Conley Composites an ANDRONACO INDUSTRIES company

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Meagan Wheeler
5 years ago
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1 Conley Composites an NDRONCO NDUSTRES company Thank You, VLUED CUSTOMERS, for your interest in Conley Piping Systems. Please allow us to further acquaint you with our Products and Services. Conley Piping Products have performed successfully in corrosive environments for nearly half a century. We co-invented the FRP industry as the world's first FRP fitting manufacturer, and built the first FRP valves in 95. We manufacture Conley Fittings and Valves in accordance with STM D-99, the filament winding process. We believe our unique -stage process produces superior FRP performance, reliability and safety. Fitting manufacturing begins with the finest raw materials available: premium Epoxy resins from Shell Chemical, Ciba-Geigy, and The Dow Chemical Co.; Vinyl Ester resins from The Dow Chemical Co. and shland Chemical Co., and Furan resin from QuaCorr and shland. ll Fittings begin with a STNDRD minimum double Nexus reinforced inner liner, (CORROSON RRER), available in Epoxy, Vinyl Ester, or Furan depending upon the chemical and mechanical service requirements. Conley Fittings are available in STNDRD Nexus veil reinforced 0 mil or 00 mil nternal Corrosion arriers, with fire retardant and abrasion resistant resin systems available in addition to our standard options. We construct the filament wound CGE with aromatic amine cured Epoxy saturated finely woven E-Glass fabric and continuous strand for outstanding HDT performance (Heat Distortion Temperature=over 00 F), with both medium and extra heavy duty structural reinforcement available. Finally, we encapsulate our fittings with our standard Nexus reinforced External Corrosion arrier with UV inhibitors, and all fittings have a standard 5 year guarantee against UV degradation, or "fiber-blooming". n addition to corrosion resistance, the final layer also provides increased impact resistance, and allows custom color when requested. Since there is no fiberglass in the exterior layer lung, eye, and skin irritation associated with airborne fiberglass particles during preparation for joining is eliminated. Conley uses the straight socket system of joining for speed and simplicity of fabrication. ll Conley Fittings are post cured in electronically monitored ovens to insure optimum performance of the resin system. This process chemically bonds all three layers into one integral composite laminate structure. We electronically gauge the corrosion barrier of every fitting to the nearest mil for proper thickness. Every lot of resin, every bulk mix, and every batch is sampled and tested for reactivity and cure. Each and every fitting is heat shocked from 50 F to F, impact tested, dimensionally checked, and visually inspected before the Quality ssurance stamp goes on. We are serious about quality at Conley with 00% of our work force dedicated to Quality, and % devoted to the Quality ssurance Department. Conley is moving into the st century with our ongoing "Commitment to Excellence" in product, service, and technical innovation. This commitment is responsible for a new line of asket Strainers, Straight-Thru Diaphragm Valves, Dual Containment Valves, Dual Containment Expansion Joints, as well as the technology to encapsulate valves from other manufacturers. Conley can provide full engineering services, CD disks, and of course, our Field Technical Services are available for technical advice, fabrication seminars, and on the job site supervision. t is standard procedure for the Conley Technical Committee to assist with design parameters, resin selection, and other advisory functions. We are at your service.

2 CONLEY FTTNGS SPECFCTONS Conley Composites Corrosion Resistant Engineered Fittings have nearly half a century history of successful performance in aggressive chemical environments. Technical innovation as well as our ongoing "Commitment to Excellence'' have made Conley Fittings the benchmark of quality in the FRP Piping ndustry. Our fittings are manufactured in a unique -stage process: NTERNL CORROSON RRER We begin the standard Conley Fittings, Schedule 0, 0, and 50 with a minimum double synthetic veil reinforced resin rich internal corrosion barrier (inner liner), 0 mils minimum (Schedule 50=00 mils), per the recommendations of the resin manufacturers to improve chemical, impact, and abrasion resistance. The hand lay-up corrosion barrier is manufactured with premium resins including Epoxy (Shell, Ciba 00, D.E.R. ), Vinyl Ester resin (Derakane -00, 70, 0, 50 series), or Furan resin (QuaCorr). Corrosion arrier resin selection is based upon the resin best suited for the chemical, mechanical and temperature requirements of the service application. brasion resistant, fire retardant and conductive resin systems are available. This layer shall be a maximum of 90% resin and 0% reinforcement to increase impact resistance. FLMENT WOUND CGE Conley Filament Wound Fittings are reinforced with alternating layers of glass cloth for axial strength, and continuous E-Glass strand for hoop strength, The structural cage of our fittings is saturated with aromatic amine cured Epoxy resin, selected by Conley engineers for the high HDT performance (over 00 F). This layer provides the renowned Conley Fittings strength, and a higher structural safety factor in Vinyl Ester and Furan fittings at elevated temperatures. EXTERNL CORROSON RRER Conley Fittings are encapsulated with a Nexus reinforced external corrosion barrier to insure chemical resistance against spillage, impact resistance, and to provide a UV barrier that allows Conley to extend a 5 year guarantee against UV light degradation, or "fiber-blooming". Custom color is available upon request for line code designation. ll Conley Fittings are oven post-cured for optimum performance of the resin system. Each fitting is carefully monitored through all stages of manufacture including: Sampling and testing of every batch of resin, arcol hardness, electronic measurement of laminate compliance to mil accuracy, heat shock from 50 F to F, impact testing, hydro-testing, and final visual inspection before it receives the Q stamp of approval. Trademark of the Dow Chemical Company

3 r SZE N. / / / / / / / 5 5 / / 9 / 5 SCH 0 / / / / / / / / / / PER SPECFC PPLCTON SCH 0 / 7/ / / / / / 5/ / 5/ / / / / / SZE SCH 0 SCH 0 N. / s.o. / S.O. 5 / / / / / 7 7 / 9 / / / / 0 / / 9 / / / / / / 5/ / 5/ / / LS LS L #0 FLNGED 90" ELL / / - NOTE: CONTCT FCTORY FOR LONG RDUS ELLS " ND LRGER. THESE FTNGS RE MTERED TO CUSTOMER SPECFCTONS. #0 LR FLNGED LONG RDUS 90" ELL

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6 r SZE N. / / / / / / / 5 5 / / 9 5 / LS c RUN / / / s.o. 9/ / 5/ 7/ 7/ RNCH / / / / # FLNGED CROSS 7 / / / / / / / C s.o. 5 5 / 7 / 9 / NOTE: + - CENTERLNE OF PPE TO FCE OF FLNGE. V,.....:.L,L,L, ---t # F FLNGED PRESSED SDDLE ,m'!lffl!::!j

7 - -C-- RUN RNCH C :,-i 5/ / / 0 5 5/ / / / 7/ 7 / / / / / 0 9 / / 0 0 / / 5/ 5 5/ 0 5 5/ / V _.L.L.L. RNCH NOTE: 7 9/ 0 7 5/ / 0 / 5/ / 0 / 7/ +=CENTERLNE OF PPE TO FCE OF FLNGE. # F FLNGED WOUND SDDLE c SZE N. / X 5 X / 5 X 5 / X / 5 / / X 5 / X X / X 7 X 7 X 9 X 9 X X 0 X 0 X / / / / / / / / / C / / / / / / / / #7 FLNGED REDUCER O" ND SMLLER SCH. 0 ::!J

8 c SZE N. X 0 X X 0 / X / X 9 7/ X 5 / X 0 / X / 0 X / 0 X 7 / X 0 X 0 5 / 0 X 0 / 0 X C :,i LS. / / 5. / /. / /.5 / / 7. / / / / / / / / / / / c SZE N. / X 5 X / 5 X 5 / X / 5 / / X 5 / X X / X 7 X 7 X 9 X 9 X X 0 X 0 X #7 FLNGED REDUCER " ND LRGER SCH. 0 C LS. / /.0 / /. / /. / /. / /. / /.5 / / 5/ /. 5/ / 9.9 / 5/ 7.0 / /. 5/ / 5. 5/ 5/. / 5/. / /. 5.9 #7 FLNGED REDUCER O" ND SMLLER SCH. 0 ::!J

9 SZE N. X 0 X X 0 X X X X X 0 X 0 X X X 0 0 X 0 0 X / 9 7/ 5 / 0 / / / 7 / 0 / 5 / / C,l LS. 5. / 5/. / /.5 / / 7. / / / / / / / / / / / / / #7 FLNGED REDUCER " ND LRGER SCH. 0 ::!J S N. / / / / s.o. s.o. 5 7 / 9 / 0 / / / / / 0 / 5 a / / / / 5 / 5 / 0 0 SCH 0 7/ / / / / / 5/ / 5/ / / / / / / SCH 0 / / / / / / / / / / C 7 9 / 5 / / 0 / LS #0 FLNGED LTERL 0 R

10 NOTE: LL SZES OF REDUCNG RNCHES RE PER DMENSON "". a RUN a C =,i / 7 / / 0 / / 5 / / / / / 0 / 5 / / 5 / 0 0 C ff SZE N. 5 / / / 7 / / / 9 / / f 0 / / / / / 0 / 5 / 5 / #0R FLNGED REDUCNG LTERL SPECFC TDN DR \./NG # FLNGED TRUE \./YE R :::!J

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