MAGYS RANGE ROBUST & POWERFUL. Synergic Industrial MIG/MAG machines

Transcription

1 MAGYS RANGE Synergic Industrial MIG/MAG machines ROBUST & POWERFUL

2 Cutting-edge traditional technology MIG-MAG industrial machines, robust and effective INVERTER Traditional TRADITIONAL Synergic Synergic regulating reduces to only one parameter to drive, namely the welding voltage. Wire speed can be automatically adjusted according to material and wire diameter. Strong reliability and good duty factor Made for intense industrial application. TRADITIONAL Voltage setting machine with easy to use commutator. Basic power setting. Manual adjustment of the wire speed. Traditional Synergic Made to meet the most demanding of welders expectations Weld settings can be defined easily and precisely. Total synergy. The on-board electronics make the machine 70% lighter than other traditional machines. The superior arc properties increase productivity and welding quality. EN 1090 Traditional Synergic Inverter Issues Dn many areas traditional MIG/MAG are essential. This mature technology has a reliable reputation and strong resistance in challenging environments. In return they are easy use but difficult to finely adjust. Potentially risking wasting time trying to make fine-adjustments. An operator trained to new model can lose his bearings on this one. Basically these products seem to be accessible to the welder. However this trial and error wastes productivity. Needs Companies are looking for reliable products that will stand the test of time and heavy use. Most of these traditional machines have not developed so much for the last 10 years compared to inverters. Technology delivery makes productivity gain. GYS solution: GYS has differenciated its MAGYS range with high quality synergic products. Mechanical parts are well protected with a strong casing. It allows to work in harsh environments. The power part design is adapted to intense operating with a strong duty factor. The setting is quick with synergistic supports. One of the most important points with these machines is the dynamic arc which is outstanding. It provides the operator with a quality finish. STRONG POWERFUL SMART SMARTMIG TRIMIG PROMIG MAGYS EN 1090 EN 1090

3 Diversed Scopes Improving productivity is vital for a business to remain competitive. MAGYS has a strong blend of welding quality, quick settings, reliability and a low maintenance cost. Farm scope The world of farm productivity and repair have a lot of opportunities for MAGYS. Steel frame maintenance and manufacturing, ploughshares reloading. Flexibility, power and strength are required to maintain a large range of operating equipment. Boiler making The finished welding quality and reproducibility are important into this field. Setting the machine according to material and thickness is quite interesting while rotating trigger patterns. For example making score during preparation. allows to adapt welding features according to applications (entry, rising welding,...). The strong steel frame of these machines are the best answer to strict requirements.. The MAGYS effective Synergy is possible thanks to FSC. The goal is to insure the best welding settings. 4 trigger patterns accessible thanks to panel control. Trucks A flexible machine quick to set up is required by the range of cistern, containers and platens used in the transport field. In order to assist any operation without loss of power the machines size favorize remote reels. The Steel / Inox / Alu synergics answer to diversified applications. Quarry public works Important item maintenance is required because of rock and land moving work. Maintenance cost of bulldozers, chargers and excavators are quite important. That is why products lifetime needs to be extended. Bucket teeth, skips and frameworks can be fixed by MAGYS on any operational sites. With FDR, high up repair gets maximum welding performance thanks to opti propulsion even with a beam up to 10m and aluminium wire. It is possible to remove a bucket teeth and weld a new back with one machine only thanks to MAGYS 00 Gouging mode.

4 High-Tech front panelpure synergy. MADE IN FRANCE 1 V -1 OPTIMAL SYNERGIC A press 3s SYN TEST MANUAL mm m/min 2T 4T SPOT DELAY 1 m/min MANUAL SYNERGIC A SYNERGIC HEAVY DUTY CYCLE SYNERGIC ø WIRE 0, 0,1 SPOT DELAY s ,8 Fe (CO2) TYPE 1,0 Fe/CrNi (Ar+CO2) 1,2 Alu (Ar) MANUAL AU TO FSC (FRONT SYNERGIC CONTROL) Automatic & eletronic setting system offers pure synergy. Over 1000 pre-programmed parameters for best welding results. Never been so easy. Just select material & wire diameter. Best welding parameters are immediatly applied. Wire reeling is automatically adapted to the selected voltage Digital display of Welding voltage Digital display of Welding power Working system: 2T, 4T : It keeps figuring out in which measurement the torch s trigger is impacting stop & priming procedure. SPOT : Capping feature (tacking with ajustable welding spot) DELAY : Tacking wiht intermittent welding mode for an optimised operating procedure : It provides weldable guide thickness according to selected modes without gas & wire consuming. synergic mode only : Easy to set the wire speed settings on the display 2 (manual mode) FSC (Front Synergic Control) : Material choice/ wire diameter and manual mode Potentiometer to set up wire speed into Synergic or manual mode. Option to choose setting on the generator or reel Potentiomètre de réglage SPOT / DELAY Setting potentiometer of DAC (arc dynamic or «self») Setting switch of the voltage approch Setting switch of end voltage (V)

5 Realise the benefits of advanced technology in welding DAC DYNAMIC ARC CONTROL This makes it easy to choose the best arc in order to improve welding characteristics Setting up the right induction (self) thanks to the potentiameter provides fine-adjustements for : Rising Vvrtical welding (P.F / P.G) Great arc stability on low intensity Very low amount of projections Best penetration according to thicknes and work category / work piece. Soft welding Strong welding 4 DRIVE ROLLERS FDR Reel Motorisation unit 70W, which is powerful, strong and precise, provides best performance The 4 motorized rollers provide : Perfect wire speed, with over 10m length torches (for WS-4L) Perfect wire line-up which reduces motor strain. A precise set up of the wire pressure which reduces its distortion and optimises propulsion. SOFT QUICK START SQS SQS Arc striking device warns any wire bonding on the item and the edge of torch contact tube while insuring a precise arc striking. SOFT QUICK START

6 Integrated functions which are necessary for perfect welding GOUGING FUNCTION Because of Gouging it is possible to excavate a groove in order to take off a weld or to fix welding mistakes. MAGYS 00 GR / 00 WS function is carried out with Arc-Air thermal process. It aims to remove the metal in a local way, on a kerf length, while making a molten pool with eletric arc. Molten metal is ejected thanks to jet of compressed air. 3 SET PARAMETERS Manufacturing settings provide the best answers to the majority of specific cases. However it is possible for companies which have entitled machine setter to act directly on electronic circuit in order to modify the following parameters: CREEP SPEED Setting of creep speed provides a soft approach in order to avoid any projections at the first short-circuits. 100% BURN BACK The electric control provides perfect wire cutting at the welding end for all conditions and material type. This in order the wire should not stay into the bath or sticks on the contact tube. POST GAS For any antioxidant protection into the welding the gas keeps spreading after the welding stops. Time setting of gas postdebit must be settled according to kind of metal and welding temperature.

7 6 reasons to choose MAGYS 4 models, large possibilities LONG OPERATING LIFE Strong steel sheet crankcase with large reinforcements into angles and metal building reel - best for extreme working conditions. SYNERGIC MODE Controlled by a microchip, best wire speed can be defined automatically. Avoid any inconveniant settings and optimize welding parameters.. EASY HANDLING Thanks to the big fixed wheels it has a low gravity which ensures good stability. With 4 handling rings slinging is secured and easy. Reference Compact Welding range A Weldable thickness 0.8 to 12 mm Connection cable size to 10 m Compatible wire feeders WS-4R or WS-4L Voltage 400 V / 3 ~ Compatible wire feeders WS-4R or WS-4L Connection cable size to 10 m Welding range 4-40 A Weldable thickness 0.8 to 2 mm Compatible wire feeders WS-4L or WS-4L Connection cable size 1.6 to 30 m EASE OF MAINTENANCE Clear layout provides strong maintenance by isolating electronic components from dust and an easy access to different modules of the machine. air cooling 4 drive rollers air cooling 4 drive rollers trolley option air cooling 4 drive rollers gouging mode trolley option liquid cooling 4 drive rollers gouging mode trolley option EASE OF USE Large tilted control panel facilitates operator s ownership Digital display of voltage and power is clear and visible even at several meters. DISTINCT REELS For greater flexibility, each MAGYS (except 400-4) conforms with 2 distinct reels: - WS-4R or 4L which is powerful (70W) and the best for industry. - WS-4L: compact, can evolve in any narrow place. MAGYS MAGYS 400 GR MAGYS 00 GR MAGYS 00 WS

8 Features Air Inter connection cables Water m 10 m m 10 m 1.6 m m 10 m 1 m 20 m 30 m mm 2 70 mm 2 9 mm Gouging clamp adaptator m Steel Stainless steel Aluminium A - 4 m 0 mm I max Cable and clamps 600 A - 4 m 70 mm Torches X % (40 C) - ArCo2 Air 30 A 290 A (60 %) L Polarity reversal cable 1.3 m Ref. 3 m m Water 00 A 380 A (100 %) 4 m Air 30 A 290 A (60 %) 3 m m Water 00 A 380 A (100 %) 4 m MAGYS Generator GR 00 GR 00 WS Primary Three phase power 400 V / 3 ~ Mains frequency 0 / 60 Hz Circuit-breaker fuse 20 A 2 A Secondary No load voltage 17 à 43 V 17 à 1 V Welding current 40 à 30 A 40 à 40 A Duty cycle at 40 C (10 min) 100 % 260 A 320 A 60 % 320 A 410 A 0 % 30 A 40 A Switch levels 2 x 10 3 x 10 Cooling tank -. L Support gas bottle 10 m 3 (0 L) Protection rating IP 23 Insulation class H Standards EN DImensional specifications Dimensions (L x l x h) 98 x 0 x 10 cm 98 x 0 x 10 cm Net weight 130 kg 160 kg Ref Feeder WS-4R WS-4L WS-4L Technical specifications - Steel Stainless steel Aluminium Cored wire Roller Ø 0.6 / 0.8 Ø 0.8 / 1.0 Ø 1.0 / 1.2 Ø 1.2 / 1.6 Ø 0.8 / 1.0 Ø 1.0 / 1.2 Ø 1.2 / 1.6 Ø 0.9 / 1.2 Ø 1.6 / (x2) (x2) (x2) (x2) (x2) (x2) (x2) (x2) (x4) Gouging clamps 1000 A Trolley WS-4R WS-4L MAGYS 00 GR MAGYS 00 WS Feeder WS-4R WS-4L WS-4L Cooling type air water air + water Dimensions (L x l x h) cm 6 x 2 x 9 49 x 23 x 32 Net weight 17 kg 1 kg Double platinum 4 rollers - Ø 37 mm Motor power 7 W 0 W Usable wires 0.6 to 1.6 mm (2.4 mm cored wire) Coil of wire Ø 200 mm ( kg) Ø 200 mm Ø 300 mm (1 kg) ( kg) Ref