Pasteurizer Solutions. Automation Control Solutions for Pasteurization

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1 Pasteurizer Solutions Automation Control Solutions for Pasteurization

2 Rockwell Automation Solution Rockwell Automation Solution The Rockwell Automation emphasis of COLLABORATING WITH YOU, allows Machine and Equipment Builders to effectively compete in this global market place by differentiating itself. Machine and Equipment Builders need to define value beyond the cost of machines and maximize company s performance. Whether measured from a business, commercial or technical perspective, Rockwell Automation can help improve Machine and Equipment Builders performance with services and solutions to lower the Total Cost of DESIGN, DEVELOP and DELIVER SM machines and meet customers requirements. Design Maximize design productivity, reducing design labor time and cost and also creating consistent, modularized designs help improve manufacturing efficiency to meet delivery needs. Scalable Control Solutions Process Objects Libraries Functional Safety Standards Compliance Develop Faster Time to Market to meet customer delivery commitments is important to be competitive in today s economy. Engineering Workstation Modular Programming EtherNet/IP Network On Machine Solutions Hardware Integration Scalable Data Collection and Decision Support Tools Deliver Delivery lead time is often a considerable factor important for Machine and Equipment Builders to help communicate effectively to the extent to which machines can be delivered in a shorter time period. Information Enabled Solutions Remote Monitoring Network and Security Services Global Service and Support Design Productivity Extensible Engineering Scalability Time to Market Supply Chain Efficiency Flexible Equipment Models Commissioning Global Service & Support DESIGN DEVELOP DELIVER Global Standards Risk Assessment Design for Sustainability Simplified Integration Design Optimization Reliability & Quality Machine Performance

3 Core Process Control Solution Typical Architecture for High Temperature Short Time (HTST) or Ultra High Temperature (UHT) Pasteurizer Skid Pasteurizers are being used increasingly in food & beverage production worldwide. The ability to offer right sized efficient equipment is essential to remain competitive. Rockwell Automation solutions can give Machine and Equipment Builders a competitive advantage by optimizing energy usage, maximizing throughput and reducing waste. Our scalable solutions using standardized objects can deliver a competitive advantage and reduce time to market to food & beverage equipment builders. PanelView Plus Human Machine Interface CompactLogix L3 Controller Supervisory Connection Stratix Switch E/IP Raw Supply ArmorPOINT I/O LC ArmorPOINT I/O Hot Water Supply Chilled Water Supply LSH TIC Hart Hart TIC Supply Tank I LSL PIC SC Supply Pump FT PT FIQ Heater Hot Water Return TT PIC SC Booster Pump PT Chiller Chiller Water Return TT AB or E+H Temp Sensor Product to Form & Fill Plate or Tube Heat Exchanger PowerFlex Drive Pressure/Flow Meter PowerFlex Drive Benefits of Integrated Architecture Scalable solution EtherNet/IP e.g. premier integration that allows savings On commissioning costs Real-time information Pre validated process library Seamless integration with analytical instruments Network Controller Variable Frequency Drive Instrumentation I/O EtherNet/IP HART and Profibus where applicable for instrumentation CompactLogix L1 / L2 / L3 PowerFlex 525 Allen-Bradley 4-20mA Temperature Sensors, E+H (Endress + Hauser) EtherNet/IP and flow instrumentation Point / Compact / ArmorPOINT I/O. All options can be used

4 Core Process Control Solution Typical Architecture for High Temperature Short Time (HTST) or Ultra High Temperature (UHT) Pasteurizer Skid Rockwell Automation Core Solution Offering Rockwell Automation delivers the tools and expertise to help OEMs build equipment control solutions that are more scalable, highly reusable, and plug-and-play enabled. System Architecture Integrated Architecture provides scalable solutions to meet specific requirements through a wide range of controllers, I/O, HMI, and power control devices EtherNet/IP network offers scalable, high bandwidth, fast and future ready control network architecture, compatible with the enterprise s IT network Incorporates enabling technologies including cloud, mobile and personal devices Simplifies remote monitoring and support utilizing unmodified Ethernet Developed based on design-for-security philosophy to facilitate physical and logical access control, IP preservation and protection against external threats Provides integration to process control networks including seamless EtherNet/IP, HART, FOUNDATION Fieldbus, and Profibus-PA Power Integration Premier integration of power control devices, such as variable frequency drives and motor control centers, saves time and energy Provides real-time diagnostics for asset management Programming Software Engineering and Configuration Software Integrated design and configuration environment shorten debugging time and minimize human errors Faster software development cycle Reduced equipment cost Drives consistent specifications Helps preserve OEM s Intellectual Property Modular programming Easier to expand the program with the copy function Smoother and more consistent data flow (Unit EM CM) Easy for recipe management Programming standardization Reusable code S88 Compliant Running States Management Compliance to standards for batch control and definition of the physical model Design running states flow to ensure equipment can work safely. Specially designed for pasteurizer/uht/htst Logix Batch & Sequence Manager delivers cost-effective recipe management for a single unit ideal for clean-inplace and steam-in-place Information Management Easily integrates to MES and ERP systems for real-time information and better decision making Population of Historian and audit data, supporting cgmp and compliance in regulated industries Immediate diagnostic information enables quick troubleshooting and intervention Drives continuous improvement using trends, dashboards and reports Process Libraries PIDE Autotune function on Human Machine Interface Standard faceplates for common devices such as pump, valve, PID, instruments, switches Quickly assemble applications utilizing Add-On Instructions, Global Objects and Faceplates Reduce engineering time with pre-defined objects for common functions Rapidly develop information-rich operator displays Simply configure a device from I/O to operator interface Advanced Process Control Instructions Coordinated control function block can be utilized in processes where several control variables can be manipulated to control one process variable Internal Model Control (IMC) helps regulate temperature control to prevent overheating Reduce temperature variation Minimize energy usage

5 Typical Architecture for Small Controller Solution PanelView Component Human Machine Interface Connected Components Workbench Software High Performance Networks and Standardized Communication Protocols Use open communication standards and leverage on ethernet as it s backbone to make real-time information available. Micro850 Controller Modular Devices Availability of plug-in modules, expandable I/O, flexible safety functions. Modular AC drive designs and an array of Human Machine Interface panel sizes. RTD Sensor Pressure Sensor PowerFlex Drive Instrumentation Defined objects and standardized connectivity providing for instrumentation management, instrumentation calibration, the ability to get information from the instrumentation to display the key KPIs. Cost Effective Solution Rockwell Automation offers scalable options for your discrete control applications. Machine specific sample code, pre-configured drive parameters, sample Human Machine Interface screens make development and commissioning easier with online software acquisition, multiple site installations and application IP protection. Rockwell Automation solution provides faster time to market and lower total cost of ownership. Touch Probe Function Able to capture accurate registration position at high speeds with built-in hardware. PID Process Loop Able to help control physical properties such as Temperature, Pressure, Liquid level & Flow rate. Recipe Management Up to 10 recipe sets each containing up to 128 variables per recipe to support manufacturing needs.

6 Supporting Your Business Every Step of the Way At every stage in the life cycle of your machines, Rockwell Automation is your collaborator. From design to build to operation and maintenance, you can count on the continuum of Rockwell Automation resources. By taking advantage of our products and services, you can lower your total cost to design, develop, and deliver, while improving your time to market. You will be better equipped to react quickly to change, increasing profits and attracting new customers with high-performance, innovative machines. Whether providing you with single components, entire systems or specialized consultation or trying to achieve sustainable production initiatives, our goal is to offer solutions on a personalized level. For More Information: Call a Rockwell Automation sales office or an authorized distributor today or visit us online at Urumqi Lanzhou Shijiazhuang Dalian Tianjin Seoul Taiyuan Qingdao Hwasung Daegu Ludhiana Zhengzhou Gwangju Busan Chandigarh Jinan New Delhi Sahibabad Chengdu Xi an Nanjing Wuxi Shanghai Hefei New Delhi Noida Chongqing Wuhan Changsha Hangzhou Jaipur Gurgaon NingBo Kunming Guiyang Guangzhou Xiamen Ahmedabad Nanning Taipei Shenzhen Kolkata Kaohsiung Vadodara Hong Kong Mumbai Secundrabad, Pune Hyderabad Bangalore Coimbatore Chennai Bangkok Baotou Beijing Ho Chi Minh Tangshan Manila Harbin Changchun Shenyang Anshan Tokyo Nagoya Osaka Rockwell Automation Offices in Asia Pacific 6 Manufacturing Centers 2 Research and Development Centers 2 Software Development Centers 7 System Engineering Centers 5 OEM Application Development Centers 6 Competency Centers Penang Kuala Lumpur Singapore Contact our local Rockwell Automation office near you Country Headquarters Jakarta Australia Melbourne 841 Mountain Highway PO Box 679, Bayswater Victoria 3153 Australia China Hongye Building 1801 Hongmei Road Shanghai , China Hong Kong Unit , Level 14 Core F, Cyberport Cyberport Road Hong Kong India New Delhi Noida A-66, Sector-64, Noida (U.P) India Japan Tokyo Shinkawa Sanko Building , Shinkawa Chuo-ku Tokyo Japan New Zealand Auckland 2B Pacific Rise Mt. Wellington 1060 Auckland, New Zealand Singapore Southeast Asia Headquarters No. 2 Corporation Road #04-05/06 Corporation Place Singapore Customer Briefing & Competency Center No. 2 Corporation Road #06-01/02 Corporation Place (Lobby D/E) Singapore South Korea Seoul 16th & 17th FL, Golden Tower Samsung-dong Gangnam-gu, Seoul Republic of Korea Taiwan Taipei 14F, No. 120, Jianguo North Road, Sec. 2 Taipei 104 Taiwan Perth Adelaide Melbourne Sydney Brisbane Auckland Hamilton New Plymouth Christchurch Publication OEM-BR055A-EN-P Copyright 2014 Rockwell Automation, Inc. All Rights Reserved.