SacredSun Flow Chart

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Lynette Lang
5 years ago
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1 SacredSun Flow Chart High- Pure Lead Lead Oxide Manufacturing Inspection Paste mixing Alloy Confecting Acid Ion Water Additives Grid manufacturing Grid curing Inspection Plate pasting Inspection Stocking / turn to the next procedure Plate cutting Plate Aging Drying Plate Lead Fittings Preparation Separator Plate Group Enveloping Plate Group Assembling Cell Checking Busbar Filling Cell Assembling Cell Short Circuit checking To Be Continued 1 / 12

2 Cover sealing Sealant Drying Cover Terminal Welding Sealing Test I Base Glue Filling Base Glue Drying Polarity Resin Filling Polarity Resin Drying Sealing Test II Semi-finished Battery Concentrated Sulfuric Acid Semi-finished battery Ion Water Equipment Electrolyte Confecting Acid Filling Battery on Formation Line Battery Formation To fix Safety valve cover Capacity Checking Delivery Eligible Battery Ex-works Inspection Packing Label Printing Four Functions Tester Formed Battery Stocking Battery Grouping after floating charge 2 / 12

Lead Procurement we have 9 lead procurement machine Made in Italy and China Each capacity as follows First~Fifth 24ts/24hrs Sixth~ninth 15ts/24hrs Third 9ts/24hrs Forth 6ts/24hrs Fifth

3 Lead Procurement we have 9 lead procurement machine Made in Italy and China Each capacity as follows First~Fifth 24ts/24hrs Sixth~ninth 15ts/24hrs Third 9ts/24hrs Forth 6ts/24hrs Fifth 3ts/24hrs lead oxidation particle acid absorbent value iron content they are required strictly in the document % upper pure Pb supplied by the best providers in china automated operation 3 / 12

4 Grid Casting Four Grid Casting machines made in America, other thrity-seven machines made in China They can manufacture 3500 pieces/8 hours in total. Grid thickness Lug thickness weight they are all in SPC. Lead Stannum Other Alloying ingredients Operated by the well-trained workers 4 / 12

5 Paste Mixing There are nine paste mixing machines and can mix 1t per machine. the proportion of mixture at 15 degree Celsius the temperature of the paste they are all in SPC. Lead oxide water sulfuric acid automated operation 5 / 12

Pasting plates There are twelve product lines and can pasting 80-100 pieces/minute The proportion of acid leaching at 15

6 Pasting plates There are twelve product lines and can pasting pieces/minute The proportion of acid leaching at 15 degree Celsius lead paste weight /thickness / temperature they are all in SPC Grid Paste Operated by the well-trained workers 6 / 12

Curing Fifty-nine solidify rooms and five drying rooms about 52000 pieces / furnace Temperature: controlled within 0.

7 Curing Fifty-nine solidify rooms and five drying rooms about pieces / furnace Temperature: controlled within 0.5 degree Celsius humidity : controlled within 1% Pb and water content Pasted plates Operated by the well-trained workers 7 / 12

8 post strap weldding Nineteen welding machine and three casting welding can about 9000 pcs batteries in eight hours one day. Caliber of the welding gun size of the welding material the high degree between the welding box and the bottom of post strap the high degree between the cell and the bottom of post strap the thickness of the post strap welding Deviations are within 0.1 mm The cell welding material Operated by the well-trained workers 8 / 12

Sealing There are nine product lines and can sealing about 9000pcs batteries in eight hours one day. Sealant glue stirring time: they are all in SPC.

9 Sealing There are nine product lines and can sealing about 9000pcs batteries in eight hours one day. Sealant glue stirring time: they are all in SPC. Curing time : Deviations are within 3minutes controlled by quartz watch Curing temperature: Deviations are within 2oCelsius controlled by instrument Glue semi-manufactured battery Operated by the well-trained workers 9 / 12

10 Acid filling Twenty-six vacuum acid filling machines and about 9000 pcs batteries can be filled acid in eight hours one day. The purity of the Sulfuric acid The purity of Sulfuric sodium controlled within 0.1% the instrument is Optical reading Analytical Balance(precision to ) The electrolyte temperature while filling: controlled within 0.5 degree Celsius the internal temperature of the battery: controlled within 0.5 degree Celsius they are all in SPC. semi-manufactured battery electrolyte automated operation 10 / 12

Formation Can charge about 30000 pcs batteries one day The current / voltage /time of charge /discharge the temperature of cooling water the

11 Formation Can charge about pcs batteries one day The current / voltage /time of charge /discharge the temperature of cooling water the internal temperature of the battery: controlled by thermometer they are all in SPC semi-manufactured battery cooling water automated operation 11 / 12

Packing Can packing about 30000 pcs batteries one day Open circuit voltage Conductivity Exterior

12 Packing Can packing about pcs batteries one day Open circuit voltage Conductivity Exterior they are all in SPC Batteries Tray Carton Foam board Operated by the well-trained workers 12 / 12

Andrew Lamb Magefekt. Batteries

Andrew Lamb Magefekt. Batteries Andrew Lamb Magefekt Batteries Batteries Notes Where the fuel goes Energy density batteries What is a battery A Battery is a reversible chemical process that requires the movement of Electrons to reduce