AFT / AFFT Product Guide. Product Guide

Transcription

1 AFT / AFFT Product Guide Product Guide

2 Contents Page Scapa Group Overview 02 AFT (Acrylic Foam Tape) Industrial Electronics Automotive AFFT (Acrylic Foam Film Tape) Smartphones 13 Laptops 14 TCT (Thermal Conductive Tape) Glossary ABS Al PC PMMA PVC Acrylonitrile Butadiene Styrene Aluminium Polycarbonate Polymethylmethacrylate (Acrylic) Polyvinyl Chloride Stainless Steel Product Descriptions In the tables listing our product ranges, the last digit indicates the colour of the product: B Black G Grey W White TL Translucent TP Transparent The products are supplied on high quality release liners: P Plain white paper PE Red colour Polyethylene liner PET Clear Polyester liner PR White paper with the Scapa logo printed SPE Red colour siliconised Polyethylene liner All technical data is correct as of July Our technical advice whether given verbally, in writing, by way of trials, or in any other manner is to be regarded as an expression of opinion only. Although such advice is given in good faith it shall not be regarded as the basis of or as a representation or statement of fact and this applies also where proprietary or protective rights of third parties are involved. Since we have no control over the use to which you intend to put our products, our advice tendered does not release you from your obligation to test products supplied by us as to their suitability and application. Whilst our products will be of consistent quality their application, use and processing must therefore be entirely your own responsibility. Any liability arising in respect of our products will be strictly limited to the value of such products as at the time of delivery and shall not extend to any consequential loss whatsoever and howsoever arising. Freedom from Patent Rights must not be assumed. 01 AFT / AFFT Product Guide

3 Scapa Group Who we are As a global manufacturer of bonding materials and solutions, Scapa is at the forefront of adhesive technology for the Industrial, Healthcare and Electronics markets. What we do Through an application driven focus, we support our global OEMs, distributors and consumers in maximising their product performance and process efficiency. AFT / AFFT Product Guide 02

4 AFT (Acrylic Foam Tape) Scapa has developed and manufactures a range of Acrylic Foam Tape (AFT) products that create strong, reliable adhesive bonds to a wide spectrum of substrates. These products can be used in a wide range of applications within the industrial, electronics and transportation markets. They withstand thermal movement, dynamic forces and have excellent aging and weathering properties. Product Selection Tool High temp 120 C 90 C AS12x0 series Medium foam, Very good heat resistance, Good dynamic AS16x0 series Conformable foam, Very good heat resistance AS16xM series Good, Good heat resistance AS16xP series Conformable, Good heat resistance, Very good to plastics AS12xK series Very good to plastics, Very good initial tack Low temp, AI, Other metals Glass, Painted panels ABS, PC, PMMA, PVC Substrate type 03 AFT / AFFT Product Guide

5 Single Pass AFT Products Product Thickness (mm) Density (kg/m 3 ) 90 peel Dynamic (N/25mm²) AI / AI T-Block (N/25mm 2 ) 25 C 93 C 120 C Features AS1130TP AS1160TP Transparent tape AS1230G/W AS1250G/W AS1270G/W AS12B0G Medium softness Very good heat resistance AS12Z0W AS1610G/W AS1650G AS1670G AS1690G AS16V0G Softer foam Good wetting out Good for low temperatures - Core Products - 90 peel to Stainless Steel 24hr dwell, dynamic to Stainless Steel 24hr dwell, T-block to Al 72hr dwell - : the weight held for 10,000 min with 25mm x 25mm bonding to Stainless Steel Adhesive Coated AFT Products Product Thickness (mm) 90 peel 90 peel ABS Dynamic (N/25mm²) AI / AI T-Block (N/25mm 2 ) 25 C 93 C Initial Tack High Medium Lower Features AS161MG AS163MG AS165MG Medium foam for general purpose AS167MG AS121KW AS123KW * AS127KW * AS160PB AS163PB * AS165PG * AS168PG * AS125MsG /60** 35/60** AS128MsG /70** 40/70** Medium foam for plastics High tack Softer foam Very high Good heat resistance Single side coating for automotive (O/L) - Core Products * Foam delamination ** O/L: Open side / Liner side AFT / AFFT Product Guide 04

6 Industrial Within the industrial sector, Scapa s AFT products can be used in a broad range of markets and applications including the illustrated examples below as well as: Commercial vehicles Point of sale and display assemblies Mass transit Leisure vehicles Metal forming Alternative energy Appliances / white goods Furniture manufacturing Window and door systems Air conditioning applications Decorative panel fixing Panel assembly Frame fixing Logo mounting Elevator applications Bonding of reinforcement bars on doors Panel bonding in elevator cabins Commercial / domestic refrigeration applications Panel assembly Frame fixing Commercial signage applications Mounting of letters Bonding of acrylic, polycarbonate and aluminium materials 05 AFT / AFFT Product Guide

7 Multi-purpose applications Clear and translucent products Low surface energy bonding AS16xMG series Good and, excellent durability and holding power AS11x0 TP & TL series Clear and translucent products for bonding of glass and clear plastics AS12xKW series High tack for quick initial bonding, good for lightly embossed surfaces AS161MG AS163MG AS165MG AS167MG AS1100TP / AS1130TP AS1160TP / AS11B0TP AS11T0TP / AS1130TL AS1170TL AS121KW AS123KW AS127KW Product Thickness (mm) 90 peel 90 peel ABS Dynamic (N/25mm²) Initial Tack High Medium 25 C 93 C AS161MG AS163MG AS165MG AS167MG AS1100TP AS1130TP AS1160TP AS11B0TP AS11T0TP AS1130TL AS1170TL AS121KW AS123KW * AS127KW * Core Products * Foam delamination AFT / AFFT Product Guide 06

8 Electronics The Scapa AFT range is the flexible alternative to mechanical fixings for bonding display, laptop and camera components. They are perfect for enabling electronics manufacturers to produce thinner and lighter devices. Example Application: Display Speaker mesh mounting Speaker cushioning Damping vibration Touch screen panel mounting Name plate mounting Corner protection Decorative panel fixing 07 AFT / AFFT Product Guide

9 Multi-purpose applications High temperature applications Low surface energy bonding AS16xMG series AS16xPB/G series AS12xKW series Good, excellent durability and good holding power Excellent holding power at 93 C, low tack but very high ultimate High tack for quick initial bonding, good for uneven patterned surfaces AS161MG AS163MG AS165MG AS167MG AS163PB AS165PG AS168PG AS121KW AS123KW AS127KW Product Thickness (mm) 90 peel 90 peel ABS Dynamic (N/25mm²) Initial Tack High Medium Lower 25 C 93 C AS161MG AS163MG AS165MG AS167MG AS163PB * AS165PG * AS168PG * AS121KW AS123KW * AS127KW * Core Products * Foam delamination AFT / AFFT Product Guide 08

10 Automotive Within the transportation market, Scapa s AFT products offer car manufacturers a more reliable and effective bonding solution to traditional mechanical fixings. Roof trim Spoilers Mirrors Weather-stripping Plastic mouldings Emblems / Badges Wiring harness Number plates Lighting systems Body Side Mouldings Thermal & Noise Management (NVH) Tread plates 09 AFT / AFFT Product Guide

11 Emblems, name plates, scripting Body-side moulding, exterior applications Injection moulded components AS12 / AS16x0G series AS12xKW series AS12xMsG series Good, excellent durability and good holding power High tack for fast build-up High on liner side for specific painted panel bonding Medium density: (AS12x0G series) AS1250G / AS1270G / AS12T0G Lower density: (AS16x0G series) AS1650G / AS1680G / AS1690G AS121KW AS123KW AS127KW AS125MsG AS128MsG Product Thickness (mm) 90 peel 90 peel ABS Dynamic (N/25mm 2 ) AI / AI T-block (N/25mm²) 25 C 93 C AS1250G AS1270G AS12T0G AS1650G AS1680G AS1690G AS121KW AS123KW * AS127KW * AS125MsG /60** 35/60** AS128MsG /70** 40/70** Core Products * Foam delamination ** O/L: Open side / Liner side AFT / AFFT Product Guide 10

12 AFFT (Acrylic Foam Film Tape) Scapa has developed and manufactures a high performance PET double sided acrylic foam film tape (AFFT) range, that is widely used in display, laptop, mobile phone and camera applications. These thin, high strength products give: Excellent long term to metals and a variety of engineered plastics. Vibration damping and impact resistance. Light shielding functionality (black colour). Excellent dimensional stability / die cuttability due to the PET core. Product Selection Tool Cohesion AS709xx series Good re-workability (no adhesive residue if removed) Good holding power AS750xx series Very good Good convertibility AS752xx series Good Good cushioning 20N / 25mm 35N / 25mm Adhesion 50N / 25mm 11 AFT / AFFT Product Guide

13 AFFT Product Range Product Thickness (mm) 180 peel 180 peel PC Dynamic (N/25mm 2 ) Tensile strength 25 C 93 C Cleavage PC/ 25 C Features AS70925B AS70930B Good reworkability AS75025B AS75030B Very high to plastics AS75220B High initial tack Good AS75225B AS75230B Good vibration damping - Core Products peel to /ABS 24hr dwell, dynamic to 24hr dwell, T-block to Al 72hr dwell - : the weight held for 10,000 min with 25mm x 25mm bonding to - Cleavage: the weight held for 10,000 min with 25mm x 25mm bonding to PC and L shaped AFT / AFFT Product Guide 12

14 Smartphones Scapa AFFT provides electronics manufacturers with a space saving, alternative bonding solution to mechanical fixings. This enables them to design lightweight, ultra thin devices with increased functionality for the consumer. Window lens mounting Microphone cushioning Speaker cushioning LCD module mounting Camera cushioning 13 AFT / AFFT Product Guide

15 Laptops Display module bonding Display cushioning Bezel bonding Camera cushioning Speaker cushioning Ventilator damping AFT / AFFT Product Guide 14

16 TCT (Thermal Conductive Tape) Thermal conductive Acrylic Foam Tape and Acrylic Foam Film Tape consist of a thermal conductive acrylic foam carrier with balanced performance acrylic adhesive on both sides. This provides a preferential heat transfer path between heat generating components and cooling devices found within, for example, LED TVs, laptops, tablet PCs and electrical appliances. Thermal Conductive Acrylic Foam Tape Construction Thermal conductive acrylic foam adhesive Release liner Thermal Conductive Acrylic Foam Film Tape Construction Thermal conductive adhesive Primed clear PET Thermal conductive adhesive Release liner Cross section images not to scale. 15 AFT / AFFT Product Guide

17 Acrylic Foam Tape Product Thickness (mm) Density (kg/m 3 ) 90 peel Dynamic (N/25mm²) 25 C 93 C Tensile strength Thermal conductivity (W/m.K) Features AS1B Very good thermal AS1B conductivity - Core Product Acrylic Foam Film Tape (with PET carrier) Product Thickness (mm) 180 peel 180 peel Al Dynamic (N/25mm²) 25 C 93 C Tensile strength Thermal conductivity (W/m.K) Features AS AS Very good convertibility AS Core Product AFT / AFFT Product Guide 16

18 Notes AFT / AFFT Product Guide

19 Notes AFT / AFFT Product Guide

20 Scapa America Brazil, São Paulo Canada, Renfrew USA, Inglewood USA, Knoxville USA, Syracuse USA, Windsor Scapa Europe France, Valence Germany, Mannheim Italy, Ghislarengo Switzerland, Rorschach United Kingdom, Manchester United Kingdom, Dunstable Scapa Asia China, Hong Kong China, Shanghai China, Schenzhen India, Chennai Korea, Seoul Korea, Chungyang Korea, Anyang Malaysia, Shah Alam Thailand, Pathumtanee For further information please contact your local distributor or Scapa customer care: Scapa Asia Scapa North America Scapa South America Tel: Tel: Scapa Europe UK Switzerland Germany France Italy Tel: +44 (0) Tel: +41 (0) Tel: +49 (0) Tel: +33 (0) Tel: scapa.com