreme resilience for pressures up to 500 bar Easy and quick installation by KVT-KOENIG GROUP >

7 Contents Push-type expanders KVT - KOENIG GROUP 8 43 Series mb/cv This design, based on the tension/expansion concept, uses a ball as an expanding element and an expansion sleeve. Especially suitable for high pressure (MB and CV max up to 450 bar) and base materials with low to medium hardness. Pull-type expanders Series SK Series HK The tension/expansion concept of the SK series causes breaking off of the expanding element after reaching the predetermined force. These are particularly suitable for use in light metals, high pressure applications (up to max 500 bar), and also for bore holes with a smoother surface finish. The HK series KOENIG ExPANDER plugs are specifically designed for use in hard materials. They use the tension/expansion concept and are suitable for pressures up to max 350 bar Series LK The LK Series KOENIG ExPANDER plugs are ideal for lower pressures (max 60 bar) and use the tension/expansion concept. After reaching the predetermined force, the expanding element automatically breaks off at the predetermined breaking point. Low-pressure expanders Series LP The press fit and anchoring concept of the LP series makes use of a conical press-in sleeve. During installation, this adapts to the bore, and the outer serration bites into the bore wall. Particularly suitable for lower pressures (max 60 bar). Flow Control Restrictors Technical informations 113 Quality assurance KOENIG RESTRICTOR orifices are classified into threaded and expander type restrictors. Both styles manage flow control and are currently used in various applications such as automotive powertrain, robotics, agriculture equipment, and many fluid power and hydraulic applications. 7

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9 KOENIG EXPANDER SERIES mb/cv SEALING PLUGS FOR OPERATING PRESSURES UP TO 450 BAR / 6500 PSI Operating pressures up to 450 bar / 6500 psi Comprehensive range of products for Ø 3 22 mm, also available in imperial version Corrosion-resistant version Execution in aluminum Normal manufacturing tolerance Swift and easy installation Purely mechanical sealing through anchorage system 0 -+0,1 mm Please inquire with your sales or applications engineer regarding requirements for special materials or configurations not shown in the catalog. CHAPTER CONTENTS Series MB Setting tools MB Series CV Setting tools CV 9

10 Sealing PlugS SerieS MB 600 Koenig expander Sleeve and Ball clear passivated per MIL S 5002, Aerospace Quality Material Sleeve: Stainless Steel Ball: Stainless Steel important: See installation instructions on pages installation requirements on pages d 3D data: DATA: Part Number d 1 D l 1 l 2 ~ Ref. d 2 +0,1 0 d 3 max l 3 min. x ±0.2 Packaging Unit MB ,0 3,6 4,6 3,0 2,2 3,4 0, MB ,0 4,0 5,1 4,0 3,3 3,8 0, MB ,0 5,5 7,1 5,0 4,3 5,3 0, MB ,0 6,5 8,6 6,0 5,3 6,3 0, MB ,0 7,5 10,1 7,0 6,4 7,3 0, MB ,0 8,5 11,6 8,0 7,4 8,3 0, MB ,0 10,0 13,5 9,0 8,4 9,8 0, MB ,0 11,0 15,1 10,0 9,4 10,8 0, MB ,0 13,0 17,8 12,0 10,6 12,8 0, MB ,0 15,0 20,5 14,0 12,7 14,5 0, Dimensions in millimeters PreSSure PerForManCe Series MB 600 mm ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN 1561 Base material of the Installation EN-GJS EN 1563 AlCu4Mg1 EN AW-2024-T3 AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC bar / psi 450 bar / psi bar / psi 380 bar / psi bar / psi 350 bar / psi 900 bar / psi 280 bar / psi Proof Pressure Test B Max. allowable Working Pressure = Nominal Pressure by SFC KOENIG >

11 Sealing PlugS SerieS MB 600 inch-version Koenig expander Sleeve and Ball clear passivated per MIL S 5002, Aerospace Quality Material Sleeve: Stainless Steel Ball: Stainless Steel MB important: See installation instructions on pages installation requirements on pages d 3D DATA: Part Number d 1 l 1 l 2 ~ Ref. d 2 d 3 max l 3 min. x Packaging Unit MB A 0,093 0,100 0,120 0,0937 0,062 0,095 0, MB A 0,125 0,138 0,170 0,1250 0,093 0,125 0, MB A 0,156 0,150 0,195 0,1562 0,125 0,130 0, MB A 0,187 0,193 0,260 0,1875 0,156 0,152 0, MB A 0,218 0,225 0,300 0,2187 0,187 0,187 0, MB A 0,250 0,260 0,350 0,2500 0,218 0,212 0, MB A 0,281 0,285 0,380 0,2812 0,250 0,250 0, Dimensions in inches PreSSure PerForManCe Series MB 600 Inch ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN 1561 Base material of the Installation EN-GJS EN 1563 AlCu4Mg1 EN AW-2024-T3 AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC ,093 0, bar / psi 450 bar / psi bar / psi 380 bar / psi Proof Pressure Test B Max. allowable Working Pressure = Nominal Pressure 2014 by SFC KOENIG > 11

12 Sealing PlugS SerieS MB 700 Koenig expander Material Sleeve: Ball: Stainless Steel DIN , plain finish Bearing Steel, Heat treated important: See installation instructions on pages installation requirements on pages d 3D data: DATA: Part Number d 1 l 1 l 2 ~ Ref. d 2 +0,1 0 d 3 max l 3 min. x ±-0.2 Packaging Unit MB ,0 3,6 4,6 3,0 2,2 3,4 0, MB ,0 4,0 5,1 4,0 3,3 3,8 0, MB ,0 5,5 7,1 5,0 4,3 5,3 0, MB ,0 6,5 8,6 6,0 5,3 6,3 0, MB ,0 7,5 10,1 7,0 6,4 7,3 0, MB ,0 8,5 11,6 8,0 7,4 8,3 0, MB ,0 10,0 13,5 9,0 8,4 9,8 0, MB ,0 11,0 15,1 10,0 9,4 10,8 0, MB ,0 13,0 17,8 12,0 10,6 12,8 0, MB ,0 15,0 20,4 14,0 12,7 14,5 0, MB ,0 17,0 23,4 16,0 14,7 16,5 0, MB ,0 19,0 26,3 18,0 16,7 18,5 0, MB ,0 22,0 30,0 20,0 18,7 21,5 0, MB ,0 25,0 34,0 22,0 20,7 24,5 0, Dimensions in millimeters PreSSure PerForManCe Series MB 700 mm ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN 1561 Base material of the Installation EN-GJS EN 1563 AlCu4Mg1 EN AW-2024-T3 AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC bar / psi 450 bar / psi bar / psi 380 bar / psi bar / psi 350 bar / psi 900 bar / psi 280 bar / psi Proof Pressure Test B Max. allowable Working Pressure = Nominal Pressure by SFC KOENIG >

13 Sealing PlugS SerieS MB 850 Koenig expander Material Sleeve: Ball: Case Hardening Steel Zinc plated, thick coat passivated, CR (VI)-free Bearing Steel, Heat treated important: See installation instructions on pages installation requirements on pages d 3D DATA: Part Number d 1 l 1 l 2 ~ Ref. d 2 +0,1 0 d 3 max l 3 min. x ± 0.2 Packaging Unit MB ,0 3,6 4,6 3,0 2,2 3,4 0, MB ,0 4,0 5,2 4,0 3,3 3,8 0, MB ,0 5,5 7,1 5,0 4,3 5,3 0, MB ,0 6,5 8,6 6,0 5,3 6,3 0, MB ,0 7,5 10,1 7,0 6,4 7,3 0, MB ,0 8,5 11,6 8,0 7,4 8,3 0, MB ,0 10,0 13,6 9,0 8,4 9,8 0, MB ,0 11,0 15,1 10,0 9,4 10,8 0, MB ,0 13,0 17,9 12,0 10,6 12,8 0, MB ,0 15,0 20,6 14,0 12,7 14,5 0, MB ,0 17,0 23,4 16,0 14,7 16,5 0, MB ,0 19,0 26,4 18,0 16,7 18,5 0, MB ,0 22,0 30,1 20,0 18,7 21,5 0, MB ,0 25,0 34,0 22,0 20,7 24,5 0, Dimensions in millimeters PreSSure PerForManCe Series MB 850 mm ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN 1561 Base material of the Installation EN-GJS EN 1563 AlCu4Mg1 EN AW-2024-T3 AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC bar / psi 350 bar / psi bar / psi 320 bar / psi bar / psi 280 bar / psi 800 bar / psi 250 bar / psi Proof Pressure Test B Max. allowable Working Pressure = Nominal Pressure 2014 by SFC KOENIG > 13

14 Setting tools SerieS MB 600/MB 700/MB 850 Setting tool, mechanical Koenig expander Material Tool steel, Heat treated, hardness approx. HRC 50 3D DATA: Part Number d 1 Expander D d 3 h9 l 1 d 2 l 2 x ±0.2 MB 030 3, ,8 10 0,4 MB 040 4, ,8 10 0,2 MB 050 5, ,8 12 0,4 MB 060 6, ,8 15 0,4 MB 070 7, ,8 18 0,4 MB 080 8, ,8 20 0,3 MB 090 9, ,8 22 0,4 MB , ,8 25 0,4 MB , ,7 30 0,4 MB , ,7 35 0,4 MB , ,7 40 0,6 MB , ,7 45 0,6 MB , ,7 50 0,8 MB , ,7 55 0,8 Dimensions in millimeters North American customers please refer to page by SFC KOENIG >

15 Setting tools SerieS MB 600, inch-version Setting tool, mechanical Koenig expander Material Tool steel, Heat treated, hardness approx. HRC 50 3D DATA: Part Number d 1 Expander D d 3 h9 l 1 d 2 l 2 x MB 093A 0,093 0,394 3,94 0,082 0,137 0,012 MB 125A 0,125 0,394 3,94 0,117 0,137 0,012 MB 156A 0,156 0,394 3,94 0,148 0,137 0,012 MB 187A 0,187 0,394 3,94 0,180 0,137 0,012 MB 218A 0,218 0,394 3,94 0,211 0,400 0,012 MB 250A 0,250 0,394 3,94 0,242 0,400 0,012 MB 281A 0,281 0,394 3,94 0,273 0,400 0,012 Dimensions in inches North American customers please refer to page by SFC KOENIG > 15

16 Setting tool MB SerieS MB hydropneumatic table press, Force and distance controlled Koenig expander express 3000 Hydropneumatic setting tool for the installation of KOENIG EXPANDER series MB from D3 10 mm (.093".375" inch). Quick tool change avoids long changeover times. The required working stroke is preprogrammed and can be retrieved by the Expander type to be processed (max. 32 memory locations). In addition, the working stroke is referenced for each individual Expander, which guarantees high process stability and quality. The press is force and distance controlled; an RS232 interface can be used to trace corresponding data on the customer s computer for later processing. The required software is included in the scope of delivery. Technical data EXPRESS 3000 Height approx mm Width approx. 340 mm (max. 530 mm) Depth approx. 495 mm Working area (height) 250 mm (working height between table top and cylinder, without setting tool) Working area (depth) 200 mm (center-line spacing between cylinder and C frame) Table (width x depth) 220 x 160 mm Weight approx. 140 kg Compressive force 30 kn (max force 29.5 kn at 6 bar) Cylinder ram 60 mm Working stroke 10 mm (within the cylinder ram) Working speed 40 mm/sec (max. possible at 6 bar) Operating voltage 230 V/110 V, Automatic switchover to corresponding power supply Operation VISUAL POINT terminal with QVGA graphic display Force / distance control Sensor adjusted with SIT reference sensor Software WINSCOPE Software for connecting to a PC by SFC KOENIG >

17 Setting tool MB SerieS MB hydropneumatic table press, Force and distance controlled Koenig expander express 5000 Hydropneumatic setting tool for the installation of KOENIG EXPANDER series MB from D12 22 mm (.406"-.875" inch). Quick tool change avoids long changeover times. The required working stroke is preprogrammed and can be retrieved by the Expander type to be processed (max. 32 memory locations). In addition, the working stroke is referenced for each individual Expander, which guarantees high process stability and quality. The press is force and distance controlled; an RS232 interface can be used to trace corresponding data on the customer s computer for later processing. The required software is included in the scope of delivery. Technical data EXPRESS 5000 Height approx mm Width approx. 400 mm (max. 580 mm) Depth approx. 535 mm Working area (height) 250 mm (working height between table top and cylinder, without setting tool) Working area (depth) 200 mm (center-line spacing between cylinder and C frame) Table (width x depth) 300 x 190 mm Weight approx. 190 kg Compressive force 50 kn (max. force 52.5 kn at 6 bar) Cylinder ram 60 mm Working stroke 15 mm (within the cylinder ram) Working speed 30 mm / sec (max. possible at 6 bar) Operating voltage 230 V/110 V, Automatic switchover to corresponding power supply Operation VISUAL POINT terminal with QVGA graphic display Force / distance control Sensors adjusted with SIT reference sensor Software WINSCOPE Software for connecting to a PC 2014 by SFC KOENIG > 17

18 Sealing PlugS SerieS CV 143 MetriC Koenig expander Material Sleeve: Aluminum 2024-T4, QQ-A 225/6, Anodized Green, MIL-A-8625: Type II, Class 2 Ball: Stainless Steel, AISI 302/304, Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±0.10 s Packaging Unit CV CV CV CV CV CV CV CV CV CV CV CV CV CV Dimensions in millimeters Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 143 mm Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 2500 psi Ø Tolerance 0 / mm Roughness Anchorage Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG >

19 Sealing PlugS SerieS CV 163 MetriC Koenig expander Material Sleeve: Aluminum 2024-T4, QQ-A 225/6, Allodined Chromate Conversion, MIL-C 5541 Ball: Stainless Steel, AISI 302/304, Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±0.10 s Packaging Unit CV CV CV CV CV CV CV CV CV CV CV CV CV CV Dimensions in millimeters Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 163 mm Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 2500 psi Ø Tolerance 0 / mm Roughness Anchorage Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG > 19

20 Sealing PlugS SerieS CV 173 MetriC Koenig expander Material Sleeve: Aluminum 2024-T4, QQ-A 225/6 Ball: Stainless Steel, AISI 302/304, Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±0.10 s Packaging Unit CV CV CV CV CV CV CV CV CV CV CV CV CV CV Dimensions in millimeters Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 173 mm Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 2500 psi Ø Tolerance 0 / mm Roughness Anchorage Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG >

21 Sealing PlugS SerieS CV 588 MetriC Koenig expander Material Sleeve: Stainless Steel (316) ASTM A580, Passivate, QQ-P-35C Ball: Stainless Steel, AISI 316, Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±0.10 s Packaging Unit CV CV CV CV CV CV CV CV CV CV CV CV CV CV Dimensions in millimeters Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 588 mm Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 6500 psi Ø Tolerance 0 / mm Roughness Anchorage in Base Material Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG > 21

22 Sealing PlugS SerieS CV 143 Koenig expander Material Sleeve: Aluminum 2024-T4, QQ-A 225/6, anodized Green, MIL-A-8625: Type II, Class 2 Ball: Stainless Steel, AISI 302/304, Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±.004 s Packaging Unit CV CV CV CV CV CV CV CV CV CV CV CV CV CV CV CV Dimensions in inches Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 143 Inch Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 2500 psi Ø Tolerance 0 / in Roughness Anchorage Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG >

23 Sealing PlugS SerieS CV 163 Koenig expander Material Sleeve: Aluminum 2024-T4, QQ-A 225/6, allodined Chromate, MIL-C 5541 Ball: Stainless Steel, AISI 302/304, Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±.004 s Packaging Unit CV CV CV CV CV CV CV CV CV CV CV CV CV CV CV CV Dimensions in inches Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 163 Inch Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 2500 psi Ø Tolerance 0 / in Roughness Anchorage Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG > 23

24 Sealing PlugS SerieS CV 173 Koenig expander Material Sleeve: Aluminum 2024-T4, QQ-A 225/6 Ball: Stainless Steel, AISI 302/304, Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±.004 s Packaging Unit CV CV CV CV CV CV CV CV CV CV CV CV CV CV CV CV Dimensions in inches Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 173 Inch Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 2500 psi Ø Tolerance 0 / in Roughness Anchorage Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG >

25 Sealing PlugS SerieS CV 531 Koenig expander Material Sleeve: Ball: Stainless Steel (303), ASTM A582 Bearing Steel, Heat Treated, Black Oxide & Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±.004 s Packaging Unit CV CV CV CV CV CV CV CV CV CV CV CV CV CV CV CV Dimensions in inches Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 531 Inch Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 6500 psi Ø Tolerance 0 / in Roughness Anchorage in Base Material Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG > 25

26 Sealing PlugS SerieS CV 533 Koenig expander Material Sleeve: Ball: Stainless Steel (303) ASTM A582 Stainless Steel, AISI 302/304, Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±.004 s Packaging Unit CV CV CV CV CV CV CV CV CV CV CV CV CV CV CV CV Dimensions in inches Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 533 Inch Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 6500 psi Ø Tolerance 0 / in Roughness Anchorage in Base Material Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG >

27 Sealing PlugS SerieS CV 588 Koenig expander Material Sleeve: Stainless Steel (316) ASTM A580, Passivate, QQ-P-35C Ball: Stainless Steel, AISI 316, Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±.004 s Packaging Unit CV CV CV CV CV CV CV CV CV CV CV CV CV CV CV CV Dimensions in inches Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 588 Inch Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 6500 psi Ø Tolerance 0 / in Roughness Anchorage in Base Material Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG > 27

28 Sealing PlugS SerieS CV 851 Koenig expander Material Sleeve: Ball: Case Hardening Steel ASTM A108, Zinc Chromate ASTM B633: Type III, Trivalent Bearing Steel, Heat Treated, Black Oxide & Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±.004 s Packaging Unit CV CV CV CV CV CV CV CV CV CV CV CV CV CV CV CV Dimensions in inches Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 851 Inch Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 6500 psi Ø Tolerance 0 / in Roughness Anchorage in Base Material Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG >

29 Sealing PlugS SerieS CV 143 Short Koenig expander Material Sleeve: Aluminum 2024-T4, QQ-A 225/6, Anodized Green, MIL-A-8625: Type II, Class 2 Ball: Stainless Steel, AISI 302/304, Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±0.004 s Packaging Unit CV S CV S CV S CV S CV S CV S CV S CV S CV S Dimensions in inches Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 143 Inch Short Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 1750 psi Tolerance Ø 0.093: 0 / in, from Ø 0.125: 0 / in Roughness Anchorage Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG > 29

30 Sealing PlugS SerieS CV 163 Short Koenig expander Material Sleeve: Aluminum 2024-T4, QQ-A 225/6, Allodined Chromate Conversion, MIL-C 5541 Ball: Stainless Steel, AISI 302/304, Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±0.004 s Packaging Unit CV S CV S CV S CV S CV S CV S CV S CV S CV S Dimensions in inches Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 163 Inch Short Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 1750 psi Tolerance Ø 0.093: 0 / in, from Ø 0.125: 0 / in Roughness Anchorage Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG >

31 Sealing PlugS SerieS CV 173 Short Koenig expander Material Sleeve: Aluminum 2024-T4, QQ-A 225/6 Ball: Stainless Steel, AISI 302/304, Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±0.004 s Packaging Unit CV S CV S CV S CV S CV S CV S CV S CV S CV S Dimensions in inches Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 173 Inch Short Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 1750 psi Tolerance Ø 0.093: 0 / in, from Ø 0.125: 0 / in Roughness Anchorage Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG > 31

32 Sealing PlugS SerieS CV 531 Short Koenig expander Material Sleeve: Ball: Stainless Steel (303) ASTM A582 Bearing Steel, Heat Treatet, Black Oxide & Wax film lubrication (diameter dependant) 3D DATA: hin preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±0.004 s Packaging Unit CV S CV S CV S CV S CV S CV S CV S CV S CV S Dimensions in inches Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 531 Inch Short Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 4500 psi Tolerance Ø 0.093: 0 / in, from Ø 0.125: 0 / in Roughness Anchorage in Base Material Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG >

33 Sealing PlugS SerieS CV 533 Short Koenig expander Material Sleeve: Ball: Stainless Steel (303) ASTM A582 Stainless Steel, AISI 302/304, Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±0.004 s Packaging Unit CV S CV S CV S CV S CV S CV S CV S CV S CV S Dimensions in inches Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 533 Inch Short Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 4500 psi Tolerance 0 / in Roughness Anchorage in Base Material Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG > 33

34 Sealing PlugS SerieS CV 588 Short Koenig expander Material Sleeve: Stainless Steel (316) ASTM A580, Passivate, QQ-P-35C Ball: Stainless Steel, AISI 316, Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±0.004 s Packaging Unit CV S CV S CV S CV S CV S CV S CV S CV S CV S Dimensions in inches Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 588 Inch Short Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 3600 psi Tolerance 0 / in Roughness Anchorage in Base Material Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG >

35 Sealing PlugS SerieS CV 851 Short Koenig expander Material Sleeve: Ball: Case Hardening Steel ASTM A108, Zinc Chromate ASTM B633 Type III, Trivalent Bearing Steel, Heat Treated, Black Oxide & Wax film lubrication (diameter dependant) 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. d d 3 max. l 3 min. x ±0.004 s Packaging Unit CV S CV S CV S CV S CV S CV S CV S CV S CV S Dimensions in inches Not all items in stock production lead times may apply. Performance data can be provided for specific applications upon request. PreSSure PerForManCe Hole Series Base material of the Installation CV 588 Inch Short Al A356 Al 2024-T4 Cl Cl GJS 600 Steel ETG-100 Ø bar / 3600 psi Tolerance 0 / in Roughness Anchorage in Base Material Rz µm Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG > 35

36 Setting tools SerieS CV Setting tool, mechanical Koenig expander Material Tool steel, Heat treated, hardness approx. HRC 50 3D DATA: in preparation Part Number d 1 Expander d 3 ±0.12 l 1 d 2 l 2 x ±0.10 HT-MBM-030 MB/CV XXX HT-MBM-040 MB/CV XXX HT-MBM-050 MB/CV XXX HT-MBM-060 MB/CV XXX HT-MBM-070 MB/CV XXX HT-MBM-080 MB/CV XXX HT-MBM-090 MB/CV XXX HT-MBM-100 MB/CV XXX HT-MBM-120 MB/CV XXX HT-MBM-140 MB/CV XXX HT-MBM-160 MB/CV XXX HT-MBM-180 MB/CV XXX HT-MBM-200 MB/CV XXX HT-MBM-220 MB/CV XXX Dimensions in millimeters Not all items in stock production lead times may apply. s by SFC KOENIG >

37 Setting tools SerieS CV Setting tool, air hammer Koenig expander Material Tool steel, Heat treated, hardness approx. HRC 50 3D DATA: in preparation Part Number d 1 Expander d 3 ±0.12 d 4 (AH Only) l 1 d 2 l 2 x ±0.10 AH-MBM-030 MB/CV XXX AH-MBM-040 MB/CV XXX AH-MBM-050 MB/CV XXX AH-MBM-060 MB/CV XXX AH-MBM-070 MB/CV XXX AH-MBM-080 MB/CV XXX AH-MBM-090 MB/CV XXX AH-MBM-100 MB/CV XXX AH-MBM-120 MB/CV XXX AH-MBM-140 MB/CV XXX AH-MBM-160 MB/CV XXX AH-MBM-180 MB/CV XXX AH-MBM-200 MB/CV XXX AH-MBM-220 MB/CV XXX Dimensions in millimeters Not all items in stock production lead times may apply. s 2014 by SFC KOENIG > 37

38 Setting tools SerieS CV Setting tool, mechanical Koenig expander Material Tool steel, Heat treated, hardness approx. HRC 50 3D DATA: in preparation Part Number d 1 Expander d 3 ±0.005 l 1 d 2 l 2 x ±0.004 HT-CVI-156 CV XXX HT-CVI-187 CV XXX HT-CVI-218 CV XXX HT-CVI-250 CV XXX HT-CVI-281 CV XXX HT-CVI-312 CV XXX HT-CVI-343 CV XXX HT-CVI-375 CV XXX HT-CVI-406 CV XXX HT-CVI-437 CV XXX HT-CVI-562 CV XXX HT-CVI-625 CV XXX HT-CVI-687 CV XXX HT-CVI-750 CV XXX HT-CVI-875 CV XXX Dimensions in inches Not all items in stock production lead times may apply. s by SFC KOENIG >

39 Setting tools SerieS CV Setting tool, air hammer Koenig expander Material Tool steel, Heat treated, hardness approx. HRC 50 3D DATA: in preparation Part Number d 1 Expander d 3 ±0.005 d 4 l 1 d 2 l 2 x ±0.004 AH-CVI-156 CV XXX AH-CVI-187 CV XXX AH-CVI-218 CV XXX AH-CVI-250 CV XXX AH-CVI-281 CV XXX AH-CVI-312 CV XXX AH-CVI-343 CV XXX AH-CVI-375 CV XXX AH-CVI-406 CV XXX AH-CVI-437 CV XXX AH-CVI-562 CV XXX AH-CVI-625 CV XXX AH-CVI-687 CV XXX AH-CVI-750 CV XXX AH-CVI-875 CV XXX Dimensions in inches Not all items in stock production lead times may apply by SFC KOENIG > 39

40 Setting tools SerieS CV Short Setting tool, mechanical Koenig expander Material Tool steel, Heat treated, hardness approx. HRC 50 3D DATA: in preparation Part Number d 1 Expander d 3 ±0.005 l 1 d 2 l 2 x ±0.004 HT-CVI-125 CV XXX-125S HT-CVI-156-S CV XXX-156S HT-CVI-187 CV XXX HT-CVI-218 CV XXX HT-CVI-250 CV XXX HT-CVI-281-S CV XXX-281S HT-CVI-312 CV XXX HT-CVI-343 CV XXX HT-CVI-406 CV XXX Dimensions in inches Not all items in stock production lead times may apply. s by SFC KOENIG >

41 Setting tools SerieS CV Short Setting tool, air hammer Koenig expander Material Tool steel, Heat treated, hardness approx. HRC 50 3D DATA: in preparation Part Number d 1 Expander d 3 ±0.005 d 4 l 1 d 2 l 2 x ±0.004 AH-CVI-125 CV XXX-125S AH-CVI-156-S CV XXX-156S AH-CVI-187 CV XXX AH-CVI-218 CV XXX AH-CVI-250 CV XXX AH-CVI-281-S CV XXX-281S AH-CVI-312 CV XXX AH-CVI-343 CV XXX AH-CVI-406 CV XXX Dimensions in inches Not all items in stock production lead times may apply. s 2014 by SFC KOENIG > 41

42 Setting tool CV SerieS CV hydropneumatic table press, Force and distance controlled Koenig expander express 3000 Hydropneumatic setting tool for the installation of KOENIG EXPANDER series CV from D3 10 mm (.093".375" inch). Quick tool change avoids long changeover times. The required working stroke is preprogrammed and can be retrieved by the Expander type to be processed (max. 32 memory locations). In addition, the working stroke is referenced for each individual Expander, which guarantees high process stability and quality. The press is force and distance controlled; an RS232 interface can be used to trace corresponding data on the customer s computer for later processing. The required software is included in the scope of delivery. Technical data EXPRESS 3000 Height approx mm Width approx. 340 mm (max. 530 mm) Depth approx. 495 mm Working area (height) 250 mm (working height between table top and cylinder, without setting tool) Working area (depth) 200 mm (center-line spacing between cylinder and C frame) Table (width x depth) 220 x 160 mm Weight approx. 140 kg Compressive force 30 kn (max force 29.5 kn at 6 bar) Cylinder ram 60 mm Working stroke 10 mm (within the cylinder ram) Working speed 40 mm/sec (max. possible at 6 bar) Operating voltage 230 V/110 V, Automatic switchover to corresponding power supply Operation VISUAL POINT terminal with QVGA graphic display Force / distance control Sensor adjusted with SIT reference sensor Software WINSCOPE Software for connecting to a PC by SFC KOENIG >

43 Setting tool CV SerieS CV hydropneumatic table press, Force and distance controlled Koenig expander express 5000 Hydropneumatic setting tool for the installation of KOENIG EXPANDER series CV from D12 22 mm (.406".875" inch). Quick tool change avoids long changeover times. The required working stroke is preprogrammed and can be retrieved by the Expander type to be processed (max. 32 memory locations). In addition, the working stroke is referenced for each individual Expander, which guarantees high process stability and quality. The press is force and distance controlled; an RS232 interface can be used to trace corresponding data on the customer s computer for later processing. The required software is included in the scope of delivery. Technical data EXPRESS 5000 Height approx mm Width approx. 400 mm (max. 580 mm) Depth approx. 535 mm Working area (height) 250 mm (working height between table top and cylinder, without setting tool) Working area (depth) 200 mm (center-line spacing between cylinder and C frame) Table (width x depth) 300 x 190 mm Weight approx. 190 kg Compressive force 50 kn (max. force 52.5 kn at 6 bar) Cylinder ram 60 mm Working stroke 15 mm (within the cylinder ram) Working speed 30 mm / sec (max. possible at 6 bar) Operating voltage 230 V/110 V, Automatic switchover to corresponding power supply Operation VISUAL POINT terminal with QVGA graphic display Force / distance control Sensors adjusted with SIT reference sensor Software WINSCOPE Software for connecting to a PC 2014 by SFC KOENIG > 43

44 by SFC KOENIG >

45 KOENIG EXPANDER SERIES SK SEALING PLUGS FOR OPERATING PRESSURES UP TO 500 BAR / 7200 PSI Operating pressures up to 500 bar / 7200 psi Short installation length 0 Liberal processing tolerance -+0,12 mm Direct installation into hydraulic bores Purely mechanical sealing through anchorage system Swift installation using convenient processing tools CHAPTER CONTENTS Series SK 48 Spacers Setting tools 2014 by SFC KOENIG > 45

46 Sealing PlugS SerieS SK 550 Koenig expander One piece construction Ideal for automated high production requirements Material Sleeve: Mandrel: Case Hardening Steel, Gun metal-finish Heat treatable steel, Special oil film lubrication important: See installation instruction on page 96 installation requirements on pages d 3D DATA: Part Number d 1 l 1 d 2 l 2 l 3 max. l 4 max. d Packaging Unit SK ,0 4,5 2, ,0 6,5 4, SK ,0 5,5 3, ,0 7,5 5, SK ,0 6,5 3, ,0 8,0 6, SK ,0 7,5 4, ,0 9,0 7, SK ,0 8,5 4, ,0 10,5 8, SK ,0 9,5 4, ,0 11,0 9, SK ,0 10,5 4, ,0 12,5 10, Dimensions in millimeters Series SK mm ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN 1561 Base material of the Installation EN-GJS EN 1563 AlCu4Mg1 EN AW-2024-T3 AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC bar / psi 500 bar / psi bar / psi 450 bar / psi Proof Pressure Test B Max. allowable Working Pressure = Nominal Pressure by SFC KOENIG >

47 Sealing PlugS SerieS SK 552 long Mandrel Koenig expander One piece construction Ideal for automated high production requirements Special Type: with mandrel 30 mm longer than standard Material Sleeve: Mandrel: Case Hardening Steel, Gun metal-finish Heat treatabe steel, Special oil film lubrication important: See installation instruction on page 96 installation requirements on pages d 3D DATA: Part Number d 1 l 1 d 2 l 2 l 3 max. l 4 max. d Packaging Unit SK ,0 4,5 2, ,0 6,5 4, SK ,0 5,5 3, ,0 7,5 5, SK ,0 6,5 3, ,0 8,0 6, SK ,0 7,5 4, ,0 9,0 7, SK ,0 8,5 4, ,0 10,5 8, SK ,0 9,5 4, ,0 11,0 9, SK ,0 10,5 4, ,0 12,5 10, Dimensions in millimeters PreSSure PerForManCe Series SK mm ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN 1561 Base material of the Installation EN-GJS EN 1563 AlCu4Mg1 EN AW-2024-T3 AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC bar / psi 500 bar / psi bar / psi 450 bar / psi Proof Pressure Test B Max. allowable Working Pressure = Nominal Pressure 2014 by SFC KOENIG > 47

48 SPaCerS SerieS SK Setting tools SK552 Koenig expander For setting KOENIG EXPANDER SK with mandrel 30 mm longer than standard Material Case Hardening Steel, case hardened 3D DATA: in preparation Part Number d 1 d 2 Serie SK 4X30-SK 4,0 2,7 SK X30-SK 5,0 3,2 SK X30-SK 6,0 3,7 SK X30-SK 7,0 4,6 SK X30-SK 8,0 4,8 SK X30-SK 9,0 5,2 SK X30-SK 10,0 5,6 SK Dimensions in millimeters by SFC KOENIG >

49 Setting tools, MeChaniCal SerieS SK hand lever tool Koenig expander KW-008 Hand lever tool with equipment SK ø 4 6 mm Technical data Weight Length KW-008 1,95 kg 515 mm Expander D Nosepiece Part Number 4,0 DPM400-C10 5,0 DPM400-D10 6,0 DPM400-E10 Expander D Jaws Part Number 4,0 6,0 PRG E 2014 by SFC KOENIG > 49

50 Setting tools, hydropneumatic SerieS SK With mandrel collection device Koenig expander extool-030 Without nosepiece Hydraulic/pneumatic tool with mandrel collection device Technical data EXTOOL-030 Weight 2,5 kg Pull force at 7 bar 19,0 kn Working stroke 25 mm Air supply pressure (min.- max.) 5 7 bar Air consumption at at 5-6 bar 3,5 l Noise level < 75 db (A) Cycle time 2,0 s Nosepiece (not included) Jaws Jaw case Jaw pusher Expander D Part Number Expander D Part Number Expander D Part Number Expander D Part Number 4, ,0 6, ,0 6, ,0 6, , , by SFC KOENIG >

51 Setting tools, hydropneumatic SerieS SK With mandrel collection device Koenig expander extool Without nosepiece Hydraulic/pneumatic tool with mandrel collection device Technical data EXTOOL Weight 2,7 kg Pull force at 7 bar 24,0 kn Working stroke 18 mm Air supply pressure (min.- max.) 5 7 bar Air consumption at at 5-6 bar 3,5 l Noise level < 75 db (A) Cycle time 2,0 s Nosepiece (not included) Jaw Jaw case Jaw pusher Expander D Part Number Expander D Part Number Expander D Part Number Expander D Part Number 7, ,0 10, ,0 10, ,0 10, , , , by SFC KOENIG > 51

52 by SFC KOENIG >

53 KOENIG EXPANDER SERIES HK SEALING PLUGS FOR OPERATING PRESSURES UP TO 350 BAR / 5100 PSI Operating pressures up to 350 bar / 5100 psi Comprehensive product range from Ø 3 10 mm, extended pin for sunken setting Normal processing tolerance Direct installation into hydraulic bore Sealing through anchorage system Installation using convenient processing tools CHAPTER CONTENTS Series HK 56 Spacers Setting Tools 2014 by SFC KOENIG > 53

54 Sealing PlugS SerieS HK Koenig expander One piece construction Ideal for automated high production requirements Material Sleeve: Mandrel: Case Hardening Steel, Soft annealed gun metal-finish Heat treatable steel, Special oil film lubrication d1 ø3: Sleeve and mandrel not pre-assembled Use Series SK for new application important: See installation instruction on page 97 installation requirements on pages d 3D data: DATA: Part Number d 1 l 1 d 2 l 2 l 3 max. l 4 max. d Packaging Unit HK030-CK ,0 5,0 2,0 36,5 9,0 7,0 3, HK040CK55-111AK 4,0 5,0 2,2 38,0 9,5 8,0 4, HK050CK55-111AK 5,0 6,0 2,8 43,0 11,0 9,5 5, HK060CK55-111AK 6,0 6,5 2,8 43,0 12,0 10,0 6, HK070CK55-111AK 7,0 7,5 3,8 43,0 13,0 11,0 7, HK080CK55-111AK 8,0 8,5 4,5 38,0 13,5 11,5 8, HK090CK55-111AK 9,0 9,5 4,5 41,0 14,5 13,0 9, HK100CK55-111AK 10,0 10,5 4,5 41,0 15,5 13,5 10, Dimensions in millimeters PreSSure PerForManCe Series HK mm ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN 1561 Base material of the Installation EN-GJS EN 1563 AlCu4Mg1 EN AW-2024-T3 AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC bar / psi 350 bar / psi 500 bar / psi 160 bar / psi Proof Pressure Test B Max. allowable Working Pressure = Nominal Pressure by SFC KOENIG >

55 Sealing PlugS SerieS HK long mandrel Koenig expander One piece construction Ideal for automated high production requirements Special Type: with mandrel 30 mm longer than standard Material Sleeve: Mandrel: Case Hardening Steel, Soft annealed gun metal-finish Heat treatable steel, Special oil film lubrication Use Series SK for new application important: See installation instruction on pages 97 installation requirements on pages d 3D data: DATA: Part Number d 1 l 1 d 2 l 2 l 3 max. l 4 max. d Packaging Unit HK040CK55-211AK 4,0 5,0 2,2 68,0 9,5 8,0 4, HK050CK55-211AK 5,0 6,0 2,8 73,0 11,0 9,5 5, HK060CK55-211AK 6,0 6,5 2,8 73,0 12,0 10,0 6, HK070CK55-211AK 7,0 7,5 3,8 73,0 13,0 11,0 7, HK080CK55-211AK 8,0 8,5 4,5 68,0 13,5 11,5 8, HK090CK55-211AK 9,0 9,5 4,5 71,0 14,5 13,0 9, HK100CK55-211AK 10,0 10,5 4,5 71,0 15,5 13,5 10, Dimensions in millimeters PreSSure PerForManCe Series HK mm ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN 1561 Base material of the Installation EN-GJS EN 1563 AlCu4Mg1 EN AW-2024-T3 AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC bar / psi 350 bar / psi 500 bar / psi 160 bar / psi Proof Pressure Test B Max. allowable Working Pressure = Nominal Pressure 2014 by SFC KOENIG > 55

56 SPaCerS SerieS HK Setting tools HK Koenig expander For setting KOENIG EXPANDER HK with mandrel 30 mm longer than standard Material Case Hardening Steel, case hardened 3d 3D DATA: in preparation Part Number d 1 d 2 Series HK 4X30 HK 4,0 2,4 HK040-CK AK 5X30 HK 5,0 3,0 HK050-CK AK 6X30 HK 6,0 3,0 HK060-CK AK 7X30 HK 7,0 4,1 HK070-CK AK 8X30 HK 8,0 4,8 HK080-CK AK 9X30 HK 9,0 4,8 HK090-CK AK 10X30 HK 10,0 6,3 HK100-CK AK Dimensions in millimeters by SFC KOENIG >

57 Setting tools, MeCHaniCal SerieS HK Hand Plier HK Koenig-exPander KW-002 Equipment included 3D DATA: in preparation Technical data Weight Technical data Weight Nosepiece KW-002 0,6 kg KW-002 0,6 kg Jaws Nosepiece Expander Part Number D Expander Part Number 3,0 HKW D 4,0 HKW ,0 HKW ,0 HKW Expander Jaws Part Number D Expander 3,0 4,0 D Part Number ,0 4, SerieS HK Handsetting SerieS HK tool Handsetting tool KW-003 KW-003 Without ratchet for D8,0/9,0/10,0 Without ratchet for D8,0/9,0/10,0 SerieS HK ratchet Spanner Wrench HKW for KW by SFC KOENIG > 57

58 Setting tools, MeCHaniCal SerieS HK Hand lever tool Koenig expander KW-008 Hand Lever Tool with equipment HK D4 6 mm 3D DATA: in preparation Technical data Weight Technical data Length Weight Length Nosepiece Expander Part Number Nosepiece D Expander Part Number 3,0 / 4,0 DPM400-B10 D 5,0 6,0 DPM400-C10 3,0 / 4,0 DPM400-B10 5,0 / 6,0 DPM400-C10 KW-008 1,95 kg KW mm 1,95 kg 515 mm Jaws Jaws Expander Part Number D Expander Part Number 3,0 6,0 PRG E D 3,0 6,0 PRG E by SFC KOENIG >

59 Stetting tools, HydroPneuMatiC SerieS HK With mandrel collection device Koenig expander extool-030 Without nosepiece Hydraulic/pneumatic tool with mandrel collection device Technical data EXTOOL-030 Weight 2,5 kg Pull force at 7 bar 19,0 kn Working stroke 25 mm Air supply pressure (min.- max.) 5 7 bar Air consumption at at 5-6 bar 3,5 l Noise level < 75 db (A) Cycle time 2,0 s Nosepiece (not included) Jaws Jaw case Jaw pusher Expander D Part Number Expander D Part Number Expander D Part Number Expander D Part Number 3, ,0 6, ,0 6, ,0 6, , , , by SFC KOENIG > 59

60 Setting tools, HydroPneuMatiC SerieS HK With mandrel collection device Koenig expander extool Without nosepiece Hydraulic/pneumatic tool with mandrel collection device 3D DATA: in preparation Technical data Weight Technical data Pull force at 7 bar Weight Working stroke Pull force at 7 bar Air supply pressure (min.- max.) Working stroke Air consumption at at 5-6 bar Air supply pressure (min.- max.) Noise level Air consumption at at 5-6 bar Cycle time Noise level Cycle time Nosepiece (not included) Nosepiece Expander Part Number (not included) D Expander Part Number 7, D 8, , , , , , , EXTOOL ,7 kg EXTOOL ,0 kn 2,7 kg 18 mm 24,0 kn 5 7 bar 18 mm 3,5 l 5 7 bar < 75 db (A) 3,5 l 2,0 s < 75 db (A) 2,0 s Jaws Jaws Expander Part Number D Expander Part Number 7,0 10, D 7,0 10, Jaw case Expander Jaw case Part Number D Expander 7,0 10,0 D Part Number ,0 10, Jaw pusher Expander Jaw pusher Part Number D Expander 7,0 10,0 D Part Number ,0 10, by SFC KOENIG >

61 NOTES 2014 by SFC KOENIG > 61

62 by SFC KOENIG >

63 KOENIG EXPANDER SERIES LK SEALING PLUGS FOR OPERATING PRESSURES UP TO 60 BAR / 850 PSI Operating pressures up to 60 bar / 850 psi Short installation dimensions 0 Liberal manufacturing tolerance -+0,12 mm Direct installation into hydraulic bore Purely mechanical sealing Installation using convenient processing tools Comprehensive product range for Ø 4 18 mm CHAPTER CONTENTS Series LK Setting Tools 2014 by SFC KOENIG > 63

64 Sealing PlugS SerieS lk 600 Koenig expander Material Sleeve: Mandrel: Stainless Steel, Special oil film lubrication Stainless Steel, Special oil film lubrication important: See installation instruction on page 99 installation requirements on pages D DATA: Part Number d 1 l 1 d 2 l 2 d l 3 max. l 4 max. Packaging Unit LK ,0 3,7 2,2 33 4,0 6,05 4, LK ,0 4,5 2,5 36 5,0 7,40 4, LK ,0 5,0 3,2 36 6,0 8,20 5, LK ,0 5,5 3,8 32 7,0 9,05 5, LK ,0 6,5 4,3 34 8,0 10,75 7, LK ,0 7,0 4, ,0 11,25 7, Dimensions in millimeters PreSSure PerForManCe Series LK 600 mm 4 10 ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN 1561 Base material of the Installation EN-GJS EN bar / psi 60 bar / 850 psi AlCu4Mg1 EN AW-2024-T3 AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC Proof Pressure Test B Max. allowable Working Pressure = Nominal Pressure by SFC KOENIG >

65 Sealing PlugS SerieS lk 950 Koenig expander Material Sleeve: Mandrel: Case Hardening Steel, Soft annealed gun finish Steel, plain finish, Special oil film lubrication important: See installation instruction on page 99 installation requirements on pages D DATA: Part Number d 1 l 1 d 2 l 2 d l 3 max. l 4 max. Packaging Unit LK ,0 3,7 2,2 36 4,0 5,5 4, LK ,0 4,5 2, ,0 6,9 4, LK ,0 5,0 3,4 36 6,0 7,7 5, LK ,0 5,5 4,2 34 7,0 8,5 5, LK ,0 6,5 4,3 34 8,0 9,8 6, LK ,0 6,5 4,7 34 9,0 9,8 6, LK ,0 6,5 5, ,0 9,8 6, LK ,0 7,5 5, ,0 11,7 7, LK ,0 8,0 5, ,0 12,2 8, LK ,0 10,5 5, ,0 16,5 11, LK ,0 12,0 6, ,0 18,6 13, Dimensions in millimeters PreSSure PerForManCe Series LK 950 mm 4 18 ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN 1561 Base material of the Installation EN-GJS EN bar / psi 60 bar / 850 psi AlCu4Mg1 EN AW-2024-T3 AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC Proof Pressure Test B Max. allowable Working Pressure = Nominal Pressure 2014 by SFC KOENIG > 65

66 Setting tools, MeChaniCal SerieS lk hand lever tool Koenig expander KW-008 Hand Lever Tool with equipment LK D4 6 mm Technical data Weight Length KW-008 1,95 kg 515 mm Expander D Nosepiece Part Number 4,0 DPM400-B10 5,0 DPM400-D10 6,0 DPM400-E10 Jaws Expander Part Number D 4,0 6,0 PRG E by SFC KOENIG >

67 Setting tools, hydropneumatic SerieS lk With mandrel collection device Koenig expander extool-030 Without nosepiece Please note: Part Number for LK 600 only Hydraulic/pneumatic tool with mandrel collection device 3D DATA: in preparation Technical data Weight Technical data Pull force at 7 bar Weight Working stroke Pull force at 7 bar Air supply pressure (min.- max.) Working stroke Air consumption at at 5-6 bar Air supply pressure (min.- max.) Noise level Air consumption at at 5-6 bar Cycle time Noise level Cycle time Nosepiece (not included) Nosepiece Expander Part Number (not included) D Expander Part Number 4, D 4, , , , , , , EXTOOL-030 2,5 kg EXTOOL ,0 kn 2,5 kg 25 mm 19,0 kn 5 7 bar 25 mm 3,5 l 5 7 bar < 75 db (A) 3,5 l 2,0 s < 75 db (A) 2,0 s Jaws Jaws Expander Part Number D Expander Part Number 4,0 6, D 4,0 6, Jaw case Expander Jaw case Part Number D Expander 4,0 6,0 D Part Number ,0 6, Jaw pusher Expander Jaw pusher Part Number D Expander 4,0 6,0 D Part Number ,0 6, by SFC KOENIG > 67

68 Setting tools, hydropneumatic SerieS lk With mandrel collection device Koenig expander extool Without nosepiece Hydraulic/pneumatic tool with mandrel collection device Technical data EXTOOL Weight 2,7 kg Pull force at 7 bar 24,0 kn Working stroke 18 mm Air supply pressure (min.- max.) 5 7 bar Air consumption at at 5-6 bar 3,5 l Noise level < 75 db (A) Cycle time 2,0 s Nosepiece (not included) Jaws Jaw case Jaw pusher Expander D Part Number Expander D Part Number Expander D Part Number Expander D Part Number 7, ,0 10, ,0 10, ,0 10, , , , by SFC KOENIG >

69 Setting tools, hydropneumatic SerieS lk With mandrel collection device Koenig expander extool Without nosepiece Hydraulic / pneumatic tool with mandrel collection device Technical data EXTOOL Weight 2,7 kg Pull force at 7 bar 24,0 kn Working stroke 18 Air supply pressure (min.- max.) 5 7 bar Air consumption at at 5-6 bar 3,5 l Noise level < 75 db (A) Cycle time 2,0 s Nosepiece (not included) Jaws Jaw case Jaw pusher Expander D Part Number Expander D Part Number Expander D Part Number Expander D Part Number 12, ,0 18, ,0 18, ,0 18, , , , by SFC KOENIG > 69

70 by SFC KOENIG >

71 KOENIG EXPANDER SERIES LP SEALING PLUGS FOR OPERATING PRESSURES UP TO 60 BAR / 850 PSI Operating pressures up to 60 bar / 850 psi Short installation dimensions Mechanical sealing using press fit Quick installation CHAPTER CONTENTS Series LP Setting tools 2014 by SFC KOENIG > 71

72 Sealing PlugS SerieS lp 900 Koenig expander Material Free Cutting Steel Nitrocarburized, lubricated important: See installation instruction on pages 98 installation requirements on pages d 3D DATA: Part Number d 1 Expander d 2 l 1 d 3 min. d l 2 min. Packaging Unit LP ,40 3,7 5,0 4,55 4,0 7, LP ,40 4,7 6,0 5,55 5,0 8, LP ,40 5,7 6,0 6,55 6,0 8, LP ,40 6,7 6,0 7,55 7,0 8, LP ,45 7,7 7,0 8,6 8,0 9, LP ,60 9,0 7,5 9,75 9,0 10, LP ,65 10,0 8,5 10,8 10,0 11, LP ,75 12,0 9,5 12,9 12,0 12, Dimensions in millimeters PreSSure PerForManCe Series LP mm ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN 1561 Base material of the Installation EN-GJS EN 1563 AlCu4Mg1 EN AW-2024-T3 AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC bar / psi 60 bar / 850 psi Proof Pressure Test B Max. allowable Working Pressure = Nominal Pressure by SFC KOENIG >

73 Setting tools SerieS lp Setting tool, mechanical Koenig expander Material Tool Steel, Heat treated, hardness approx. HRC 50 3D DATA: in preparation Part Number Expander d 1 d 2 d 3 h9 l 1 l 2 l 3 s ø LP ,5 3, ,80 1,0 LP ,1 4, ,76 1,3 LP ,8 5, ,79 1,3 LP ,6 6, ,74 1,5 LP ,3 7, ,77 1,8 LP ,5 8, ,23 1,8 LP ,4 9, ,96 2,0 LP ,75 9,1 11, ,94 2,0 Dimensions in millimeters 2014 by SFC KOENIG > 73

74 Setting tool lp SerieS lp Hydropneumatic table press, Force and distance controlled express 3000 Hydropneumatic setting tool for the installation of KOENIG EXPANDER series LP fromd3-10 mm. Quick tool change avoids long changeover times. The required working stroke is preprogrammed and can be retrieved by the Expander type to be processed (max. 32 memory locations). In addition, the working stroke is referenced for each individual Expander, which guarantees high process stability and quality. The press is force and distance controlled; an RS232 interface can be used to trace corresponding data on the customer s computer for later processing. The required software is included in the scope of delivery. 3D DATA: in preparation Technical data EXPRESS 3000 Height approx mm Width approx. 340 mm (max. 530 mm) Depth approx. 495 mm Working area (height) 250 mm (working height between table top and cylinder, without setting tool) Working area (depth) 200 mm (center-line spacing between cylinder and C frame) Table (width x depth) 220 x 160 mm Weight approx. 140 kg Compressive force 30 kn (max force 29.5 kn at 6 bar) Cylinder ram 60 mm Working stroke 10 mm (within the cylinder ram) Working speed 40 mm/sec (max. possible at 6 bar) Operating voltage 230 V/110 V, Automatic switchover to corresponding power supply Operation VISUAL POINT terminal with QVGA graphic display Force / distance control Sensor adjusted with SIT reference sensor Software WINSCOPE Software for connecting to a PC by SFC KOENIG >

75 Setting tool lp SerieS lp Hydropneumatic table press, Force and distance controlled Koenig expander express 5000 Hydropneumatic setting tool for the installation of KOENIG EXPANDER series LP for D12 mm. Quick tool change avoids long changeover times. The required working stroke is preprogrammed and can be retrieved by the Expander type to be processed (max. 32 memory locations). In addition, the working stroke is referenced for each individual Expander, which guarantees high process stability and quality. The press is force and distance controlled; an RS232 interface can be used to trace corresponding data on the customer s computer for later processing. The required software is included in the scope of delivery. 3D DATA: in preparation Technical data EXPRESS 5000 Height approx mm Width approx. 400 mm (max. 580 mm) Depth approx. 535 mm Working area (height) 250 mm (working height between table top and cylinder, without setting tool) Working area (depth) 200 mm (center-line spacing between cylinder and C frame) Table (width x depth) 300 x 190 mm Weight approx. 190 kg Compressive force 50 kn (max. force 52.5 kn at 6 bar) Cylinder ram 60 mm Working stroke 15 mm (within the cylinder ram) Working speed 30 mm / sec (max. possible at 6 bar) Operating voltage 230 V/110 V, Automatic switchover to corresponding power supply Operation VISUAL POINT terminal with QVGA graphic display Force / distance control Sensors adjusted with SIT reference sensor Software WINSCOPE Software for connecting to a PC 2014 by SFC KOENIG > 75

76 by SFC KOENIG >

77 KOENIG RESTRICTOR ORIFICES PRECISION FLOW CONTROL Restrictors in threaded or expansion styles, metric or standard dimensions. Can be used with fluids or gasses. Standard restrictors in 300 series stainless steel. Orifices can be calculated to achieve desired flow rates. Threaded style plugs can easily be changed out to alter flow rates. Expansion style plugs are tamper resistant. Please inquire with your sales or applications engineer regarding requirements for special materials or configurations not shown in the catalog. CHAPTER CONTENTS Series RE Setting tools RE Series RT 2014 by SFC KOENIG > 77

78 Orifice restrictors series expander type, metric KOenig restrictor material 300 Series Stainless Steel Part number key: XXX is orifice diameter in hundredths of a millimeter, for example 127 for 1.27 mm, with the decimal always in the same location. 3d 3D DATA: Part Number d 1 l 1 l 2 ~ Ref. o ±0.025 Orifice Diameter d l 3 min. s x ±0.3 d 3 max. Packaging Unit RE-040-XXX RE-050-XXX RE-060-XXX RE-070-XXX RE-080-XXX RE-090-XXX RE-100-XXX RE 120-XXX RE-140-XXX Dimensions in millimeters Not all items in stock production lead times may apply. To calculate orifice diameter/length please refer to page pressure performance Series RE mm k ETG-100 / 44SMn28 AISI 1144 l C15Pb m EN-GJL-250 EN 1561 Base material of the Installation n EN-GJS EN 1563 o AlCu4Mg1 EN AW-2024-T3 p AlMgSiPb EN AW-6012-T6 q G-AlSi7Mg EN AC / A356 Ø bar / 2940 psi 150 bar / 2205 psi Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG >

79 Orifice restrictors series expander type, inch KOenig restrictor material 300 Series Stainless Steel Part number key: XXX is orifice diameter in thousandths of an inch, for example 050 for 0.050, with the decimal always in the same location. 3d 3D DATA: in preparation Part Number d 1 l 1 l 2 ~ Ref. o ±0.001 Orifice Diameter d l 3 min. s x ±0,01 d 3 max. Packaging Unit RE 156-XXX RE 187-XXX RE 218-XXX RE 250-XXX RE 281-XXX RE 312-XXX RE 343-XXX RE 375-XXX RE 406-XXX RE-437-XXX RE 468-XXX RE 562-XXX Dimensions in inches Not all items in stock production lead times may apply. To calculate orifice diameter/length please refer to page pressure performance Series RE Inch k ETG-100 / 44SMn28 AISI 1144 l C15Pb m EN-GJL-250 EN 1561 Base material of the Installation n EN-GJS EN 1563 o AlCu4Mg1 EN AW-2024-T3 p AlMgSiPb EN AW-6012-T6 q G-AlSi7Mg EN AC / A356 Ø bar / 2940 psi 150 bar / 2205 psi Max. allowable Working Pressure = Nominal Pressure Please note these recommendations are generally conservative, and higher working pressures are possible in some applications. Please contact your local applications engineer with any questions by SFC KOENIG > 79

80 setting tools series re setting tool, mechanical KOenig restrictor material Tool steel, Heat treated, hardness approx. HRC 50 3D DATA: in preparation Part Number d 1 Series RE d 3 ±0.20 l 1 d 2 l 2 x ±0.30 HT-REM-040 RE-040-XXX RE-156-XXX HT-REM-050 RE-050-XXX HT-REM-060 RE-060-XXX HT-REM-070 RE-070-XXX RE-281-XXX HT-REM-080 RE-080-XXX RE-312-XXX HT-REM-090 RE-090-XXX HT-REM-100 RE-100-XXX RE-406-XXX HT-REM-120 RE-120-XXX RE-468-XXX HT-REM-140 RE-140-XXX Dimensions in millimeters Not all items in stock production lead times may apply. s Ref by SFC KOENIG >

81 setting tools series re setting tool, mechanical KOenig restrictor material Tool steel, Heat treated, hardness approx. HRC 50 3D DATA: in preparation Part Number d 1 Series RE d 3 ±0.008 l 1 d 2 l 2 x ±0.01 HT-REM-040 RE-156-XXX RE-040-XXX HT-REM-187 RE-187-XXX HT-REM-218 RE-218-XXX HT-REM-250 RE-250-XXX HT-REM-070 RE-281-XXX RE-070-XXX HT-REM-080 RE-312-XXX RE-080-XXX HT-REM-343 RE-343-XXX HT-REM-375 RE-375-XXX HT-REM-100 RE-406-XXX RE-100-XXX HT-REM-437 RE-437-XXX HT-REM-120 RE-468-XXX RE-120-XXX HT-REM-468 RE-562-XXX Dimensions in inches Not all items in stock production lead times may apply. s Ref by SFC KOENIG > 81

82 setting tool re series re hydropneumatic table press, force and distance controlled KOenig restrictor express 3000 Hydropneumatic setting tool for the installation of KOENIG RESTRICTOR series RE from Ø4 10 mm (.156".375" inch). Quick tool change avoids long changeover times. The required working stroke is preprogrammed and can be retrieved by the Expander type to be processed (max. 32 memory locations). In addition, the working stroke is referenced for each individual Expander, which guarantees high process stability and quality. The press is force and distance controlled; an RS232 interface can be used to trace corresponding data on the customer s computer for later processing. The required software is included in the scope of delivery. Technical data EXPRESS 3000 Height approx mm Width approx. 340 mm (max. 530 mm) Depth approx. 495 mm Working area (height) 250 mm (working height between table top and cylinder, without setting tool) Working area (depth) 200 mm (center-line spacing between cylinder and C frame) Table (width x depth) 220 x 160 mm Weight approx. 140 kg Compressive force 30 kn (max force 29.5 kn at 6 bar) Cylinder ram 60 mm Working stroke 10 mm (within the cylinder ram) Working speed 40 mm/sec (max. possible at 6 bar) Operating voltage 230 V/110 V, Automatic switchover to corresponding power supply Operation VISUAL POINT terminal with QVGA graphic display Force / distance control Sensor adjusted with SIT reference sensor Software WINSCOPE Software for connecting to a PC by SFC KOENIG >

83 setting tool re series re hydropneumatic table press, force and distance controlled KOenig restrictor express 5000 Hydropneumatic setting tool for the installation of KOENIG RESTRICTOR series RE from Ø12 14 mm ( inch). Quick tool change avoids long changeover times. The required working stroke is preprogrammed and can be retrieved by the Expander type to be processed (max. 32 memory locations). In addition, the working stroke is referenced for each individual Expander, which guarantees high process stability and quality. The press is force and distance controlled; an RS232 interface can be used to trace corresponding data on the customer s computer for later processing. The required software is included in the scope of delivery. Technical data EXPRESS 5000 Height approx mm Width approx. 400 mm (max. 580 mm) Depth approx. 535 mm Working area (height) 250 mm (working height between table top and cylinder, without setting tool) Working area (depth) 200 mm (center-line spacing between cylinder and C frame) Table (width x depth) 300 x 190 mm Weight approx. 190 kg Compressive force 50 kn (max. force 52.5 kn at 6 bar) Cylinder ram 60 mm Working stroke 15 mm (within the cylinder ram) Working speed 30 mm / sec (max. possible at 6 bar) Operating voltage 230 V/110 V, Automatic switchover to corresponding power supply Operation VISUAL POINT terminal with QVGA graphic display Force / distance control Sensors adjusted with SIT reference sensor Software WINSCOPE Software for connecting to a PC 2014 by SFC KOENIG > 83

84 Orifice restrictors series threaded type, metric KOenig restrictor material 300 Series Stainless Steel Part number key: XXX is orifice diameter in hundredths of a millimeter, for example 127 for 1.27 mm, with the decimal always in the same location. Part Number Screw Thread Size o ±0.025 Orifice Diameter Nominal d 1 Nominal l 1 d 2 l 3 min. Hex Key Size Packaging Unit RT-040-XXX M M RT-050-XXX M M RT-060-XXX M M RT-080-XXX M M RT-100-XXX M M RT 120-XXX M M Dimensions in millimeters Not all items in stock production lead times may apply. To calculate orifice diameter please refer to page by SFC KOENIG >

85 Orifice restrictors series threaded type, inch KOenig restrictor material 300 Series Stainless Steel Part number key: XXX is orifice diameter in thousandths of an inch, for example 050 for 0.050, witlh the decimal always in the same location. Part Number Screw Thread Size o ±0.001 Orifice Diameter Nominal d 1 Nominal l 1 d 2 l 3 min. Hex Key Size Packaging Unit RT-164-XXX / RT-190-XXX / RT-250-XXX 1/ /4"-28" / RT-312-XXX 5/ /16"-24" / RT-375-XXX 3/ /8"-24" / RT-437-XXX 7/ /16"-20" / RT 500-XXX 1/ /2" / Dimensions in inches Not all items in stock production lead times may apply. To calculate orifice diameter please refer to page by SFC KOENIG > 85

86 Orifice restrictors series threaded type nptf pipe plug per sae J531 KOenig restrictor material 300 Series Stainless Steel Part number key: XXX is orifice diameter in thousandths of an inch, for example 050 for 0.050, witlh the decimal always in the same location. Part Number Screw Thread Size o ±0.001 Orifice Diameter Nominal d 1 Nominal l 1 d 2 l 3 min. Hex Key Size Packaging Unit RP-062-XXX 1/16"-27 NPTF" /16 27 NPT / RP-125-XXX 1/8"-27 NPTF" /8 27 NPT / RP-250-XXX 1/4"-18 NPTF" /4 18 NPT / RP-375-XXX 3/8"-18 NPTF" /8 18 NPT / Dimensions in inches Not all items in stock production lead times may apply. To calculate orifice diameter please refer to page by SFC KOENIG >

87 Orifice restrictors series threaded type nptf pipe plug per sae J531 KOenig restrictor material Brass Part number key: XXX is orifice diameter in thousandths of an inch, for example 050 for 0.050, witlh the decimal always in the same location. Part Number Screw Thread Size o ±0.001 Orifice Diameter Nominal d 1 Nominal l 1 d 2 l 3 min. Hex Key Size Packaging Unit RPB-062-XXX 1/16"-27 NPTF" /16 27 NPT / RPB-125-XXX 1/8"-27 NPTF" /8 27 NPT / RPB-250-XXX 1/4"-18 NPTF" /4 18 NPT / RPB-375-XXX 3/8"-18 NPTF" /8 18 NPT / Dimensions in inches Not all items in stock production lead times may apply. To calculate orifice diameter please refer to page by SFC KOENIG > 87

88 by SFC KOENIG >

89 TECHNICAL INFORmATION INFORmATION ABOUT CV / RE AVAILABLE UPON REqUEST Optical comparator: For process control during serial production. Engineering: Development and design using the latest CAD systems. CHAPTER CONTENTS 90 Test pressure 91 Base materials / installation requirements Pressure performance Installation instruction Anchoring principle Design guidelines Calvanic corrosion Technical Information 110 KOENIG RESTRICTOR 111 SFC KOENIG Expander systems/product comparison 112 Hardness conversion table for hardenable carbon and low alloy steel 113 Quality assurance 2014 by SFC KOENIG > 89

90 TEST PRESSURE TEST PRESSURE, TEST A The KOENIG ExPANDER is statically loaded up to burst pressure. This test is performed at SFC KOENIG for functional testing during the production process. Samples from each production batch are subjected to this functional test. Static Blowout Pressure Arrangement KOENIG Expander Test Piece SPS-Control Unit P E Digital Pressure Gauge Pressure Pressure Intensifier 0 Time TEST PRESSURE, TEST B The KOENIG ExPANDER is subjected to a pressure cycling test under varying environmental conditions. The pressure is determined which can be absorbed with intermittent pressure loads and temperature fluctuations without squeezing out of the sealing plug. Conditions Temperature: 2 hrs at +100 C (Series LK/LP at 150 C) / 2 hrs at 40 C temperature cycle min. Pressure: intermittent, 2 min 0 bar, 3 min test pressure Duration: 168 hrs (long-term test) Bore: Tolerance, roundness and roughness in accordance with standard sheets, plain surface, edge and wall distance according to standard sheet KOENIG Expander Test Pieces Recorder Control Unit Cooling / Heating Chamber P E Cooling / Heating Chamber Pressure Intensifier Pressure I Temp. + Time 0 Time by SFC KOENIG >

91 BASE materials/ INSTALLATION REqUIREmENTS The operating pressures listed can be achieved under the following conditions: Base material of the installation High strength steel ETG-100 / 44SMn28 AISI 1144 Case hard. steel C15Pb Gray cast iron EN-GJL-250 EN 1561 Ductile cast iron EN-GJS EN 1563 Aluminum-alloy AlCu4Mg1 EN AW-2024-T3 / AA2024 Aluminum-alloy AlMgSiPb EN AW-6012-T6 / AA6012 T6 Cast aluminum-alloy G-AlSi7Mg EN AC / AA356 Tensile strength (avg.) Rm [N/mm 2 ] Elongation (min.) A5 [%] Ultimate strength (avg.) Rp0.2 [N/mm 2 ] Hardness (min.) HB Equally high working pressures can also be achieved with base materials with similar mechanical properties. However, the appropriate installation conditions must be complied with. Applications in cast aluminum, magnesium alloys, nonferrous metals and plastics require special consideration and can be developed upon request. Applications in base materials with high hardness and hardened materials, require special consideration and can be developed upon request. Applications in surface coated materials (zinc plated, anodized...) require special consideration and can be developed upon request. For factors affecting operating pressures please see: Anchoring principle Surface finish: requirements Design guidelines Safety margin The safety margin includes uncontrollable factors. Dynamic loads at nominal pressure, with 10 6 load cycles and a frequency of 3 4 Hz have shown that the subsequently measured bursting pressures, are reduced according to Test A by 20 % as well as Test B by SFC KOENIG > 91

92 PRESSURE PERFORmANCE SERIES mb Series MB 600 mm Ø 3 10 Ø ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN bar / psi 450 bar / psi bar / psi 350 bar / psi Base material of the installation EN-GJS EN 1563 AlCu4Mg1 EN AW-2024-T3 Hole tolerance 0/+0,1 mm Hole roughness R z µm Anchorage in base metal AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC bar / psi 380 bar / psi 900 bar / psi 280 bar / psi Series MB 600 Inch Ø 0,093 0,281 ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN bar / psi 450 bar / psi Base material of the installation EN-GJS EN 1563 AlCu4Mg1 EN AW-2024-T3 Hole tolerance Ø 0,093 0/+0,002 Inch from Ø 0,125 0/+0,004 Inch Hole roughness R z µm Anchorage in base metal AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC bar / psi 380 bar / psi Series MB 700 mm Ø 3 10 Ø ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN bar / psi 450 bar / psi bar / psi 350 bar / psi Base material of the installation EN-GJS EN 1563 AlCu4Mg1 EN AW-2024-T3 Hole tolerance 0/+0,1 mm Hole roughness R z µm Anchorage in base metal AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC bar / psi 380 bar / psi 900 bar / psi 280 bar / psi Series MB 850 mm Ø 3 10 Ø ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN bar / psi 350 bar / psi 900 bar / psi 280 bar / psi Base material of the installation EN-GJS EN 1563 AlCu4Mg1 EN AW-2024-T3 AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC bar / psi 320 bar / psi 800 bar / psi 250 bar / psi Hole tolerance 0/+0,1 mm Hole roughness R z µm Anchorage in base metal Proof Pressure Test B Max. allowable Working Pressure = Nominal Pressure by SFC KOENIG >

93 PRESSURE PERFORmANCE SERIES SK HK LP LK Series SK mm Ø 4 10 ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN bar / psi 500 bar / psi Base material of the installation EN-GJS EN 1563 AlCu4Mg1 EN AW-2024-T3 AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC bar / psi 450 bar / psi Hole tolerance 0/+0,12 mm Hole roughness R z µm Anchorage in base metal If SK plugs are used to keep channels separated, allowable working pressure on the insertion side is reduced by 50 %. Series HK mm Ø 3 10 Hole tolerance ETG-100 / 44SMn28 AISI 1144 C15Pb Hole roughness R z µm EN-GJL-250 EN bar / psi 350 bar / psi Base material of the installation EN-GJS EN /+0,1 mm AlCu4Mg1 EN AW-2024-T3 If HK plugs are used to keep channels separated, allowable working pressure on the insertion side is reduced by 50 %. AiMgSiPb EN AW-6012-T6 500 bar / psi 160 bar / psi Roughness anchoring not effective, anchorage in base metal not possible G-AiSi7Mg EN AC Base material of the installation Series LP mm ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN 1561 EN-GJS EN 1563 AlCu4Mg1 EN AW-2024-T3 AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC Ø bar / psi 60 bar / 850 psi Hole tolerance according to data sheet Hole roughness R z µm Anchorage in base metal Temperature range for proof pressure test B : 40 C to C Temperature range for proof pressure test B : 40 C to C Base material of the installation Series LK 600 mm ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN 1561 EN-GJS EN 1563 AlCu4Mg1 EN AW-2024-T3 AiMgSiPb EN AW-6012-T6 G-AiSi7Mg EN AC Ø bar / psi 60 bar / 850 psi Hole tolerance 0/+0,12 mm Hole roughness R z µm Anchorage in base metal Temperature range for proof pressure test B : 40 C to C Temperature range for proof pressure test B : 40 C to C Series LK 950 mm Ø 4 18 Hole tolerance ETG-100 / 44SMn28 AISI 1144 C15Pb EN-GJL-250 EN 1561 Hole roughness R z µm Base material of the installation EN-GJS EN bar / psi 60 bar / 850 psi 0/+0,12 mm AlCu4Mg1 EN AW-2024-T3 AiMgSiPb EN AW-6012-T6 partial anchorage in base metal G-AiSi7Mg EN AC Anchorage in base metal Temperature range for proof pressure test B : 40 C to C Temperature range for proof pressure test B : 40 C to C KOENIG ExPANDER sealing plugs series LK are not suitable for pressure load applied on the insertion side of the plug. For special release contact SFC KOENIG by SFC KOENIG > 93

94 INSTALLATION INSTRUCTION FOR SERIES mb DRILLED HOLE Fig. 1 The drilled hole must be within the tolerances shown on the preceding dimensional sheets. The counterbored hole (d 2 ) must be properly sized for the through hole (d 3 ) according to the dimensional sheets. Holes must be round within 0.05 mm. With hard materials the bore roughness should be from R Z = µm for best results. Longitudinal rifles and spiral grooves should be avoided. These influence the sealing effectiveness. The bore must be free of oil, grease and chips. SETTING PROCEDURE With the ball facing out the KOENIG ExPANDER is inserted in the counterbored hole. The top sleeve should not be above the surface of the base material (Fig. 1). With only a slight or no counterbore, the base of the sleeve must be adequately supported during installation. The ball can now be pressed in until the top of the ball is below the edge of the sleeve (Fig. 2 and 3). Corresponding approximate values for stroke S as well as the dimensions x are from the Table below. Fig. 2 Note: Use the proper size setting tool for the KOENIG ExPANDER according to the data sheet. Cleaning/degreasing of plugs before installation, only spray cleaning with air drying allowed. (No dipping and vacuum drying). PRESS Fig. 3 Small quantities or single parts can be installed with a hammer and setting tool. Installation can also be done with an arbor press. It is preferred to limit stroke travel when using a press because insertion force is difficult to control. KOENIG ExPAND- ER plugs are also ideal for automated installation because they are problem free. INSTALLATION CHART Series MB 600 / MB 700 / MB 850 d1 (mm) S (mm) Stroke (approx. values) 1,2 1,5 2,0 2,5 3,0 3,5 4,0 4,5 5,5 6,35 7,0 8,0 9,0 10,0 X (mm) ±0,2 Position of top of ball relative to top of sleeve 0,4 0,2 0,4 0,4 0,4 0,3 0,4 0,4 0,4 0,4 0,6 0,6 0,8 0,8 Series MB 600 Inch-Version d1 (in) S (in) Stroke (approx. values) X (in) Position of top of ball relative to top of sleeve Flush to.012 below the sleeve by SFC KOENIG >

95 INSTALLATION INSTRUCTION FOR SERIES mb PLUG REmOVAL With KOENIG ExPANDER MB Series removal of the plug is possible. The plug can be drilled out with a carbide tipped drill or with a high speed steel drill. MB to 140 Ball HB ~200 High Speed Steel Drill MB A Ball HRC ~ 55 Carbide Tipped Drill MB A to 281 A Ball HB ~200 High Speed Steel Drill MB to 220 Ball HRC ~ 45 Carbide Tipped Drill MB to 220 Ball HRC ~ 45 Carbide Tipped Drill Procedure: To Expander-Diameter 6 mm or.250 inch: Drill out, in one process, to the next larger diameter according to the data sheet. Expander-Diameter over 6 mm or.250 inch: Drill out in several steps with last step to the next larger diameter according to the data sheet. Clear chips, remnants of the sleeve, and oil and grease from the bore. Inspect bore to confirm that it meets all requirements. Install a new KOENIG ExPANDER. Note: After plug removal always use the next larger size plug by SFC KOENIG > 95

96 INSTALLATION INSTRUCTION FOR SERIES SK DRILLED HOLE The drilled hole must be within the tolerances shown on the preceding data sheets. Holes must be round within 0.05 mm. With hard materials the bore roughness should be from R Z = µm for best results. Longitudinal rifles and spiral grooves should be avoided. These influence the sealing effectiveness. The bore must be free of oil, grease and chips. SETTING PROCEDURE Fig. 1 Fig. 2 Insert the plug in the tool, making sure that the sleeve is against the nosepiece (Fig. 1). After inserting the plug into the hole (making sure the tool is flush to the work surface) activate the tool to expand the plug. The mandrel will break apart when the proper tension has been reached (Fig. 2 and 3). Note: The assembly of KOENIG ExPANDER plugs should only be done in a clean working area. Sleeve and mandrel of the plug should not be cleaned, lubricated or have sealant (compound) applied. TOOLS Fig. 3 For trouble free installation of KOENIG ExPANDER plugs use the tools and appropriate components according to the data sheet. PLUG REmOVAL With KOENIG ExPANDER SK Series plug removal is possible. Procedure: Drive the mandrel from the sleeve with a punch. Drill out the sleeve and remove the mandrel. Bore the hole to the next larger Expander diameter per the data sheet. Clear chips, remnants of the sleeve, and oil and grease from the bore. Inspect bore to confirm that it meets all requirements. Install a new KOENIG ExPANDER. Note: After plug removal always install the next larger size plug by SFC KOENIG >

97 INSTALLATION INSTRUCTION FOR SERIES HK DRILLED HOLE The drilled hole must be within the tolerances shown on the preceding data sheets. Holes must be round within 0.05 mm. With hard materials the bore roughness should be from R Z = µm for best results. Longitudinal rifles and spiral grooves should be avoided. These influence the sealing effectiveness. The bore must be free of oil, grease and chips. SETTING PROCEDURE Fig. 1 Fig. 2 Fig. 3 Insert the plug in the tool, making sure that the sleeve is against the nosepiece (Fig. 1). After inserting the plug into the hole (making sure the tool is flush to the work surface) activate the tool to expand the plug. The mandrel will break apart when the proper tension has been reached (Fig. 2 and 3). When correctly installed, the tapered portion of the mandrel will be below the sleeve surface (Fig. 3). A projecting mandrel indicates an over tolerance hole or too thin wall thickness. Note: The assembly of KOENIG ExPANDER plugs should only be done in a clean working area. Sleeve and mandrel of the plug should not be cleaned, lubricated or have sealant (compound) applied. TOOLS For trouble free installation of KOENIG ExPANDER plugs use the tools and appropriate components according to the data sheet. PLUG REmOVAL With KOENIG ExPANDER HK Series plug removal is possible. Procedure: Drive the mandrel from the sleeve with a punch. Drill out the sleeve and remove the mandrel. Bore the hole to the next larger Expander diameter per the data sheet. Clear chips, remnants of the sleeve, and oil and grease from the bore. Inspect bore to confirm that it meets all requirements. Install a new KOENIG ExPANDER. Note: After plug removal always install the next larger size plug by SFC KOENIG > 97

98 INSTALLATION INSTRUCTION FOR SERIES LP DRILLED HOLE The drilled hole must be within the tolerances shown on the dimensional sheets. The cone rate 1 : 12 must be kept as per specification sheet. Holes must be round within 0.05 mm. With hard materials the bore roughness should be from R Z = µm for best results. Longitudinal rifles and spiral grooves should be avoided. These influence the sealing effectiveness. The bore must be free of oil, grease and chips. SETTING PROCEDURE Fig. 1 With the setting hole facing out, the LP-plug is inserted in the cone bore. The top sleeve should not be above the surface of the base material (Fig. 1). The LP-plug can now be pressed in with the setting tool. Corresponding approximate values for stroke S are from the table below (Fig. 2). Installed LP-plug (Fig. 3). Note: Use the proper size setting tool for the KOENIG ExPANDER according to the data sheet. Through washing of the LP-plugs before installation, higher setting force might occur. Fig. 2 Fig. 3 PRESS It is preferred to limit travel when using a press because insertion force is difficult to control. Recommended setting speed is 5 mm/sec. The KOENIG ExPANDER assures an optimum orientation, it works perfectly with automatic processing. PLUG REmOVAL With KOENIG ExPANDER LP Series plug removal is possible. The plug can be drilled out with a high speed steel drill. Procedure: Drill out, in one process, to the next larger diameter, nominal diameter d4 according to the data sheet. Drill the taper hole with a reamer up to diameter d3 according to the data sheet. Clear chips, remnants of the sleeve, and oil and grease from the bore. Install a new KOENIG Expander. Note: After plug removal always install the next larger size plug. F INSTALLATION CHART S S (mm) ± 0,2 Series LP 900 (mm) Stroke (average value) 1,0 1,3 1,3 1,5 1,8 1,8 2,0 2,0 d 1 in steel, grey cast nodulized cast iron, aluminium wrought alloy, aluminium-cast material by SFC KOENIG >

99 INSTALLATION INSTRUCTION FOR SERIES LK DRILLED HOLE The drilled hole must be within the tolerances shown on the dimensional sheets. Holes must be round within 0.05 mm. With hard materials the bore roughness should be from R Z = µm for best results. Longitudinal rifles and spiral grooves should be avoided. These influence the sealing effectiveness. The bore must be free of oil, grease and chips. SETTING PROCEDURE Fig. 1 Fig. 2 Insert the plug in the tool, making sure that the sleeve is against the nosepiece (Fig. 1). After inserting the plug into the hole activate the tool to expand the plug. The mandrel will break apart when the proper tension has been reached (Fig. 2 and 3). Note: The assembly of KOENIG ExPANDER plugs should only be done in a clean working area. Sleeve and mandrel of the plug should not be cleaned, lubricated or have sealant (compound) applied. TOOLS Fig. 3 For trouble free installation of KOENIG ExPANDER plugs use the tools and appropriate components according to the data sheet. PLUG REmOVAL With KOENIG ExPANDER plugs LK Series plug removal is possible. Procedure: Drive the mandrel from the sleeve with a punch. Drill out the sleeve and remove the mandrel. Bore the hole to the next larger Expander diameter per the data sheet. Clear chips, remnants of the sleeve and oil and grease from the bore. Inspect bore to confirm that it meets all requirements. Install a new KOENIG ExPANDER. Note: After plug removal always install the next larger size plug by SFC KOENIG > 99

100 PRODUKT-HEADLINE ANCHORAGE PRINCIPLE The required bore roughness is directly related to the hardness and the mechanical characteristics of the base material. Depending on the combination of sealing plug and base material, anchorage takes place either by the groove profile of the expander sleeve biting into the base material or on anchorage to the surface roughness of the bore. Note: When selecting a KOENIG ExPANDER the bore roughness must always be adjusted according to the hardness of the base material. Anchorage between sleeve and base material is achieved when the sleeve is a minimum of HB = 30 greater than the base material. If the hardness difference is less, hole roughness of 10 to 30 µm is needed to achieve indicated working pressures. Anchorage principle related to the base material Hard base material Soft base material KOENIG EXPANDER Hard base material: To achieve the allowable working pressure, anchorage to the bore roughness of the base material is required. Roughness R Z = µm. Soft base material: Anchorage to the bore of the base material occurs automatically due to the serrations on the sleeve of the KOENIG ExPANDER. Soft base material: Anchorage is not possible with the HK Series. Such combinations are not allowed for high pressure applications. Transition zone: To achieve the allowable working pressure, anchorage to the bore roughness of the base material is required. Roughness R Z = 10 to 30 µm by SFC KOENIG >

101 ANCHORAGE PRINCIPLE Anchorage due to plug sleeve serrations KOENIG ExPANDER Series SK in aluminum-alloy HB = 90 Anchorage due to plug sleeve serrations KOENIG ExPANDER Series mb 850 in aluminum-alloy HB = 90 Anchorage due to bore roughness KOENIG ExPANDER Series HK in gray cast iron HB = 160 Anchorage due to plug sleeve serrations KOENIG ExPANDER Series LP in aluminum-alloy HB = 90 Sufficient anchorage due to plug sleeve serrations KOENIG ExPANDER Series LK 950 in aluminum-alloy HB = 90 Pressure performance correlation to bore roughness. BORE ROUGHNESS REqUIREmENTS p [%] of test pressure, Test B, and allowable working pressure When installing KOENIG ExPANDER plugs in hard base material no positive anchoring is possible. So, to attain suitable working pressures and anchorage, it is necessary to have a bore roughness of R Z = µm. At a roughness greater than R Z = 30 µm leakage might occur Roughness R Z [µ] (Approximate) Roughness profile Required roughness profile The ideal bore roughness for anchorage is attained by drilling with a twist drill or core drill. Undesirable roughness profile By reaming, a one-sided, smooth roughness profile is created. This is not desirable by SFC KOENIG > 101

102 DESIGN GUIDELINES WALL THICKNESS / DISTANCE FROm EDGE Distance to external wall d1 W min. Distance to exterior wall d1 W min. Wall thickness between bores As the radial expansion of the KOENIG ExPANDER sleeve occurs, the base material in which it will be anchored plastically deforms. The resultant strength, as well as the hydraulic pressure and temperature service conditions depending on the Expander type and characteristics of the base material, require minimum wall thickness, or distance from edge. The guideline values for minimum wall thickness and distance from edge (W min ) express these influencing factors. At these minimum values, only slight deformation on the exterior profile of the base material of less than 20 µm is likely. This does not affect the function of the KOENIG ExPANDER. Below the guideline values (W min ) the possibility of overloading the base material exists, which can adversely influence the function of the KOENIG ExPANDER. In such cases tests must be conducted. Guideline values W min for wall thickness and distance from edge At KOENIG ExPANDER diameters Series MB / SK / HK and LP d 1 4 mm: W min. = f min. d 1 d 1 < 4 mm: W min. = f min. d 1 + 0,5 mm d 1 W min. At KOENIG ExPANDER diameters Series LK d 1 5 mm: W min. = f min. d 1 d 1 = 4 mm: W min. = f min. d 1 + 0,5 mm Base material Description ETG100 C15Pb EN-GJL-250 EN-GJS AlCu4Mg1 AlMgSiPb G-AlSi7Mg Avg. tensile strength Rm [N/mm 2 ] Min. elongation A5 [%] Avg.ultimate strength R P 0,2 [N/mm 2 ] KOENIG EXPANDER Series Factor f min. MB 600 0,6 0,8 1,0 0,8 0,8 1,0 1,0 MB 600, Inch-Version 0,6 0,8 1,0 0,8 0,8 1,0 1,0 MB 700 0,6 0,8 1,0 0,8 0,8 1,0 1,0 MB 850 0,5 0,6 1,0 0,6 0,6 1,0 1,0 SK 0,5 0,6 1,0 0,6 0,6 1,0 1,0 HK 0,4 0,5 0,8 0,5 0,5 0,8 0,8 LP 0,3 0,3 0,5 0,3 0,4 0,5 0,5 LK 600 0,4 0,5 0,8 0,5 0,7 0,7 0,7 LK 950 0,3 0,3 0,6 0,5 0,4 0,5 0, by SFC KOENIG >

103 DESIGN GUIDELINES REqUIRED INSTALLATION LENGTHS d N Series MB Series SK Series HK Series LP Series LK Threaded plugs DIN 908 d 1 l 3 min. l 4 min.* d 1 l 4 max. d 1 l 4 max. d 1 l 2 min. d 1 l 4 max. d 1 l 4 max. 2,0 3,0 3,4 5,0 3,0 4,0 3,8 5,5 3,0 7,0 4,0 5,0 5,3 7,0 4,0 6,5 4,0 8,0 4,40 7,0 4,0 4,0 5,0 6,0 6,3 8,5 5,0 7,5 5,0 9,5 5,40 8,0 5,0 4,8 M8x1,5 11,5 6,0 7,0 7,3 9,5 6,0 8,0 6,0 10,0 6,40 8,5 6,0 5,3 M8x1,5 11,5 7,0 8,0 8,3 11,0 7,0 9,0 7,0 11,0 7,40 8,5 7,0 5,8 M10x1,5 12,0 8,0 9,0 9,8 12,5 8,0 10,5 8,0 11,5 8,45 9,5 8,0 6,8 M10x1,5 12,0 9,0 10,0 10,8 13,5 9,0 11,0 9,0 13,0 9,60 10,0 9,0 6,8 M12x1,5 16,0 10,0 12,0 12,8 16,0 10,0 12,5 10,0 13,5 10,65 11,0 10,0 6,8 M12x1,5 16,0 12,0 14,0 14,5 18,0 12,75 12,0 12,0 7,8 M14x1,5 16,5 14,0 16,0 16,5 20,0 14,0 8,7 M16x1,5 16,5 16,0 18,0 18,5 22,5 16,0 11,5 M18x1,5 17,5 18,0 20,0 21,5 25,5 18,0 13,0 M20x1,5 19,5 20,0 22,0 24,5 28,5 M22x1,5 19,5 d N = given nominal bore / system bore size *Installation lengths Series mb The required installation length (l 4 ) min. for MB plugs is for base materials with hardness greater than HB = 90. For softer materials, deeper installation is required by SFC KOENIG > 103

104 DESIGN GUIDELINES ROUNDNESS TOLERANCE To assure reliable functioning of the KOENIG ExPANDER with regard to pressure performance and to assure leak tight sealing, a roundness tolerance of t = 0.05 mm must be held. By using a double lipped twist drill, the called out hole and roundness tolerances are reached. Better tolerances, particularly for larger diameter holes, can be held by using a triple lipped twist drill. CONICITy OF THE BORE Within the effective sealing area of the KOENIG ExPANDER, the bore must be according to the dimesional sheets. The bore lead in can be chamfered up to a depth of 0.25 x d 1 (LK: 0.15 x d 1 ) because this area has no significant effect on the sealing function. Series mb Series SK Series HK Series LP Series LK by SFC KOENIG >

105 GALVANIC CORROSION In choosing a KOENIG ExPANDER you must consider that the material of the sealing plug and the material of the production piece can show different electrical potentials. In the presence of an electrolyte (e.g. 5% water-nacl solution), this potential difference causes electrochemical attack on the least noble of the metals in contact galvanic corrosion. In this case, either the base material or its surface protection will become the anode and will be transferred to the pure metal of the cathode. The corrosion speed or the current density will be deter mined by the relative surface area or volume of the anode and cathode as illustrated below. Cathode Anode KOENIG ExPANDER = cathode Base material = anode Large anode area > low current density at the anode > Slow corrosion KOENIG ExPANDER = anode Base material = cathode Small anode area > high current density at the anode > Fast corrosion 2014 by SFC KOENIG > 105

106 GALVANIC CORROSION EFFECT OF GALVANIC CORROSION The following table shows the expected galvanic corrosion behavior of KOENIG ExPANDER plugs in common base materials allowing for the relative surface areas of both metals, which influences the speed of corrosion. Installation material Steel, carbon/low alloy, plain Steel, carbon/low, Zn plated, chromate Steel, carbon/low alloy, phospatized Nitrided or case hardening steel Stainless steel, 8 CrNiS 18-9, , AISI 303 Stainlesss steel, 12 CrS 13, , AISI 416 Cast iron, EN 1561, plain Cast iron, EN 1561, Zn plated, chromate Cast iron, EN 1561, phosphatized Ductile cast iron, EN 1563, plain Ductile cast iron, EN 1563, Zn plated, chromate Ductile cast iron, EN 1563, phosphatized AlMg1SiCu AA-Norm 6061 AlMgSiPb AA-Norm 6012 AlCu4Mg1 AA-Norm 2024 AlZnMgCu1,5 AA-Norm 7075 G-AlSi7Mg AA-Norm 356 G-AlSi9Mg G-AlSi10Mg KOENIG EXPANDER Series MB 600 MB 700 MB 850 SK HK LP LK LK behavior depends on the method used Key to the galvanic corrosion behavior of KOENIG ExPANDER plugs in the presence of an electrolytic medium installed in base materials per the above table: not accelerated slightly accelerated accelerated Suggestions to prevent galvanic corrosion Chose materials with no or low potential difference. Use corrosion reducing designs, i.e. if possible prevent the accumulation of fluids on the outer surface of the workpiece. By using suitable surface coatings, corrosion attack can be considerably reduced. Salt spray testing per DIN EN ISO 9227 is available upon request by SFC KOENIG >

107 TECHNICAL INFORmATION KOENIG RESTRICTOR SFC KOENIG provides several restrictor options for different application requirements and you determine the orifice size in the restrictor. This allows you to have complete design control Cv expansion and threaded restrictors are custom-made to meet your orifice performance requirements. As with any component in your system design, there are many technical factors to consider. This is one method for calculating orifice diameter for the SFC KOENIG restrictor products. This equation was derived by rearranging Bernoulli s Equation and using a Coeffi cient of Discharge (Cd) The Coefficient of Discharge (Cd) accounts for pressure losses resulting from factors such as orifice geometry, turbulence near the orifice hole, the length of the orifice hole, and flow dynamics. This equation for calculating the restrictor orifice diameters should be used as reference only. SFC KOENIG recommends that you perform testing in the actual application environment to determine the flow constant. This equation is intended as a guide for fluid applications only; it is not applicable for gas flow applications. metric To calculate restrictor orifice diameter in mm: dorifice Where: dorifice Orifice diameter, measured in mm Q Fluid flowrate, measured in liters/minute ΔP Fluid pressure difference across the restrictor, measured in bar SG Specific gravity of the fluid Constant = Unit conversion factor x Cd metric To calculate orifice length in mm: l = o(.207) + t l = length of orifice (mm) o = orifice diameter (mm) t = see chart below Tolerance: +/- (o(.021) +.13) mm RE Size t (mm) 4 mm.67 5 mm.76 6 mm.97 7 mm.89 8 mm.81 9 mm mm mm mm by SFC KOENIG > 107

108 PRODUKT-HEADLINE TECHNICAL INFORmATION KOENIG RESTRICTOR English To calculate restrictor orifice diameter in inches: dorifice Where: dorifice Orifice diameter, measured in inches Q Fluid flow rate, measured in gallons per minute (GPM) ΔP Fluid pressure difference across the restrictor, measured in PSI SG Specific gravity of the fluid Constant = Unit conversion factor x Cd English To calculate orifice length in inches: l = o(.207) + t l = length of orifice (in) o = orifice diameter (in) t = see chart below Tolerance: +/- (o(.021) +.005) in RE Size t (in) by SFC KOENIG >

109 PRODUKT-HEADLINE NOTES 2014 by SFC KOENIG > 109

110 SFC KOENIG EXPANDER SySTEmS / PRODUCT COmPARISON Type of sealing element Expander Series SK/LK Expander Series MB/CV Expander Series LP Ball Operations 1:12 = 4,77º ±0,25º d d d 3 O 0,05 d 4 Bore 1) Bore (step) Chamfering Face milling ( 3) ) Reaming Tapping Cleaning Placing sealant on screw Positioning of element by setting tool put into bore by setting tool Setting of sealing element by pulling the mandrel by setting tool by setting tool by setting tool Cramping 2) Torque check (in line) Insertition-control ( 2) ) ( 2) ) ( 2) ) ( 2) ) Pressure test upon request only upon request only h upon request only Total no of operation 4 (5) 5 (6) 4 (5) 8 (10) Warranty by supplier provided provided provided none Expander diameter available 4 10/4 18 mm 3 22/4 18 mm mm 1) Without bore applicable as well 2) Optional control unit 3) In dependance on assembly by SFC KOENIG >

111 Type of sealing element Screwed sealing plug Screwed plug with fluid sealant DIN plug DIN plug (metallic sealing) (e.g. Loctite) Operations Bore Bore (step) Chamfering Face milling ( 3) ) ( 3) ) Reaming Tapping Cleaning Placing sealant on screw Positioning of element Setting of sealing element by setting tool by pressing in by setting tool by pressing in Cramping Torque check (in line) 2) 2) Insertition-control ( 2) ) ( 2) ) Pressure test upon request only upon request only Total no of operation (9) 8 (9) Warranty by supplier none none none none Expander diameter available 4 10/4 18 mm 3 22/4 18 mm mm 1) Without bore applicable as well 2) Optional control unit 3) In dependance on assembly 2014 by SFC KOENIG > 111

112 HARDNESS CONVERSION TABLE FOR HARDENABLE CARBON AND LOW ALLOy STEEL Tensile strength 2) N/mm Vickers hardness (F 98 n) Brinell hardness 1) 76,0 80,7 85,5 90,2 95,0 Rockwell hardness HRB HRC HRA 41,0 48,0 52,0 56,2 Tensile strength 2) N/mm Vickers hardness (F 98 n) Brinell hardness 1) Rockwell hardness HRB HRC HRA 36,6 37,7 38,8 39,8 40,8 68,7 69,2 69,8 70,3 70, , ,3 66, ,8 42,7 43,6 44,5 45,3 71,4 71,8 72,3 72,8 73, ,2 75,0 78, (456) (466) (475) 46,1 46,9 47,7 48,4 49,1 73,6 74,1 74,5 74,9 75, ,7 85, (485) (494) (504) (513) (523) 49,8 50,5 51,1 51,7 52,3 75,7 76,1 76,4 76,7 77, ,1 89,5 91, (532) (542) (551) (561) (570) 53,0 53,6 54,1 54,7 55,2 77,4 77,8 78,0 78,4 78, ,5 93,5 94,0 95,0 96, (580) (589) (599) (608) (618) 55,7 56,3 56,8 57,3 57,8 78,9 79,2 79,5 79,8 80, ,7 98,1 99,5 20,3 21,3 22,2 60,7 61,2 61, ,3 58,8 59,2 59,7 60,1 80,3 80,6 80,8 81,1 81, (101) (102) 23,1 24,0 24,8 25,6 26,4 62,0 62,4 62,7 63,1 63, ,0 61,8 62,5 63,3 64,0 81,8 82,2 82,6 83,0 83, (104) (105) 27,1 27,8 28,5 29,2 29,8 63,8 64,2 64,5 64,8 65, ,7 65,3 65,9 66,4 67,0 83,8 84,1 84,4 84,7 85, ,0 32,2 33,3 34,3 35,5 65,8 66,4 67,0 67,6 68, ,5 68,0 85,3 85,6 Numbers in brackets indicate hardness values, which are outside the definition area of the standard hardness test, but actually often used as approximate values. But the brinell values in brackets are only used when measured with a hard metal ball. 1) Calculated as: HB = 0,95 HV 2) The tensile strength values shown in the table are only to be used as approximate values. To get the exact tensile strenght values a tensile test must be performed by SFC KOENIG >

113 quality ASSURANCE KOENIG EXPANDER For the SFC KOENIG quality assurance has top priority. SFC KOENIG, the manufacturer of the KOENIG ExPANDER and KOENIG RESTRICTOR, meets the everincreasing demands on products, systems and services in terms of suitability, performance, reliability, safety and reward by efficient and integrated quality and reward management. As the market leader in the area of high-quality sealing technology, its customers predominantly include OEMs and suppliers in the automobile and industrial hydraulics sector. SFC KOENIG AG is certified according to ISO / TS and ISO Another milestone was the Aerospace Certification according to AS/EN «Total Quality Management» (TQM) on behalf of our customers by: Clear specifications in cooperation with our suppliers Precise instructions and work processes for all staff Rules for testing Process control in production and installation quality monitoring using statistical techniques such as SPC, control charts, etc. Design control in development, planning and change management Staff training by regular internal auditing and implementation of quality circles Important: All KOENIG ExPANDER and KOENIG RESTRICTOR are identified by batch numbers (production serial number) on the package label. This batch number ensures traceability of all quality-related characteristics of production and procurement. CR 17B-070S MADE IN USA 7.0 MM BATCH: QUANTITY: 9400 SLEEVE: 2024-T4 ITEM SUPERSEDES: CR 17B-070S 44/13 Quality System: ISO/TS ISO 9001 AS by SFC KOENIG > 113

114 NOTES PRODUKT-HEADLINE by SFC KOENIG >

115 DISTRIBUTOR LIST SFC KOENIG SEALING / KOENIG EXPANDER Australia SCHILTEC AU-NSW 2122 Eastwood Phone: +61 (0) Fax: +61 (0) schiltec@gmail.com Brazil GEPEF Rua André de Leão, 534 (Socorro) São Paulo - SP Phone: (55-11) Fax: (55-11) gepef@gepef.com.br France Italy S.E.D.C. UNIFAST INDUSTRIE SRL FR IT Settimo Cluses Torinese Cedex Phone: (0)4 (0) Fax: (0)4 (0) sedc@sedc.fr info@unifast.com Italy Netherlands UNIFAST VIBA NV SRL IT NL-2700 Settimo AK Zoetermeer Torinese Phone: (0) Fax: (0) info@unifast.com viba@viba.nl Netherlands Spain VIBA ITALMATIC NV SA NL-2700 ES AK Astigarraga Zoetermeer Phone: (0) Fax: (0) viba@viba.nl italmatic@italmatic.es Spain United Kingdom ITALMATIC BONEHAM SA & TURNER LTD ES GB-Sutton-in-Ashfield, Astigarraga NG17 5FS Phone: (0) Fax: (0) italmatic@italmatic.es sales@boneham.co.uk United Kingdom BONEHAM & TURNER LTD GB-Sutton-in-Ashfield, NG17 5FS Phone: +44 (0) Fax: +44 (0) sales@boneham.co.uk Austria KVT-Fastening GmbH Bahnhofstrasse 1 AT-4481 Asten Phone: +43 (0) Fax: +43 (0) info-at@kvt-fastening.com Denmark A/S GUNNAR HAAGENSEN DK-3450 Allerød Phone: Fax: gunnar@haagensen-as.dk Germany KVT-Fastening GmbH Max-Eyth-Str. 14 DE Illerrieden Phone: +49 (0) Fax: +49 (0) info-de@kvt-fastening.com Japan MATSUI CORPORATION JP-Tokyo Phone: Fax: info@matsui-corp.co.jp Norway PMC SERVI AS NO-1402 Ski Phone: Fax: post@pmcservi.no Sweden COLLY COMPONENTS AB SE Kista Phone: Fax: customerccp@colly.se Belgium DEJOND NV BE-2610 Wilrijk (Antwerpen) Phone: +32 (0) Fax: +32 (0) info@be.dejond.com Finland PMC POLARTEKNIK OY AB FI Nastola Phone: +358 (0) Fax: (0) info.nastola@pmcpolarteknik.com India JAMES WALKER INMARCO INDUSTRIES PVT LTD IN Mumbai Phone: Fax: info@inmarco.com Korea SAMJIN CORPORATION KR Seoul Phone: Fax: jb@samjinworld.co.kr South Africa ALBA HYDRAULICS PTY LTD ZA-1610 Edenglen Phone: Fax: info@alba.co.za Switzerland KVT-Fastening AG Lagerstrasse Dietikon Phone: +41 (0) Fax: +41 (0) info-ch@kvt-fastening.com

116 Electrical engineering Energy technology Automotive Medical technology Transportation Construction industry Precision engineering Aviation and aerospace Hydraulics and industry Mechanical engineering THE TRUSTED WORLD LEADER IN SEALING AND FLOW CONTROL SOLUTIONS Whether it is about choosing the optimal sealing or flow control element or about developing special solutions for complex process and construction procedures efficiency and project safety are key in every single task. Browse our website or contact us to find out more about the entire range of products and solutions in the field of high-end sealing and flow control technology. Switzerland SFC KOENIG AG Lagerstrasse Dietikon / Zürich Phone: +41 (0) Fax: +41 (0) info-ch@sfckoenig.com China SFC KOENIG Trading Co.,Ltd. Beijing Rm 101, Building B No 14 Zhonghe Street E-Town, BDA, Beijing Phone: Fax: info-cn@sfckoenig.com Germany SFC KOENIG GmbH Max-Eyth-Strasse Illerrieden Phone: +49 (0) Fax: +49 (0) info-de@sfckoenig.com United States of America SFC KOENIG LLC 73 Defco Park Road North Haven, CT Phone: Fax: info-us@sfckoenig.com For further information please visit: Specifications subject to change without notice. 05/ 2013 KVT - KOENIG GROUP