Figures. LJS\J:\scopes\06W003\10000\FVD Reports\Air Permit\r-Air use permit app.doc

Transcription

1 Figures LJS\J:\scopes\\10000\FVD Reports\Air Permit\r-Air use permit app.doc

2 Ishpe min g Nega une e Mar que tte Lanse Twp Baraga Powell Twp State of Michigan [ Michigamme Twp Champion Twp Ishpeming Twp Marquette Twp Marquette Champion Mine Site Van Riper State Park Ely Twp Ropes Mine Site ~24 Miles Negaunee Twp US 41 Marquette Lake Superior Republic Twp US 95 CR 601 Humboldt Mill Project Location US 41 Ishpeming Negaunee Sands Twp Tilden Mine Site Empire Mine Site Chocolay Twp Humboldt Twp Tilden Twp Richmond Twp West Branch Twp Skandia Twp NOTES Horizontal datum based on NAD 83/94. Horizontal coordinates based on UTM Zone 16. All base information downloaded from Michigan Center of Geographic Information ( 3. Site Location - Project Site within Sections 2 and 11, T47N, R29W, Humboldt Township, Marquette County, Michigan. LEGEND Counties Minor Civil Divisions Lakes and Rivers KEMC Project Location Highways Major Roads Minor Roads Railroads ³ NOV. '08 NOV. '08 FIGURE 3-1 PROJECT LOCATION Scale: Miles Date: NOVEMBER, 2008 M:\06w003\mxd\APA\kmc_humboldt_ProjectLocation_11x17.mxd November 3, 2008 Prepared by: DAT Project No:

3 26,018,000 E 26,019,000 E 26,020,000 E 26,021,000 E 1764 W.E ,000 N LEGEND EISTING ELEV. CONTOUR IN FEET 1570 SPOT ELEVATION TREE HUMBOLDT TAILINGS DISPOSAL FACILITY TREE LINE BUILDING TRAIL W.E PAVED ROAD UNPAVED ROAD STREAM/LAKE SURFACE WATER HUMBOLDT TAILINGS DISPOSAL FACILITY (HTDF) KEMC PROJECT LOCATION CMP CULVERT SURFACE WATER FLOW DIRECTION W.E. GRAVEL ROAD BITUMINOUS PAVED AREA FENCE RAILROAD SPUR WASTEWATER TREATMENT PLANT GATE HOUSE GRAVEL SURFACE OLD BUILDING STACK LOCATIONS 622,000 N DUMP POCKET/ PRIMARY MILL ENTRANCE ELECTRICAL SUBSTATION SECONDARY S FACILITY WATER TOWER STATION MILL FEED TERTIARY TOPOGRAPHIC AND PLANIMETRIC DATA SUPPLIED BY AERO-METRIC ENGINEERING, SHEBOYGAN, WISCONSIN. DATE OF PHOTOGRAPHY: APRIL 27, CONTOUR INTERVAL BASED ON NORTH AMERICAN VERTICAL DATUM OF HORIZONTAL DATUM BASED ON NAD 83/96. HORIZONTAL COORDINATES BASED ON MICHIGAN STATE PLANE. 3. KEMC PROPERTY BOUNDARY WITHIN SECTIONS 2 AND 11 T47N, R29W, HUMBOLDT TOWNSHIP, MARQUETTE COUNTY, MICHIGAN. 4. CONTOUR INTERVAL SHOWN IS 2 FOOT. 5. LOCATION OF FENCE LINE HAS BEEN ESTABLISHED FOR PURPOSES OF AIR PERMIT APPLICATION ONLY. ACTUAL FENCE LINE MAY ETEND FURTHER NORTH AROUND ENTIRE HTDF. RECEPTORS FOR AIR DISPERSION MODELING WILL BE PLACED OUTSIDE THE FENCE AREA WATER S V MILL BUILDING H FORMER PELLET PLANT W.E EMPLOYEE/ VISITOR PARKING RAILROAD SPUR S ,000 N P LOADOUT BUILDING STORMWATER OUTFALL W.E SEPTIC SYSTEM SWAMP ELEV SCALE W.E. REVISED DATE DESCRIPTION BY FIGURE 3-2 W.E SITE PLAN L:\06w003\Air_permit\air_permit_site_layout.dgn 12/16/2008 bjw Scale: AS SHOWN JOW Date: AUGUST, 2008

4 FROM EAGLE MINE FRONT END LOADER ROCK BREAKER COSA STOCKPILE SECONDARY BUILDING TRUCK SCALE DUMP HOPPER TERTIARY SCREEN PRIMARY JAW SECONDARY SCREEN COSA BELT MAGNET METAL DETECTOR SECONDARY FEED SECONDARY TERTIARY RECIRCULATING TERTIARY SCREEN DISCHARGE TERTIARY FEED SECONDARY SCREEN DISCHARGE TERTIARY SCREEN DISCHARGE BELT SCALE MLL FEED (E) DIVERTER GATE (E) STATION (E) DIVERTER GATE (E) (E) DIVERTER GATE (E) MILL BUILDING (EISTING) (E) FINE ORE STORAGE BIN NO.1 (E) FINE ORE STORAGE BIN NO.2 (E) 2000 TON STORAGE CAPACITY 2000 TON STORAGE CAPACITY (E) (E) BALL MILL FEED NO.1 (E) TO BALL MILL NO.1 FIGURE 3-4 BALL MILL FEED NO.2 (E) BELT SCALE (E) TO BALL MILL NO.2 FIGURE 3-4 BELT SCALE (E) FIGURE 3-3 CRUSHING PLANT TO PROCESS A NOMINAL 2,200 TONNES PER DAY OF ORE. CRUSHING PLAN PROCESS FLOW 3. (E) - DESIGNATES EISTING EQUIPMENT Scale: NOT TO SCALE Date: AUGUST, 2008 L:\06w003\Air_permit\air_permit_crushing-plan.dgn

5 FIGURE 3-3 PROCESS WATER - FIGURE 3-3 LIME FIGURE CYCLONE CLUSTER NO. 2 CYCLONE CLUSTER NO. 1 BALL MILL NO. 2 BALL MILL NO. 1 SLURRY SLURRY SUMP SUMP GRINDING AREA SUMP GRINDING AREA SUMP GLAND WATER - FIGURE 3-4 GRINDING PLANT IS DESIGNED FOR A NOMINAL CAPACITY OF 1,500 TONNES PER DAY. SEPT. 08 GRINDING CIRCUIT PROCESS FLOW SEPT. 08 Scale: NOT TO SCALE Date: SEPTEMBER, 2008 L:\06w003\Air_permit\air_permit_grinding-circuit-process.dgn

6 SPARE REAGENT SYSTEM MIBC SYSTEM ANTHATE SYSTEM LIME SYSTEM LIME SYSTEM PROCESS WATER FIGURE 3-12 SODA ASH SYSTEM FLOTATION AREA SUMP NO.2 SODIUM SULFITE SYSTEM CYCLONE CLUSTER NO.1 FIGURE 3-4 CYCLONE CLUSTER NO.2 FIGURE 3-4 CYCLONE CLUSTER SPARE REAGENT SYSTEM REGRIND MILL (EISTING) CLEANER SCAVENGER FLOTATION CELLS BULK CONDITIONER AGITATOR BULK ROUGHER FLOTATION CELLS FLOTATION AREA SUMP NO.1 BULK 1ST CLEANER DISCHARGE BULK SCAVENGER BULK ROUGHER DISCHARGE BULK CLEANER SCAVENGER DISCHARGE COPPER FLOTATION FLOTATION BLOWER NO.1 REGRIND MILL DISCHARGE TAILINGS THICKENER FEED REGRIND AREA TAILINGS THICKENER FLOTATION SUMP FIGURE 3-9 BLOWER NO.2 REGRIND MILL DISCHARGE SUMP TAILINGS THICKENER FEED SUMP GLAND WATER FLOTATION PLANT TO PROCESS A NOMINAL 1,500 TONNES PER DAY OF ORE. SEPT. 08 BULK FLOTATION PROCESS FLOW SEPT. 08 Scale: NOT TO SCALE Date: SEPTEMBER, 2008 L:\06w003\Air_permit\air_permit_bulk-float-process.dgn

7 SPARE REAGENT SYSTEM SODA ASH SYSTEM MIBC SYSTEM ANTHATE SYSTEM LIME SYSTEM PROCESS WATER FIGURE 3-12 BULK SPARE REAGENT SYSTEM SODIUM SULFITE SYSTEM Cu CONDITIONER AGITATOR COPPER ROUGHER CELLS COPPER CLEANER FLOTATION CELL CONDITIONER SUMP Cu ROUGHER DISCHARGE Cu 2ND CLEANER DISCHARGE Cu COPPER FIGURE 3-8 Cu SUMP Ni NICKEL FIGURE 3-7 Ni SUMP GLAND WATER FLOTATION PLANT TO PROCESS A NOMINAL 1,500 TONNES PER DAY OF ORE. COPPER-NICKEL FLOTATION PROCESS FLOW Scale: NOT TO SCALE Date: AUGUST, 2008 L:\06w003\Air_permit\air_permit_Cu-Ni-float-process.dgn

8 PROCESS WATER FIGURE 3-12 PROCESS WATER FIGURE 3-12 SYSTEM NICKEL Ni SAMPLE Ni SAMPLER SPRAY BAR ON-STREAM ANALYZER Ni THICKENER (EISTING) Ni THICKENER UNDERFLOW BO Ni THICKENER OVERFLOW Ni FILTER FEED Ni FILTER FEED (EISTING) Ni THICKENER AREA SUMP GLAND WATER Ni FILTER PRESS LOAD-OUT BUILDING Ni HOPPER LEGEND Ni FILTRATE Ni INTERMITTENT Ni STOCKPILE RAIL CAR Ni FILTRATE FRONT END LOADER RAIL SCALE PLANT TO PROCESS A NOMINAL 1,500 TONNES PER DAY OF ORE. FIGURE 3-7 NICKEL DEWATERING PROCESS FLOW Scale: NOT TO SCALE Date: AUGUST, 2008 L:\06w003\Air_permit\air_permit_Ni-conc-dewater.dgn

9 PROCESS WATER FIGURE 3-12 PROCESS WATER FIGURE 3-12 SYSTEM COPPER Cu SAMPLE Cu SAMPLER SPRAY BAR Cu THICKENER (EISTING) Cu THICKENER Cu THICKENER OVERFLOW BO Cu THICKENER OVERFLOW Cu FILTER FEED UNDERFLOW Cu FILTER FEED (EISTING) Cu THICKENER AREA SUMP GLAND WATER Cu FILTER PRESS Cu HOPPER LOAD-OUT BUILDING Cu Cu FILTRATE Cu STOCKPILE RAIL CAR Cu FILTRATE PLANT TO PROCESS A NOMINAL 1,500 TONNES PER DAY OF ORE. FIGURE 3-8 COPPER DEWATERING PROCESS FLOW Scale: NOT TO SCALE Date: AUGUST, 2008 L:\06w003\Air_permit\air_permit_Cu-conc-dewater.dgn

10 PROCESS WATER FIGURE 3-12 TAILINGS SAMPLE SAMPLE SPRAY BAR BO TAILINGS THICKENER (1) 45 FT. DIAMETER TO HTDF - SUMP GLAND WATER - PLANT TO PROCESS 1,500 TONNES PER DAY OF ORE. FIGURE 3-9 SEPT. 08 TAILINGS DEWATERING PROCESS FLOW SEPT. 08 Scale: NOT TO SCALE Date: SEPTEMBER, 2008 L:\06w003\Air_permit\air_permit_tailings-dewater-process.dgn

11 FRESH WATER SUPERSAC OVERFLOW ANTHATE HEAD BULK ROUGHER FLOTATION COPPER FLOTATION MIBC OVERFLOW BULK ROUGHER FLOTATION COPPER FLOTATION ANTHATE MI ANTHATE ANTHATE AGITATOR ANTHATE TOTE MIBC MIBC MIBC HEAD AGITATOR ANTHATE (SIP) SYSTEM MIBC (FROTHER) SYSTEM BULK TRUCK BULK TRUCK LIME STORAGE SILO SODA ASH STORAGE SILO FRESH WATER FRESH WATER BULK ROUGHER CONDITIONER COPPER FLOTATION BULK ROUGHER FLOTATION REGRIND MILL LIME MI LIME LIME LIME AREA SUMP BALL MILLS FIGURE 3-4 SODA ASH MI SODA ASH SODA ASH SODA ASH AREA SUMP COPPER FLOTATION AGITATOR AGITATOR AGITATOR LIME S LIME SYSTEM SODA ASH SYSTEM SODA ASH S NOTE: SEPT. 08 REAGENT PROCESS FLOW SEPT. 08 Scale: NOT TO SCALE Date: SEPTEMBER, 2008 L:\06w003\Air_permit\air_permit_reagent-process-flow.dgn

12 FRESH WATER SUPERSAC SODIUM SULFITE HOPPER W/ BAG BREAKER SPARE REAGENT BULK CONDITIONER NO.1 BULK CONDITIONER SPARE REAGENT SODIUM SULFITE MI AGITATOR SODIUM SULFITE SODIUM SULFITE SODIUM SULFITE NO. 1 SODIUM SULFITE NO. 2 COPPER FLOTATION CELL COPPER CONDITIONER FRESH WATER SPARE REAGENT SPARE REAGENT NO.2 SPARE REAGENT NO.3 SPARE REAGENT NO.4 BULK CLEANER COPPER CONDITIONER COPPER FLOTATION SODIUM SULFITE NO. 3 BULK CLEANER CELL SPARE REAGENT STORAGE SODIUM SULFITE NO. 4 SPARE REAGENT SYSTEM SODIUM SULFITE SYSTEM PROCESS WATER - FRESH WATER - MANUAL BAGS - PACKAGE FEED SYSTEM NO. 1 NICKEL THICKENER FO VALVE COPPER THICKENER FIGURE 3-7 NO. 2 FO VALVE FIGURE 3-8 TAILINGS THICKENER MI FO FIGURE 3-9 VALVE AGITATOR GRAVITY NO. 3 NOTE: SYSTEM SEPT. 08 REAGENT PROCESS FLOW SEPT. 08 Scale: NOT TO SCALE Date: SEPTEMBER, 2008 L:\06w003\Air_permit\air_permit_reagent-process-flowdgn

13 ROCK BREAKER SECONDARY BUILDING STATION MILL BUILDING MILL BUILDING SERVICE WATER DUST COLLECTOR NO.1 TERTIARY SCREEN DUMP HOPPER MILL FEED (E) SERVICE WATER TERTIARY CONE SYSTEM (E) (E) (E) FINE ORE STORAGE BIN NO.2 (E) PRIMARY SECONDARY FEED FINE ORE STORAGE BIN NO.1 (E) SECONDARY SECONDARY BUILDING DUST COLLECTOR COSA SCREEN TERTIARY RECIRCULATING SECONDARY SCREEN DISCHARGE LOADOUT DUST COLLECTOR TERTIARY SCREEN DISCHARGE LOADOUT BUILDING MILL BUILDING FINE ORE STORAGE BIN NO. 1 FINE ORE STORAGE BIN NO. 2 Cu TO MILL LOADOUT RAIL CAR AUILIARY LOADOUT DUST COLLECTOR (E) Ni BALL MILL FEED NO.1 (E) RAIL CAR (E) BALL MILL FEED NO.2 (E) AUILIARY LOADOUT STOCKPILES (AUILLARY) RAIL CAR LEGEND FAN DUST COLLECTOR FIGURE 3-12 ROTARY VALVE DUST PICK-UP POINT WATER SPRAY DIVERTER GATE DUST COLLECTION PROCESS FLOW (E) - DESIGNATES EISTING EQUIPMENT. Scale: NOT TO SCALE Date: AUGUST, 2008 L:\06w003\Air_permit\air_permit_dust collect-process-flow.dgn

14 26,019,200 E 26,019,400 E 26,019,600 E 621,800 N DUMP HOPPER ROCK BREAKER PRIMARY SECONDARY FEED FRONT END LOADER 621,600 N CRUSHING PLANT IS DESIGNED FOR A NOMINAL CAPACITY OF 2,220 TONNES PER DAY OF ORE. 4. CONTOUR INTERVAL BASED ON NORTH AMERICAN VERTICAL DATUM OF HORIZONTAL DATUM BASED ON NAD 83/96. HORIZONTAL COORDINATES BASED ON MICHIGAN STATE PLANE. LEGEND BITUMINOUS PAVED AREA FIGURE TOPOGRAPHIC AND PLANIMETRIC DATA SUPPLIED BY AERO-METRIC ENGINEERING, SHEBOYGAN, WISCONSIN. DATE OF PHOTOGRAPHY: APRIL 27, KEMC PROJECT LOCATION WITHIN SECTIONS 2 AND 11 T47N, R29W, HUMBOLDT TOWNSHIP, MARQUETTE COUNTY, MICHIGAN. CONTOUR INTERVAL SHOWN IS 2 FOOT. COSA GENERAL ARRANGEMENT NOV NOV. Scale: Date: NOVEMBER, AUGUST, SEE FIGURE 3-1 FOR BUILDING LOCATION L:\06w003\Air_permit\air_permit_cosa-general_mgnt.dgn

15 26,018,000 E 26,019,000 E 26,020,000 E 26,021,000 E 621,700 N BUILDING SECONDARY FEED 621,600 N SECONDARY CRUSHING/SCREENING UNIT SECONDARY BUILDING DUST COLLECTOR (NOTE 8) TERTIARY CRUSHING/SCREENING UNIT 621,500 N CRUSHING PLANT IS DESIGNED FOR A NOMINAL CAPACITY OF 2,200 TONNES PER DAY OF ORE. TOPOGRAPHIC AND PLANIMETRIC DATA SUPPLIED BY AERO-METRIC ENGINEERING, SHEBOYGAN, WISCONSIN. DATE OF PHOTOGRAPHY: APRIL 27, CONTOUR INTERVAL BASED ON NORTH AMERICAN VERTICAL DATUM OF HORIZONTAL DATUM BASED ON NAD 83/96. HORIZONTAL COORDINATES BASED ON MICHIGAN STATE PLANE. 5. KEMC PROJECT LOCATION WITHIN SECTIONS 2 AND 11 T47N, R29W, HUMBOLDT TOWNSHIP, MARQUETTE COUNTY, MICHIGAN. 6. CONTOUR INTERVAL SHOWN IS 2 FOOT. 7. SEE FIGURE 3-1 FOR BUILDING LOCATION. 8. LOCATION MAY CHANGE. JOS1 FIGURE 3-14 SECONDARY BUILDING GENERAL ARRANGEMENT Scale: Date: AUGUST, 2008 JOW L:\06w003\Air_permit\air_permit_sec_crusher_bldg.dgn

16 MILL FEED DN MILL FEED TAIL PULLEY STAIRS DN STAIRS GALLERY (E) GALLERY (E) DN UP METAL BUILDING METAL BUILDING ENCLOSURE (NEW) ENCLOSURE (NEW) DN K SECOND FLOOR PLAN GROUND FLOOR PLAN SCALE: 1/4"=1-0" SCALE: 1/4"=1-0" FIGURE 3-15 SEE FIGURE 3-1 FOR BUILDING LOCATION STATION GENERAL ARRANGEMENT Scale: NOT TO SCALE Date: AUGUST, 2008 L:\06w003\Air_permit\air_permit_transfer station.dgn

17 EISTING BINS, NOT TO BE USED FEED FROM STATION MILL BUILDING DUST COLLECTOR NO. 1 (UPPER LEVEL) FINE ORE RECLAIM FINE ORE BIN NO. 1 FINE ORE RECLAIM FINE ORE BIN NO. 2 BALL MILL #2 FEED AIR COMPRESSOR FINE ORE FEED SYSTEM BALL MILL #1 FEED CONVEYER AIR COMPRESSORS REGRIND MILL CONDITIONING S BALL MILL #1 BALL MILL #2 CYCLONE CLUSTERS REAGENT STORAGE AREA REAGENT STORAGE AREA PROCESS WATER COPPER NICKEL LIME STORAGE THICKENER THICKENER FLOTATION CELLS FRESH WATER SODA ASH STORAGE NICKEL FILTER PRESS FEED COPPER FILTER PRESS FEED NICKEL TO LOAD OUT BUILDING COPPER TO LOAD OUT BUILDING NOTE: FIGURE 3-16 SEE FIGURE 3-1 FOR BUILDING LOCATION NOV. MILL BUILDING GENERAL ARRANGEMENT 3. EQUIPMENT LOCATIONS ARE SUBJECT TO CHANGE. NOV. Scale: NOT TO SCALE Date: NOVEMBER, AUGUST, 2008 L:\06w003\Air_permit\air_permit_mill-bldg-plan-equip.dgn

18 FROM CONCENTRATOR FROM CONCENTRATOR ETERIOR MOUNTED ROLL-UP DOOR TRUSS GALLERY TRUSS GALLERY NICKEL COPPER BELT BELT N I C K E L C O P P E R BELT PLOW C O N C E N T R A T E S T O C K P I L E C O N C E N T R A T E S T O C K P I L E BELT PLOW 3-4" RAIL CAR LOADING AREA TYPICAL RAIL CAR RAILROAD TRACKS RAIL LOADING SPOUT AUILIARY LOAD OUT DUST COLLECTOR (SEE NOTE 4) RAILROAD TRACKS RAIL LOADING SPOUT CONVERYOR LOAD OUT DUST COLLECTOR (SEE NOTE 4) GRADE LEVEL PLAN FLOTATION PLANT TO PROCESS A NOMINAL 1,500 TONNES PER DAY OF ORE. FIGURE SEE FIGURE 3-1 FOR BUILDING LOCATION 4. LOCATION MAY CHANGE. JOS1 LOADOUT BUILDING GENERAL ARRANGEMENT SVD1 Scale: NOT TO SCALE Date: AUGUST, 2008 JOW L:\06w003\Air_permit\air_permit_conc_loadout_bldg.dgn

19 NEW LOADOUT BUILDING EISTING CONCENTRATOR BELT PLOW NICKEL BELT NEW 10" DIA. STEEL TUBE GALLERY FILTER PRESS 10%%d NEW PLATFORM RAIL LOADING SPOUT C O N C E N T R A T E S T O C K P I L E CAT 988 NEW PLATFORM DEMOLISH EISTING PLATFORM SECTION LOOKING WEST FLOTATION PLANT TO PROCESS A NOMINAL 1,500 TONNES PER DAY OF ORE. FIGURE SEE FIGURE 3-1 FOR BUILDING LOCATION. LOADOUT BUILDING SECTION Scale: NOT TO SCALE Date: AUGUST, 2008 JOW L:\06w003\Air_permit\air_permit_conc_loadout_bldg_section.dgn