Gleitlagertechnik. GeDe Kugellager-Vertriebs-GmbH KUGELLAGER

Transcription

1 Gleitlagertechnik KUGELLAGER GeDe Kugellager-Vertriebs-GmbH Ernst-Stenner-Straße 7 56 Hemer Tel. +49 () Fax +49 () info@gedehemer.com

2 Composite Self-lubricating Bearings : Steel bronze powder with PTFE/Pb dry bearings P3, P35-4 CSB-LA1: Aluminum alloy bronze powder with PTFE/fibre dry bearings Without lead P4, P43-46 P5, P47- DH: Steel bronze powder with PTFE/fibre dry bearings HP: Steel bronze powder with PTFE/fibre dry bearings Without lead P6 P7 : Bronze backed with bronze powder PTFE/Pb dry bearings P, P51-54 P9, P-57 P1, P5-61 : Steel bronze powder with POM marginal bearings : Steel bronze powder with PVDF marginal bearings CSB-: Steel bronze powder with PEEK/PTFE marginal bearings CSB-/3: layer dry bearings CSB-FR/3S: Metal mesh with PTFE layer CSB-FD: Bronze powder with PTFE tape CSB-TEX: Steel with PTFE fibre fabric P11, P6-66 P, P67-69 P13, P7-7 P P P P Metallic Self-lubricating Bearings CSB6: Cast bronze with graphite oilless bearings CSB6: Solid bronze turned bearings CSB: Cast iron with graphite oilless bearings P-, P73-P7 P19 P, P79-1

3 CSB: Hard steel with special treatment slide bearings (FB9): Bronze wrapped bearings CSB-9G(FB9G): Bronze with graphite wrapped bearings (FT9): Bronze wrapped bearings with through holes CSBS: Metal backed with bronze alloy graphite oilless bearings CSBBM: Metal backed with bronze graphite oilless bearings CSB-(JF-): Steel with bronze powder bimetal bearings CSB4: Steel with bronze high precision bearings CSB-SNF: Powder sintered bearings P1 P, P3-6 P3 P4, P7-9 P, P91-96 P6-7, 97- P, P11- P9, P- P3 The others JOCU: Oilless unit parts The other new materials P31, P-19 P31 Plastic Compound Bearings CSB-EP: Plastic compound bearings P3-34, P111-1

4 COMPOSITE SELF-LUBRICATING BEARINGS Steel bronze powder with PTFE/Pb dry bearings Dimensions of Standard Products See P35~4 Structure 1. PTFE/Pb mixture.1~.3mm, provides an excellent initial transfer film, which effectively coats the mating surface of the bearing assembly, forming an oxide type solid lubricant film.. Sintered bronze powder.-.35mm, provides Max. thermal conductivity away from the bearing surface, also serves as a reservoir for the PTFE-lead mixture. Features Suitable for dry running, low coefficient of friction, lower wear, good sliding characteristics, forming a transfer film can protect the mating metal surface, suitable for rotary and oscillating movement. High chemical resistance, low absorption of water and swelling. Also performs well with lubrication. Tech. Data Max. Load Max. PV dry running Temp. limit Static Very low speed Rotating oscillating Short-term operation Continuous operation Typical Application 3. Low-carbon steel, gives exceptionally high load carrying capacity, excellent heat dissipation. 4. Copper/Tin plating.mm, provides good corrosion resistance. Friction coefficient Dry running Max. speed Hydrodynamic operation Thermal conductivity Coefficient of thermal expansion.3~. m/s >m/s Can meet the demanding criteria for long life and troublefree performance with or without lubrication. Automotive: tractors, combines, crop sprayers, earthmovers, graders and other construction, auto machines, specific uses in power steering cylinders, steering gear thrust washers, disc brakes, calipers and pistons, shock absorbers, governor linkage, windshield wiper motor, tilt gear assemblies... Business machines: photocopy machines, typewriters, mail sorters, postage meter systems, computer terminal printers and peripheral equipment, automatic printing devices, mail processing machinery... Hydraulics and valves: pumps including gear, rotary, water, axial piston, and other types, ball, butterfly, poppet steam, and other valves and valve trunnions... Home appliances: tape recorders, refrigerators, air conditioners, cleaners, polishers, sewing machines, ovens, dishwashers, clothes washing machines... And materials handling, marine engine, packaging, textile equipment, tools... 3

5 Steel bronze powder with PTFE dry bearings Dimensions of Standard Products See P43~46 Structure 1.PTFE fibres mixture.1~.3mm,lead-free provides an excellent initial transfer film, which effectively coats the mating surface of the bearing assembly, forming an oxide type solid lubricant film..sintered bronze powder.-.35mm, provides max. thermal conductivity away from the bearing surface, also serves as a reservoir for the PTFE mixture. Without Pb Features The features same as but without lead, Suitable for dry running, low coefficient of friction, lower wear, good sliding characteristics, forming a transfer film can protect the mating metal surface, suitable for rotary and oscillating movement. High chemical resistance, lower absorption of water and swelling. Also performs well with lubrication. 3.Steel backing, provides high load carrying capacity, excellent heat dissipation. 4.Copper/Tin plating.mm, provides good corrosion resistance. Tech. Data Max. Load Max. PV dry running Temp. limit Static Very low speed Rotating oscillating Short-term operation Continuous operation Friction coefficient Dry running Max. speed Hydrodynamic operation Thermal conductivity Coefficient of thermal expansion.3~. m/s >m/s Typical Application The have same application as the normal CSB- 1 type bearings, but much more for automotive industry, food industry, medicine machines, drink machines and so on which not allowed use the lead and difficulty forming the oil film or need dry lubrication parts. 4

6 COMPOSITE SELF-LUBRICATING BEARINGS CSB-LA1 Aluminum alloy bronze powder with PTFE/fibre Dimensions of Standard Products See P47~ Structure 1. PTFE/fibre mixture.1~.3mm, provides an excellent initial transfer film, which effectively coats the mating surface of the bearing assembly, forming an oxide type solid lubricant film.. Sintered bronze powder.-.35mm, provides Max. thermal conductivity away from the bearing surface, also serves as a reservoir for the PTFE layer mixture. Features Without Pb This material structure enables the final goods have more light and easy installation. Suitable for dry running, low coefficient of friction, lower wear, good sliding characteristics, forming a transfer film can protect the mating metal surface, suitable for rotary, directing and oscillating movement. 3. Aluminum alloy, gives good load carrying capacity, excellent heat dissipation. Tech. Data Max. Load Static Very low speed Rotating oscillating N/mm N/mm N/mm Friction coefficient Dry running Max. speed Hydrodynamic operation.3~. m/s >m/s Max. PV dry running Short-term operation Continuous operation.n/mm *m/s 1.N/mm *m/s Thermal conductivity Coefficient of thermal expansion -1 1W(m*K) *1 *K Temp. limit -195 ~+ Typical Application CSB-LA1 have much lower weight can be applied in OA machineries, fitness equipments, bicycle, food industry machines, packaging machineries etc. 5

7 DH Steel bronze powder with PTFE/fibre dry bearings Dimensions of Standard Products See Structure 1. PTFE/fibre mixture.1~.3mm, provides an excellent initial transfer film, which effectively coats the mating surface of the bearing assembly, forming an oxide type solid lubricant film.. Sintered bronze powder.-.35mm, provides Max. thermal conductivity away from the bearing surface, also serves as a reservoir for the PTFE mixture. Without Pb Features Suitable for dry running, low coefficient of friction, lower wear, good sliding characteristics, forming a transfer film can protect the mating metal surface, suitable for rotary and oscillating movement. 3. Low-carbon steel, gives exceptionally high load carrying capacity, excellent heat dissipation. 4. Copper/Tin plating.mm, provides good corrosion resistance. Tech. Data Max. Load Max. PV dry running Temp. limit Static Very low speed Rotating oscillating Short-term operation Continuous operation Typical Application The material have same application like normal material, but typical application for automotive industry like door hinges, trunk hinges, bonnet hinges, dampers, seats etc. Friction coefficient Dry running Max. speed Hydrodynamic operation Thermal conductivity Coefficient of thermal expansion.5~. m/s >m/s 6

8 COMPOSITE SELF-LUBRICATING BEARINGS HP Steel bronze powder with PTFE/fibre dry bearings Dimensions of Standard Products See Structure 1. PTFE/fibre mixture.1~.3mm, provides an excellent initial transfer film, which effectively coats the mating surface of the bearing assembly, forming an oxide type solid lubricant film.. Sintered bronze powder.-.35mm,provides Max. thermal conductivity away from the bearing surface, also serves as a reservoir for the PTFE layer mixture. 3. Low-carbon steel, gives exceptionally high load carrying capacity, excellent heat Features dissipation. 4. Copper/Tin plating.mm, provides good corrosion resistance. Tech. Data Max. Load Max. PV dry running PV hydrodynamic Static Very low speed Rotating oscillating Short-term operation Continuous operation N/mm N/mm 6N/mm 3.6N/mm *m/s 1.N/mm *m/s 6N/mm *m/s Temp. limit Friction coefficient Dry running Max. speed Hydrodynamic operation Thermal conductivity Coefficient of thermal expansion -195 ~+.3~. m/s >5m/s -1 4W(m*K) *1 *K Typical Application This new material can work for high PV value application Bearing ID with oil lubrication, and also well performance under dry lubrication. The typical application like gear pump, vane pump, shock absorber, gear motor, axial and radial piston pumps etc. The inner side of bushes can design oil groove or holes for performance oil lubricating (detail please refer CSB oil groove notice). Groove or Hole Location LOAD Split location Radius.-.4mm Bearing ID.-.mm 7

9 Bronze backed with bronze powder PTFE/Pb dry bearings Dimensions of Standard Products See P51~54 Structure 1.PTFE/Pb mixture.1~.3mm, provides an excellent initial transfer film, which effectively coats the mating surface of the bearing assembly, forming an oxide type solid lubricant film..sintered bronze powder.-.35mm, provides max. thermal conductivity away from the bearing surface, also serves as a reservoir for the PTFE-lead mixture. 3.Bronze backing, gives exceptionally high load carrying capacity, excellent heat dissipation. Have very good corrosion resistance. Features Suitable for dry running, low coefficient of friction, lower wear, good sliding characteristics, forming a transfer film can protect the mating metal surface, suitable for rotary and oscillating movement. Very high chemical resistance, low absorption of water and swelling. Also performs well with lubrication. Bronze backing provides improved corrosion resistance compared with. Tech. Data Max. Load Max. PV dry running Temp. limit Static Very low speed Rotating oscillating Short-term operation Continuous operation Friction coefficient.3~. Dry running m/s Max. speed Hydrodynamic operation >m/s Thermal conductivity Coefficient of thermal expansion Typical Application Can meet the demanding criteria for long life and troublefree performance with or without lubricant, of high safety factor even... Same as the BUSHING, But especially for high chemical resistance request. Steel metallurgy industry such as bushes for roller grooves of successive casting machines, cement grouting pumps and screw conveyers for cement, it can also be composed in steel housing or fabricated into flanged bushes which can move both in radial and in axial directions. The bearings are particularly appropriate for high temperature environment where no oil is efficient and the machine must be under successive long period working condition.

10 COMPOSITE SELF-LUBRICATING BEARINGS Stainless steel bronze powder with PTFE dry bearings Dimensions of Standard Products See P~57 Structure 1.PTFE polymer fibres mixture.1~.3mm, leadfree provides an excellent initial transfer film, which effectively coats the mating surface of the bearing assembly, forming an oxide type solid lubricant film..sintered bronze powder.-.35mm, provides max. thermal conductivity away from the bearing surface, also serves as a reservoir for the PTFE mixture. Without Pb Features Suitable for dry running, low coefficient of friction, lower wear, good sliding characteristics, forming a transfer film can protect the mating metal surface, suitable for rotary and oscillating movement. Very high chemical resistance, low absorption of water and swelling. Also performs well with lubrication. Stainless steel backing provides improved corrosion resistance compared with /11. 3.Stainless steel backing, provides high load carrying capacity, very high level of resistance in corrosive environments. Tech. Data Max. Load Max. PV dry running Static Very low speed Rotating oscillating Short-term operation Continuous operation PV max. hydrodynamic Typical Application The high level of resistance in corrosion environment provides good application for chemical industry like chemical valve, chemical pump, flow meter, food industry, medicine industry, seawater/water lubrication parts etc. Temp. limit Dry running Max. speed Hydrodynamic operation Thermal conductivity Coefficient of thermal expansion Friction coefficient Dry Hydrodynamic m/s >m/s.~..~. 9

11 Steel bronze powder with PTFE/fibre dry bearings Dimensions of Standard Products See P5~61 Structure 1.PTFE polymer fibres mixture.1~.3mm,leadfree provides an excellent initial transfer film, which effectively coats the mating surface of the bearing assembly, forming an oxide type solid lubricant film..sintered bronze powder.-.35mm, provides max. thermal conductivity away from the bearing surface, also serves as a reservoir for the PTFE mixture. 3.Steel backing, provides high load carrying capacity, excellent heat dissipation. Without Pb Features Suitable for dry running, low coefficient of friction, lower wear, good sliding characteristics, forming a transfer film can protect the mating metal surface, suitable for rotary and oscillating movement. High chemical resistance, low absorption of water and swelling. The improved the friction and much good wear resistance over the common under lubricated operation. 4.Copper/Tin plating.mm, provides good corrosion resistance. Tech. Data Max. Load Static Very low speed Rotating oscillating Temp. limit Dry running Max. speed Hydrodynamic operation m/s >m/s Max. PV dry running Short-term operation Continuous operation PV max. hydrodynamic Thermal conductivity Coefficient of thermal expansion Friction coefficient Dry.~. Hydrodynamic.~. Typical Application Developed for high duty, oil lubricated, hydraulic applications... Automotive suspension struts, shock absorbers guide bushing, hydraulic cylinders, gear pumps and motors and axial and radial piston pumps and motors. is designed for use mainly under lubricated lubrications and shows excellent wear resistance, low static and dynamic friction coefficient. 1

12 COMPOSITE SELF-LUBRICATING BEARINGS Steel bronze powder with POM marginal bearings Dimensions of Standard Products See P6~66 Structure 1.POM.3~.mm, has high wear resistance and low friction even only minute quantities of lubricant are supplied, this bearing surface carries a pattern of circular indents which should be filled with grease on assembly of the bearing..sintered bronze powder.-.35mm, provides max. thermal conductivity away from the bearing surface, also serves as a reservoir for the resin mixture. Features Suitable for rotary and oscillating movement, lower maintenance requirements due to the long re-lubrication intervals, lower wear, lower susceptibility to edge loading, no absorption of water and therefore no swelling, good damping behaviours, good resistance to shock loads. 3.Low-carbon steel, gives exceptionally high load carrying capacity, excellent heat dissipation. 4.Copper plating.mm, good corrosion resistance. Lubrication pocket Tech. Data Max. Load Max. PV Static Very low speed Rotating oscillating Coefficient of thermal expansion Initial pre-lubrication at assembly required... Temp. limit Max. speed Thermal conductivity Friction coefficient Pre-lubricated Oiling Grease continuous m/s >m/s Typical Application Recommended for applications involving intermittent operation or boundary lubrication... Automotive: suspension joints, kingpin assemblies and stub axles of tucks, automobile driving joint hinges, steering and other linkages, articulation joints, rear chassis hinges, fair leader rollers... Machine tool building industry: spindles in drill, grinding, and milling machines, ram guide plates in multiram presses... Agricultural equipment: gearbox, clutch, bale trips and wheel caster swivels for bale accumulators, front axle pivot bearings, steering idler box bearings and kingpin bearings for harvesters... Be especially well-suited for applications where lubricant can not be supplied continuously or repeatedly. 11

13 Steel bronze powder with PVDF marginal bearings Dimensions of Standard Products See P67~69 Structure 1.PVDF/PTFE.3~.mm, has high wear resistance and low friction even only minute quantities of lubricant are supplied, this bearing surface carries a pattern of circular indents which should be filled with grease on assembly of the bearing..sintered bronze powder.-.35mm, provides max. thermal conductivity away from the bearing surface, also serves as a reservoir for the resin mixture. 3.Low-carbon steel, gives exceptionally high load carrying capacity, excellent heat dissipation. Features The special resin supply with excellent wear resistance and very lower friction, can be keep good work condition even no oil giving. This material can be produce as CSB- with the oil pocket for oil/grease containing. To get much high tolerance of the ID, the resin surface can be machine again after the bushes fitting. The applications including metallurgy machines, ming machines, irrigation work, automotive industries, agriculture machines. Tech. Data 4.Copper plating.mm, good corrosion resistance. Lubrication pocket Max. Load Static Very low speed Rotating oscillating Temp. limit Pre-lubricated Max. speed Oiling Grease continuous m/s >3m/s Max. PV Thermal conductivity Coefficient of thermal expansion Initial pre-lubrication at assembly required... Friction coefficient.3~. Typical Application Recommended for applications involving intermittent operation or boundary lubrication... Automotive: suspension joints, kingpin assemblies and stub axles of tucks, automobile driving joint hinges, steering and other linkages, articulation joints, rear chassis hinges, fair leader rollers... Machine tool building industry: spindles in drill, grinding, and milling machines, ram guide plates in multiram presses... Agricultural equipment: gearbox, clutch, bale trips and wheel caster swivels for bale accumulators, front axle pivot bearings, steering idler box bearings and kingpin bearings for harvesters... Be especially well-suited for applications where lubricant can not be supplied continuously or repeatedly.

14 COMPOSITE SELF-LUBRICATING BEARINGS CSB- Steel bronze powder with PEEK/PTFE marginal bearings Dimensions of Standard Products See P7~7 Structure 1.PEEK+PTFE.3~.mm, gives high wear resistance and low friction even only minute quantities of lubricant are supplied. This bearing surface carries a pattern of circular indents which should be filled with grease on assembly of the bearing..bronze layer.~.35mm, provides max. thermal conductivity away from the bearing surface, also serves as a reservoir for the PTFE/PEEK mixture. Features 3.Steel backing, provides mechanical strength and high load carrying capacity. 4.Copper/Tin plating.mm, provides good corrosion resistance. Tech. Data Max. Load Max. PV Temp. limit Static Very low speed Rotating oscillating Short-term operation Continuous operation Friction coefficient.3~. Pre-lubricated m/s Max. speed Oiling Grease continuous >m/s Thermal conductivity Coefficient of thermal expansion 13

15 CSB-/3 layer dry bearings Structure CSB- consists of a steel shell, laminated with compounded PTFE tape. This material structure enables the final goods have more light. It is widely used like automotive door hinges, trunk hinges, engines cover hinges, bicycle pedal and office machines etc which need dry lubrications. CSB-3 is same as CSB-, but with stainless steel backing which provides good corrosion resistance. It is widely been used in chemical industries, medical industries, food industries etc. Features This material structure enables the final goods have more light and easy installation. Suitable for dry running, low coefficient of friction, lower wear, good sliding characteristics, forming a transfer film can protect the mating metal surface, suitable for rotary, directing and oscillating movement. It is widely been used in chemical industries, medical industries, food industries, textile machines, OA machines, door/window hinges etc. PTFE layer Metal backing Tech. Data Standard Thick. mm Backing Material CSB- CSB-3 Carbon steel Stainless steel Max. Load Max. Seepd Temp. Friction coefficient Static Dynamic Dry Oil.3~.

16 COMPOSITE SELF-LUBRICATING BEARINGS CSB-FR/3S Metal mesh with PTFE layer Structure CSB-FR consist of a metal mesh shell, laminated with compounded PTFE tape. This material structure enables the final goods have more light and easy for install. It is widely been used in chemical industries, medical industries, food industries, textile machines, OA machines, door/window hinges etc. we can supply Bronze mesh (CSB-FRB), stainless steel mesh (CSB- FRS) as the backing material. Structure CSB-3S consists of a stainless steel mesh shell laminated with compounded PTFE tape. This material structure enables the final goods have more light. The stainless steel provides good corrosion resistance. It is widely been used in chemical industries like chemical valves, medical industries, food industries etc. CSB-FD Bronze powder with PTFE tape Structure CSB-FD consist of PTFE with bronze powder and additive material, this material structure enable the final goods have more light and easy for install. It is widely been used in chemical industries, medical industries, fluid hydraulic industries, textile machines, OA machines, door/window hinges etc.

17 CSB-TEX Steel with PTFE fibre fabric Dimensions as standard size Structure This new material use the PTFE fibres fabric overlay on metal backings, the fabric have very high load capacity and much longer operating life compare with conventional 3-layer bushes. The metal can be carbon steel (CSB-TEX), stainless steel (CSB-TEX3), bronze (CSB-TEXB) etc. Features Suitable for rotary and oscillating movement, lower maintenance requirements due to the long re-lubrication intervals, lower wear, lower susceptibility to edge loading, no absorption of water and therefore no swelling, good damping behaviours, good resistance to shock loads. much long service life under lower speed with high load. Tech. Data Max. Load Max. Speed Static Dynamic Dry Grease.5m/s 1m/s Temp. Friction coefficient Thermal conductivity.3~. Max. PV (Dry) Short-term Continuous Coefficient of thermal expansion Typical Application Now have been used like suspension and auxiliary of agriculture and construction machines, cranes and hydraulic and mechanical jibs, ball butterfly and sluice valves, water pumps, chemical industries etc.

18 METALLIC SELF-LUBRICATING BEARINGS CSB6 Cast bronze with graphite oilless bearings Dimensions of Standard Products See P73~7 Structure 6# material is made of strong cast bronze based metal with special solid lubricants embedded. The base metal withstands high load and the solid lubricants provide for self-lubrication. The bearing shows excellent performance without pre-lubrication under conditions of extreme high/lower temperature with low speed. This material provides a maintenance-free bearing solution, particularly for high load, intermittent of oscillating motion. Features Typical Application This kind of bearing can be applied under dry, high temperature, high pressure, corrosive, water or other chemical environments when no oil can be introduced. Now is widely be used in automotive products line, water engineering, dam gate, plastic industries, successive casting machines, steel rollers in metallurgy industry, mineral machines, ships, turbo generators, hydraulic turbines and injection molding machines...

19 CSB6 Cast bronze with graphite oilless bearings Main metal type CSB Standard Density Hardness HB Coefficient of linear expansion Friction coefficient Thermal conductivity Limit Temp. Max. speed m/min 6 4. >1 >7 > 6S1 Copper alloy >7 > > 6 1 6S Copper alloy >1 > 6S3 Copper alloy. > >7 >1 > 7 1 6S5 Special strong cast bronze 6 4. > > >4.3~..3~..3~..3~..3~. 1 1 For special heavy load application, CSB also can supply the strong cast bronze of special high hardness 6HP. The material can be up to HB7~3. Solid Lubricants Lubricant Features Typical application SL1 Graphite+add Suite for general machines and under atmosphere Suite for water/sea lubrication, like ship, hydraulic turbine, gas turbine etc.

20 METALLIC SELF-LUBRICATING BEARINGS CSB6 Solid bronze turned bearings Structure Machined Cast bronze bearings offer technically and economically favourable bearings solutions. High loading capability, low weight, good corrosion resistance. CSB can offered different type bronze alloys according to the life time, service etc. The tolerance is much tighter than wrapped bronze bushes. Oil groove Tech. Data Material Cu Sn Pb Zn Ni Al Fe Mn 4 19

21 CSB Cast iron with graphite oilless bearings Dimensions of Standard Products See P79~ Structure Features Tech. Data Max. Load Max. Speed Max. PV Static Dynamic Dry Hydrodynamic Typical Application.m/s.m/s Tensile strength Temp. Friction coefficient.~. Hardness HB This type products can be widely used under high temperature and high load with low speed conditions. like kind of mould, machinery assembly line, automotive assembly line, automotive mold, steel miller, plastic industries and so on.

22 METALLIC SELF-LUBRICATING BEARINGS CSB Hard steel with special treatment slide bearings Structure Carbon steel machined slide bearings, the oil groove can be produced according to the bearing work condition if needed. The bushes have been treated by special techniques have high load capacity with lower friction and excellent wear resistance. Features High load capacity over 1N/mm, Suitable for rotary and oscillating movement, lower maintenance requirements due to long re-lubrication intervals, excellent wear resistance under high load with lower speed. Good resistance to shock loads, good characteristics when operating in the presence of abrasive media or dirty environment.initial pre-lubrication at assembly required.we can supply the parts as your detail drawings. Tech. Data Max. Load Max. Speed Max. PV Tensile strength Yield point Static Dynamic.6m/s Hardness HRC Elongation Temp. Friction coefficient.5~. Thermal conductivity Coef. of thermal expansion Typical Application This type of bushing is widely applied in hoisting machines and other construction machines, automobiles, tractors, trucks, machines tools and some mineral engines, agriculture machines,refuse truck, plastic machines, steel industries etc. 1

23 (FB9) Bronze wrapped bearings Dimensions of Standard Products See P3~6 Structure The bearings are wrapped of a cold formable homogenous bronze (CuSn), which will obtain exceptional material properties. The standard size are fitted with diamond shaped lubrication indents on the bearing surface. These indents serve as lubricant reservoirs to rapidly build up a lubrication film in the start movement and therewith reduce the start friction. The material suitable for constructions, agriculture etc where high load and slow movement are occurring. Chemical compositions Material type / / Tech. Data Static Max. Load Dynamic Max. Speed Max. PV Tensile strength Yield point m/s Hardness HB 11-1 Elongation Temp. Friction coefficient.~. Thermal conductivity Coef. of thermal expansion Feature 1. Easy of fitting and lubrication. High load capacity 3. Possibility of producing items, inner side can be machined 4. High level thermal conductivity 5. Minimum overall dimensions 6. Chemical resistance Initial pre-lubrication at assembly required... Typical Application This type of bushing is widely applied in hoisting machines and other construction machines, automobiles, tractors, trucks, machines tools and some mineral engines. It can be fabricated into bushes, half bearings, flanged bushes, trust washers, spherical bearing so on.

24 METALLIC SELF-LUBRICATING BEARINGS CSB-9G(FB9G) Bronze with graphite wrapped bearings Dimensions of Standard Products as Structure The same produce process and application as type material except overlay the solid lubricants into the diamond shaped lubrication indents on the bearing surface, which will offer good friction at the start and process works and keep good condition even no oil giving at short time. So can be used in construction machines, gears, automotive clutch parts etc. Chemical compositions Material type CSB-9G / / Tech. Data Max. Load Max. Speed Max. PV Tensile strength Yield point Static Dynamic.5m/s Hardness HB 11 Elongation Temp. Friction coefficient.5~. Thermal conductivity Coef. of thermal expansion Feature 1. Easy of fitting and lubrication. High load capacity 3. Excellent wear resistance with lower friction 4. High level thermal conductivity 5. Minimum overall dimensions 6. Chemical resistance 7. Can be worked under dry/marginal lubrication at short time, have much lower friction factor at initial moving Initial pre-lubrication at assembly required... Typical Application This type of bushing is widely applied in hoisting machines and other construction machines, automobiles, tractors, trucks, machines tools and some mineral engines. 3

25 (FT9) Bronze wrapped bearings with through holes Dimensions of Standard Products See P7~9 Structure derive from bearings, but with the difference that the indentations on the sliding surface are replaced by through-holes which have a greater capacity to collect the lubricant compared with the indentations. These indents serve as lubricant reservoirs to rapidly build up a lubrication film in the start movement and therewith reduce the start friction. The material suitable for constructions, agriculture etc where high load and slow movement are occurring. The bearing surface of the should be reduced by % in consideration of the through-holes. Chemical compositions Material type / / Tech. Data Static Max. Load Dynamic Max. Speed Max. PV Tensile strength Yield point.5m/s Hardness HB 11-1 Elongation Temp. Friction coefficient.~. Thermal conductivity Coef. of thermal expansion Features 1. Easy of fitting and lubrication. High load capacity 3. Excellent wear resistance with lower friction 4. High level thermal conductivity 5. Minimum overall dimensions 6. Chemical resistance 7. Extended service life and lubrication intervals than normal type bearings. Free choice of lubricant 9. Collection of dust and rub off particles in the holes Initial pre-lubrication at assembly required... Typical Application This type of bushing is widely applied in hoisting machines and other construction machines, automobiles, tractors, trucks, machines tools and some mineral engines. It can be fabricated into bushes, half bearings, flanged bushes, trust washers, spherical bearing so on. 4

26 METALLIC SELF-LUBRICATING BEARINGS CSBS Metal backed with bronze alloy graphite oilless bearings Dimensions of Standard Products See P91~96 Structure CSBS is a composite multi-layer bearing composed of special sintered material used as sliding surfaces and steel material as backing metal. Sintered layers are of a special copper-nickel alloy containing uniformly dispersed solid lubricant, the main component of which is graphite. The solid lubricants will be released at the bearing surface as wear occurs, this will ensure have lower coefficient of friction during operation. In addition, these sintered layers have been processed by the oil impregnation treatment. Features Pertinence for motions of any direction due to solid lubricant dispersed evenly, with high performance even for very small motions. Apply for self-lubrication work condition, to aid lower start friction, we recommend to pre-lubricated if possible. Oiling would be drastically reduced. Very good load capacity with good wear resistance and lower friction, can be machined again after the parts fixed to get much high tolerance. Bronze alloy with graphite Steel backing Tech. Data Max. Load Max. Speed Max. PV Static Dynamic Dry Lubrication Dry Lubrication 1N/mm N/mm.5m/s 1m/s Temp. Friction coefficient Alloy hardness Coefficient of thermal expansion.1~.3 >45HB Typical Application This material have been widely used in high load with lower friction and good wear resistance requested mechanical parts which oil given is difficulty. like automotive Die wear plate, industrial robots, injection wear plate, injection Tie-bar bushes, construction machines self-lubricating bearings etc.

27 CSBBM Metal backed with bronze graphite oilless bearings Dimensions of Standard Products See P97~ Structure 1.Sinter bronze powder with graphite: good wear resistance with lower friction and excellent load carrying capacity. Can be machined after fitting to get precision tolerance. CSB also can supply the bearings with PTFE or graphite sprayed layer on the work surface to get much lower start friction.. Metal backing: gives exceptionally high load carrying capacity, excellent heat dissipation. 3.Copper plating.mm, good corrosion resistance. Graphite Features CSBBM metal backed bronze with graphite lined bearing materials, sintered layers are of special copper alloy containing uniformly dispersed solid lubricants. The solid lubricant will be released at the bearing surface as wear occurs. To aid the running-in process, a thin film of solid lubricant can be applied to the bearing surface. This will be ensure a consistently low coefficient of friction with total freedom from stick-slip, even from initial assembly. The inner side can be machined after the parts fixed to get high tolerance. Final machine after assembly CSBBM bearings with running-in film are pre-finished and should not e machined. In the event of damage during assembly, the spray material can be available for on-site repair. The standard CSBBM bearings can be manufactured, these material supplied without a running-in film, can be applied after final machining. The machined layer can not be exceed the sintered layer. 6

28 METALLIC SELF-LUBRICATING BEARINGS CSBBM Metal backed with bronze graphite oilless bearings Tech. Data CSB standard material Backing Metal Composition Solid Lubricants Lining layer Hardness Compressive strength Static Max. Load Dynamic Max. Speed Max. PV Friction coefficient CSBBM1 CSBBM CSBBM3 CSBBM4 steel steel stainless steel Bronze CuSn+Gr CuSnPb+Gr CuSn+Gr CuSn+Gr 4HB 4HB 4HB 4HB 1N/mm N/mm 1N/mm N/mm 1N/mm N/mm 1N/mm N/mm.5m/s.5m/s.5m/s.5m/s ~.3.6~.3.1~.3.1~.3-1~+ -1~+ -1~+ -1~+ Bearing surface Typical Application The standard bearings we supply as plain surface, also we supply with cleaning grooves for small angular movements or in the presence of abrasive media or dirt, and indented surface for grease lubricated applications. The special structure of the material suitable for hostile environments, for high load application which lubrication is difficult. Now CSBBM has been widely used in water turbines, vane controls, injection molding machinery, packing machines, construction equipment, tire moulds, paper production machinery, furnace expansion plates, automotive transmission, heavy lifting chain linkage, food production equipment etc. Lubrication pocket Indented surface for grease lubricated applications. Cleaning grooves for small angular movements or in the presence of abrasive media or dirt. 7

29 CSB- Steel with bronze powder bimetal bearings Dimensions of Standard Products See P11~ Structure 1.Sinter bronze powder: good wear resistance and excellent load carrying capacity.. Steel backing: gives exceptionally high load carrying capacity, excellent heat dissipation. 3.Copper plating.mm, good corrosion resistance. Features Steel backed lead bronze lined bearing material for lubricated applications, high load capacity and good fatigue properties, have been widely used in automotive, common industrial like steering gear, power steering, pedal bushes, king-pin bushes, tailgate pivots, mechanical handling, lifting equipment, hydraulic motors, agricultural machines etc. Chemical compositions Material Alloy composition International standard Alloy Hardness CSB- CSB-7 CSB-7 CSB-J CuPb1Sn1 CuPb4Sn4 CuPb3 AlSnCu JIS-LBC3/SAE-797 JIS-LBC6/SAE-799 JIS-KJ3/SAE-4 JIS-AJL/SAE-73 HB7- HB45-7 HB3-45 HB3-4 Tech. Data Max. Load Max. Speed Max. PV Breaking Load Static Dynamic m/s Yield Point Temp. Friction coefficient Thermal conductivity Coef. of thermal expansion.~.

30 METALLIC SELF-LUBRICATING BEARINGS CSB4 Steel with bronze high precision bearings Dimensions of Standard Products See P~ Structure CSB4 is the Steel backed bronze alloy lined bearing material, the work surface can be produced the oil groove if requested which can improve the oil giving system. Characteristic compare with the traditional steel bushes this structure provides the material have lower friction, excellent wear resistance, higher temp. can bear etc.. Now the bearings have been succeed in the high speed mold & Die industries. Structure CSB4G the steel backed bronze alloy lined with solid lubricants for high load capacity and high speed application like the high speed press die etc. As the solid lubricants, so the bearing can be maintenance-free. CSB45G Iron cast backed with solid lubricant bearing material, suit for high load capacity and high speed application like the high speed press die etc. This material provides good delivery and lower cost compare with CSB4G. Tech. Data CSB Standard ts e le Bronze alloy Max. Static load Max. Dynamic load Max. Speed Max. PV Friction coefficient CSB4 CSB4G CSB45G 45HRC 45HRC Cast iron HB HB HB 1.m/s.5~+. -~+ m/s 1.5m/s.3~+..3~+. -~+ -~+ 9

31 CSB-SNF Powder sintered bearings Structure The base material for sintered parts such as sliding bearings or other formed parts are iron, bronze, iron with bronze and other metal in powder form. This powder is formed under high pressure in dies into a temperature which is just below the melting point. According to the work condition, the bearings can impregnated different oil or solid lubricants for the self-lubricating. Sintered self-lubricating bearings are the ideal and economical solution for applications where lubrication is difficult or can not be given. Features Tolerance 1. Good wear resistance with lower friction. Lower maintenance requirement 3. Lower the material cost for large production 4. High speed with lower noise 5. Can be machined again after installation if possible 6. Can produced different structure as special request Main material supply Material type Chemical compositions Fe C Cu Sn Zn Pb others Mechanical Properties HB SNF ~. Remain 5~7 5~7 ~ ~ SNF-.5.5~. Remain 5~7 5~7 ~ ~6 SNF-1.5.5~. Remain ~ ~ SNF-.5.5~. Remain ~ ~ SNF-31 Remain ~ ~6 SNF-3 Remain ~ ~7 SNF-41 Remain ~6 SNF-4 Remain ~7 SNF-51 Remain.~.6 7~ ~6 SNF-5 Remain.~.6 ~ ~7 3

32 JOCU Oilless unit parts Dimensions of Standard Products See P~19 THE OTHERS This JOCU unit allows smooth removal of various core blocks at the desired angle with completely no lubrication. The CAM can be supply as special request. The other materials 31

33 PLASTIC COMPOUND BEARINGS CSB-EP Plastic compound bearings Structure Dimensions of Standard Products See P111~1 New economic self-lubricating bearings made by kinds of resin with additive fibre as base material produced by injection molding machines. The application for high load with lower speed and lower friction request, like automotive industries, lift machineries, copier, OA machines, sports machines, food industries, chemical machines etc. compare with the metal bushes, the weight and cost is much lower. Suite for large production with low cost and short delivery time. Features 1. Design for dry and maintenance-free. Lower friction, excellent wear resistance 3. Higher load capacity 4. Excellent chemical resistance 5. Lower moisture absorption 6. Thin wall thickness design, reduce the space and weight 7. Can reduced cost when mass production. No special request for matting material Material selection The user can select the bearing by temp. of work environment, wear resistance request, moving method, installation method, the cos of the material etc. Normally the temp., load and PV value should be firstly consideration. We recommend design lower PV value will leads to longer service life. Please select the correct one refer the attached material table. Bearing Installation we recommend the housing as H7 and the shaft as h9. The ID shown in the size table is after fitting in the ring gauge(.mm). The bearing, housing and fitting tools must be kept clean during fitting. To make the fit easy should be have the chamfer on the housing and shaft, if possible the pre-lubrication is much better for getting lower start friction. 3

34 PLASTIC COMPOUND BEARINGS CSB-EP Main materials supply Designation Test method Unit CSB-EP CSB-EP1 CSB-EP CSB-EP3 Basic features Normal Special Economic Improved Common capability Density ISO Dynamic friction /steel(dry) Max. PV (dry).5~..~..7~..~ Mechanical capability Tensile strength Compressive strength E-module ISO57 ISO57 ISO57 >4 >4 >45 >6 > >7 > > >13 > >1 >1 >7 >7 >7 > ISO Hardness, rockwell ISO39- HRR Physical and thermal capaciability Continuous work temperature -4/+ -4/+ -4/+1-4/+1 Short-time work temperature -7/+1-7/+1-7/+ -7/+ Thermal conductivity Linear coef. Of thermal expansion Electrically conductivity capability Volume resistivity Surface resistivity Flammability ASTME61 ASTMD696 ASTMD57 IEC693 IEC693 UL HB V- V- V- Colour Dark Grey Red brown Olive Grey Price level

35 CSB-EP4 CSB-EP5 CSB-EP6 CSB-EP7 CSB-EP CSB-EP9 CSB-EP1 Anti-corrosive High function Food-used Anti-wear Anti-water Electric conductivity High temperature ~.3.9~..5~..9~..~..9~..5~ >6 > >4 > >6 >4 >7 > >1 >7 >1 >5 > >1 >3 > >13 >1 >3 >1 > >5 >11 >7 >11 >9 > > /+ -/+ -4/+ -4/+1-4/+ -4/+ -/+3-7/+4-13/+3-7/+1-7/+ -7/+4-7/+1-13/ V- V- HB V- V- V- V- Black Black White Cream Aubergine Black Black

36 Metric cylindrical bushes D d L x Split min..3 Detail X COMPOSITE SELF-LUBRICATING BEARINGS Wall thickness Axle Housing H L d 3 L -.3 d 3 L OD tolerance ID after fixed

37 Metric cylindrical bushes Wall thickness Axle Housing H L -.4 ID after fixed OD tolerance

38 L R1.5 x split min..3 Detail X Metric flange bushes F64 F67 F F F7 F9 F11 F F19 F1 F1 F F19 F1 F F1 F F1 F F F1 F5 F F1 F F1 F5 F F3 F36 F35 F356 F46 F44 Designation L. Dimension Axle Housing H Wall thickness ID after fixed OD tolerance COMPOSITE SELF-LUBRICATING BEARINGS 37

39 Metric thrust washer and strip Metric thrust washer T h t d D M Axle Designation WC1 WC WC WC WC WC WC WC4 WC6 WC WC3 WC3 WC4 WC4 WC5 WC6 Washer dimension d +. D -. T Installation size M.1 h t Metric standard strip T L W Type Length 1 Width 1 Thickness -.5 SP 1 1. SP SP 1. SP 1.5 3

40 D d L x Split Detail X Inch cylindrical bushes Recommended Shaft Dia Housing bore Installed bearing d Length IB IB 3IB3 4IB4 5IB6 6IB3 7IB IB4 9IB6 1IB4 11IB IB4 13IB IB4 IB6 IB6 IB6 IB 4IB 6IB IB 3IB 3IB 3IB6 6IB6 IB 9IB1 1IB1 IB IB IB IB IB IB4 4IB IB3 3IB36 3IB4 6IB IB1 9IB 1IB IB1 IB IB IB IB IB 4IB 3IB 6IB1 IB 1IB IB IB IB IB 4IB4 3IB3 6IB IB 1IB IB IB4 IB 4IB3 3IB IB3 IB4 3IB4 4IB6 5IB 6IB4 7IB IB6 9IB 1IB IB6 13IB IB6 IB IB1 IB IB 4IB 6IB4 IB4 3IB 3IB COMPOSITE SELF-LUBRICATING BEARINGS 39

41 Recommended Shaft Dia Housing bore Installed bearing d Length.1 34IB4 36IB 4IB 44IB3 46IB3 4IB3 5IB3 56IB3 5IB3 6IB3 64IB3 6IB3 7IB3 7IB3 76IB3 IB3 4IB3 IB3 9IB3 96IB3 IB3 IB3 IB3 1IB3 36IB3 4IB6 44IB36 46IB36 4IB36 5IB36 56IB36 5IB36 6IB36 64IB36 6IB36 7IB36 7IB36 76IB36 IB36 4IB36 IB36 9IB36 96IB36 IB36 IB36 IB36 1IB36 36IB4 4IB3 44IB4 46IB4 4IB4 5IB4 56IB4 5IB4 6IB4 64IB4 6IB4 7IB4 7IB4 76IB4 IB4 4IB4 IB4 9IB4 96IB4 IB4 IB4 IB4 1IB4 36IB4 4IB4 44IB4 46IB4 4IB4 5IB4 56IB4 5IB4 6IB4 64IB4 6IB4 7IB4 7IB4 76IB4 IB4 4IB4 IB4 9IB4 96IB4 IB4 IB4 IB4 1IB4 36IB56 4IB4 44IB56 46IB56 4IB56 5IB56 56IB56 5IB56 6IB56 64IB56 6IB56 7IB56 7IB56 76IB56 IB56 4IB56 IB56 9IB56 96IB56 IB56 IB56 IB56 1IB56 36IB6 4IB56 44IB6 46IB6 4IB6 5IB6 56IB6 5IB6 6IB6 64IB6 6IB6 7IB6 7IB6 76IB6 IB6 4IB6 IB6 9IB6 96IB6 IB6 IB6 IB6 1IB6 36IB64 4IB6 44IB64 46IB64 4IB64 5IB64 56IB64 5IB64 6IB64 64IB64 6IB64 7IB64 7IB64 76IB64 IB64 4IB64 IB64 9IB64 96IB64 IB64 IB64 IB64 1IB64 36IB7 4IB64 44IB7 46IB7 4IB7 5IB7 56IB7 5IB7 6IB7 64IB7 6IB7 7IB7 7IB7 76IB7 IB7 4IB7 IB7 9IB7 96IB7 IB7 IB7 IB7 1IB7 4IB7 44IB76 46IB76 4IB76 5IB76 56IB76 5IB76 6IB76 64IB76 6IB76 7IB76 7IB76 76IB76 IB76 4IB76 IB76 9IB76 96IB76 IB76 IB76 IB76 1IB76 4IB76 44IB 46IB 4IB 5IB 56IB 5IB 6IB 64IB 6IB 7IB 7IB 76IB IB 4IB IB 9IB 96IB IB IB IB 1IB Inch cylindrical bushes 4

42 L R1.5 x split Detail X Inch flange bushes Unit: inch" Shaft Dia Housing Bore Length / 13/ / 1-1/ 1-1/5 1-3/ 1-3/4-3/ 6FIB4 FIB4 1FIB6 FIB6 FIB FIB FIB 4FIB FIB 6FIB6 FIB6 1FIB FIB FIB FIB FIB 4FIB4 FIB4 6FIB FIB 1FIB1 FIB FIB FIB FIB4 4FIB3 FIB3 6FIB FIB 1FIB FIB FIB FIB COMPOSITE SELF-LUBRICATING BEARINGS 41

43 Inch thrust washer T h d D M Designation Inner side d +.1 Washer dimension Outside T D -.1 Installation size M -.1 h +.1 t.1 D WC6IB WC7IB WCIB WC9IB WC1IB WC11IB WCIB WC13IB WCIB WCIB WCIB WCIB WCIB WC4IB WC6IB WCIB WC3IB WC3IB

44 Metric cylindrical bushes D d L x Split min..3 Detail X Wall thickness Axle Housing H L d 3 L -.3 d 3 L OD tolerance ID after fixed COMPOSITE SELF-LUBRICATING BEARINGS 43

45 Metric cylinrical bushes Wall thickness Axle Housing H L -.4 ID after fixed OD tolerance

46 Metric flange bushes L R1.5 x split Detail X Dimension Axle Housing H F64 F67 F F F7 F9 F11 F F19 F1 F1 F F19 F1 F F1 F F1 F F F1 F5 F F1 F F1 F5 F F3 F36 F35 F356 F46 F44 Designation OD tolerance ID after fixed Wall thickness COMPOSITE SELF-LUBRICATING BEARINGS 45

47 Metric thrust washer and strip Metric thrust washer T h t d D M Axle Designation WC1 WC WC WC WC WC WC WC4 WC6 WC WC3 WC3 WC4 WC4 WC5 WC6 Washer dimension d +. D -. T Installation size M.1 h t Metric standard strip T L W Type Length 1 Width 1 Thickness -.5 SP 1 1. SP SP 1. SP

48 CSB-LA1 Metric cylindrical bushes Wall thickness Axle Housing H L -.4 ID after fixed OD tolerance CSB-LA1 CSB-LA CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1 CSB-LA1

49 Metric thrust washer and strip Metric thrust washer T h t d D M Axle Designation WC1 WC WC WC WC WC WC WC4 WC6 WC WC3 WC3 WC4 WC4 WC5 WC6 Washer dimension d +. D -. T Installation size M.1 h t Metric standard strip T L W Type Length 1 Width 1 Thickness -.5 SP 1 1. SP SP 1. SP

50 L R1.5 x split min..3 Detail X CSB-LA1 Metric flange bushes CSB-LA1F64 CSB-LA1F67 CSB-LA1F CSB-LA1F CSB-LA1F7 CSB-LA1F9 CSB-LA1F11 CSB-LA1F CSB-LA1F19 CSB-LA1F1 CSB-LA1F1 CSB-LA1F CSB-LA1F19 CSB-LA1F1 CSB-LA1F CSB-LA1F1 CSB-LA1F CSB-LA1F1 CSB-LA1F CSB-LA1F CSB-LA1F1 CSB-LA1F5 CSB-LA1F CSB-LA1F1 CSB-LA1F CSB-LA1F1 CSB-LA1F5 CSB-LA1F CSB-LA1F3 CSB-LA1F36 CSB-LA1F35 CSB-LA1F356 CSB-LA1F46 CSB-LA1F44 Designation L. Dimension Axle Housing H Wall thickness ID after fixed OD tolerance COMPOSITE SELF-LUBRICATING BEARINGS 49

51 CSB-LA1 Metric thrust washer and strip Metric thrust washer T h t d D M Axle Designation CSB-LA1WC1 CSB-LA1WC CSB-LA1WC CSB-LA1WC CSB-LA1WC CSB-LA1WC CSB-LA1WC CSB-LA1WC4 CSB-LA1WC6 CSB-LA1WC CSB-LA1WC3 CSB-LA1WC3 CSB-LA1WC4 CSB-LA1WC4 CSB-LA1WC5 CSB-LA1WC6 Washer dimension d +. D -. T Installation size M.1 h t Metric standard strip T L W Type Length 1 Width 1 Thickness -.5 CSB-LA1SP 1 1. CSB-LA1SP CSB-LA1SP 1. CSB-LA1SP 1.5

52 Metric cylindrical bushes D d L x Split min..3 Detail X Wall thickness Axle Housing H L d 3 L -.3 d 3 L OD tolerance ID after fixed COMPOSITE SELF-LUBRICATING BEARINGS 51

53 Metric cylindrical bushes Wall thickness Axle Housing H L -.4 ID after fixed OD tolerance

54 COMPOSITE SELF-LUBRICATING BEARINGS Metric flange bushes L R1.5 x split min..3 Detail X Dimension Housing H F64 F67 F F F7 F9 F11 F F19 F1 F1 F F19 F1 F F1 F F1 F F F1 F5 F F1 F F1 F5 F F3 F36 F35 F356 F46 F44 Designation OD tolerance ID after fixed Wall thickness Axle 53

55 Metric thrust washer and strip Metric thrust washer T h t d D M Axle Designation WC1 WC WC WC WC WC WC WC4 WC6 WC WC3 WC3 WC4 WC4 WC5 WC6 Washer dimension d +. D -. T Installation size M.1 h t Metric standard strip T L W Type Length 1 Width 1 Thickness -.5 SP 1 1. SP SP 1. SP

56 COMPOSITE SELF-LUBRICATING BEARINGS Metric cylinrical bushes D d L x Split min..3 Detail X Wall thickness Axle Housing H L d 3 L -.3 d 3 L OD tolerance ID after fixed

57 Metric cylindrical bushes Wall thickness Axle Housing H L -.4 ID after fixed OD tolerance

58 COMPOSITE SELF-LUBRICATING BEARINGS Metric thrust washer and strip Metric thrust washer T h t d D M Axle Designation WC1 WC WC WC WC WC WC WC4 WC6 WC WC3 WC3 WC4 WC4 WC5 WC6 Washer dimension d +. D -. T Installation size M.1 h t Metric standard strip T L W Type Length 1 Width 1 Thickness -.5 SP 1 1. SP SP 1. SP

59 Metric cylindrical bushes D d L x Split min..3 Detail X Wall thickness Axle Housing H L d 3 L -.3 d 3 L OD tolerance ID after fixed

60 COMPOSITE SELF-LUBRICATING BEARINGS Metric cylindrical bushes Wall thickness Axle Housing H L -.4 ID after fixed OD tolerance

61 Metric flange bushes L R1.5 x split min..3 Detail X Dimension Axle Housing H F64 F67 F F F7 F9 F11 F F19 F1 F1 F F19 F1 F F1 F F1 F F F1 F5 F F1 F F1 F5 F F3 F36 F35 F356 F46 F44 Designation OD tolerance ID after fixed Wall thickness

62 COMPOSITE SELF-LUBRICATING BEARINGS Metric thrust washer and strip Metric thrust washer T h t d D M Axle Designation WC1 WC WC WC WC WC WC WC4 WC6 WC WC3 WC3 WC4 WC4 WC5 WC6 Washer dimension d +. D -. T Installation size M.1 h t Metric standard strip T L W Type Length 1 Width 1 Thickness -.5 SP 1 1. SP SP 1. SP

63 Metric cylindrical bushes D d L x h Split min..3 Detail X Oil hole Wall thickness Housing H7 Axle h L OD tolerance ID after fixed

64 COMPOSITE SELF-LUBRICATING BEARINGS Metric cylindrical bushes Wall thickness Oil hole Axle h Housing H L ID after fixed OD tolerance

65 Metric thrust washer and strip Metric thrust washer T h t d D M Lubrication pocket Axle Designation WC1 WC WC WC WC WC WC WC4 WC6 WC WC3 WC3 WC4 WC4 WC5 WC6 Washer dimension d +. D -. T Installation size M.1 h t Metric standard strip T L Lubrication pocket W Type Length 1 Width 1 Thickness -.5 SP 1 1. SP SP 1. SP

66 COMPOSITE SELF-LUBRICATING BEARINGS Inch cylindrical bushes D d L x h Split Detail X IB6 7IB IB6 9IB 1IB 11IB IB IB IB IB IB IB 4IB 6IB IB 3IB 3IB 36IB3 4IB3 44IB3 4IB3 56IB4 64IB4 6IB 7IB IB 9IB 1IB1 IB IB IB IB IB IB 4IB 6IB4 IB4 3IB3 3IB4 36IB36 4IB4 44IB4 4IB4 56IB4 64IB6 6IB IB1 1IB IB IB IB4 IB IB 4IB4 IB 3IB36 3IB3 36IB4 44IB4 4IB6 56IB6 64IB76 IB 1IB IB 4IB3 IB3 3IB4 44IB56 Recommended shaft Dia housing bore installed bearing d Length.1

67 Inch thrust washer Inch Thrust washer T h t d D M Lubrication pocket Specification inner side d+.1 Dimension outside D-.1 T M -.1 h +.1 installation size t.1 D1 +.1 WC6IB WC7IB WCIB WC9IB WC1IB WC11IB WCIB WC13IB WCIB WCIB WCIB WCIB WCIB WC4IB WC6IB WCIB WC3IB WC3IB

68 COMPOSITE SELF-LUBRICATING BEARINGS 67 Metric cylindrical bushes D d L x h Split min..3 Detail X Oil hole Wall thickness Housing H7 Axle h L OD tolerance ID after fixed

69 6 Metric cylindrical bushes Wall thickness Oil hole Axle h Housing H L ID after fixed OD tolerance

70 COMPOSITE SELF-LUBRICATING BEARINGS Metric thrust washer and strip Metric thrust washer T h t d D M Lubrication pocket Axle Designation WC1 WC WC WC WC WC WC WC4 WC6 WC WC3 WC3 WC4 WC4 WC5 WC6 Washer dimension d +. D -. T Installation size M.1 h t Metric standard strip T L Lubrication pocket W Type Length 1 Width 1 Thickness -.5 SP 1 1. SP SP 1. SP

71 D d L x h Split min..3 Detail X CSB- Metric cylindrical bushes Oil hole Wall thickness Housing H7 Axle h CSB- CSB CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- 1 CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB CSB- CSB- CSB- CSB- CSB- CSB- CSB- 3 CSB CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB L OD tolerance ID after fixed

72 CSB- Metric cylindrical bushes Wall thickness Oil hole Axle h Housing H CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- 99 CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB- CSB L ID after fixed OD tolerance COMPOSITE SELF-LUBRICATING BEARINGS 71

73 CSB- Metric thrust washer and strip Metric thrust washer T h t d D M Lubrication pocket Axle Designation CSB-WC1 CSB-WC CSB-WC CSB-WC CSB-WC CSB-WC CSB-WC CSB-WC4 CSB-WC6 CSB-WC CSB-WC3 CSB-WC3 CSB-WC4 CSB-WC4 CSB-WC5 CSB-WC6 Washer dimension d +. D -. T Installation size M.1 h t Metric standard strip T L Lubrication pocket W Type Length 1 Width 1 Thickness -.5 CSB-SP 1 1. CSB-SP CSB-SP 1. CSB-SP 1.5 7

74 Metric cylindrical bushes METALLIC SELF-LUBRICATING BEARINGS df7 Dm L ~4 L R1~3 R1~3 Shaft df7 d e7 f7 H7 Sliding direction 73

75 IDF7 ODm L Metric cylindrical bushes 74

76 JFB6 Metric flange bushes JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB6 JFB F L d D IDE7 ODr METALLIC SELF-LUBRICATING BEARINGS ~4 R.4~. 6.3 Mating Housing Mating Shaft d e7 t7 L F R1~3 R1~3 Sliding direction H7 de7 Dr6 Material 6# + Graphite

77 JTW6 Metric thrust washer Sliding direction Material 6# + Graphite d D T -.1 Stanard No. d D T -.1 Bolt size d1 JTW JTW6 -. JTW JTW6 - JTW6 - JTW6 - JTW6 -N JTW6 - JTW6 - JTW6 -N M 3 M 3 M JTW6 - JTW6 -N. 5 4 M 5 6 JTW6-3 JTW6-35 JTW6-4 JTW6-45 JTW M 5 M JTW6 - JTW JTW JTW M 9 JTW JTW6 - JTW JTW M 1 11 JTW

78 6 \\ \\ \\ \\ METALLIC SELF-LUBRICATING BEARINGS JSP6 Wear plate W=,,3,4 W R Material 6# + Graphite A W=35, B L A 4-C W R 1. A B C L D E A 4-C W= A B C L D E A 45 W 4-C R5 1. Standard No. JSP6 - JSP6 - JSP6-1 JSP6-1 JSP6 - JSP6 - JSP6-1 JSP6-1 JSP6-35 JSP6-351 JSP6-3 JSP6-35 JSP6-353 JSP6-353 JSP6-3 JSP6-3 JSP6-31 JSP6-31 JSP6-4 JSP6-4 JSP6-41 JSP6-41 JSP6 - JSP6-1 JSP6 - JSP6 - JSP6-3 JSP6-4 JSP6-1 JSP6-7 JSP6 - JSP6-3 JSP6-4 JSP6 - W L A B C D E 9 1 Flat Head Screw M 6 M M 6 M No.of Holes

79 L a b c d W(3) 11 - JSL6 Wear plate Material 6# + Graphite W() W(45) R R R A B C Stanard No. W L Bolt a b c d Size Q'ty Sketch JSL JSL M 3 A JSL JSL JSL6-3 1 JSL B JSL6-3 JSL M1 4 4 JSL6-45 JSL C JSL

80 METALLIC SELF-LUBRICATING BEARINGS GB Self-lubricating bearing C1 H C C1 Material # + Graphite 1.6 R C.5 E -. d (H7) D(js6) R3 L -. Item Code Specification D d L E H 1 GB GB GB GB GB- GB GB

81 H HGB Self-lubricating bearing R Material # + Graphite 1 K F (H7) d R3 D(js6) C G C1 C.5 C.5 E 3. C L Item Code Specification F D d H L C E G K 1 HGB-3 9/ HGB-4 / HGB- 1/ HGB-6 135/ HGB- / HGB- 19/

82 METALLIC SELF-LUBRICATING BEARINGS CSB JESF wear plate A R~3 B Material # + Graphite W W b L R~3 b L R3 R C3 all around Standard No. JESF-4 JESF-4 JESF-4 1 JESF-4 1 JESF-4 JESF- JESF- JESF- 1 JESF- 1 JESF- JESF- JESF- JESF- 1 JESF- 1 JESF- JESF- JESF- 3 JESF-1 1 JESF-1 1 JESF-1 JESF-1 JESF-1 3 JESF-1 1 JESF-1 JESF-1 W Sliding directions L a b Sketch 45 1 _ 1 1 A 1 _ B

83 CSB JMWP wear plate A R~3 B Material # + Graphite W W b R~3 L b L R3 R Standard No. JMWP- JMWP- JMWP- 1 JMWP- 1 JMWP- JMWP-3 JMWP-3 JMWP-3 1 JMWP-3 1 JMWP-3 JMWP-4 JMWP-4 JMWP-4 1 JMWP-4 1 JMWP-4 JMWP-5 JMWP-5 JMWP-5 1 JMWP- JMWP- JMWP- 1 JMWP- 1 JMWP- JMWP- JMWP- 1 JMWP- 1 JMWP- JMWP- JMWP-1 1 JMWP-1 1 JMWP-1 JMWP-1 JMWP-1 1 JMWP-1 JMWP-1 JMWP-1 3 JMWP- JMWP- JMWP- 3 C3 all around Sliding directions W L a b Sketch _ A B

84 (FB9) Metric cylindrical bushes L X D d Split min..3 Detail X METALLIC SELF-LUBRICATING BEARINGS D d L -.4 3

85 D d L -.4 Metric cylindrical bushes (FB9) 4

86 CSB-B9(FBB9) Metric flange bushes R.5~ L X split min..3 Detail X CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B L -.4 METALLIC SELF-LUBRICATING BEARINGS CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 CSB-B9 5

87 (FB9) Bronze wrapped bushes Chemical composition Material type Cu% Sn% P% Pb% Zn% / / Bushes tolerance I.D. 1 d d 3 3 d d d 1 1 d d d 3 O.D. tolerance Installed I.D.H Housing: H7 Oil pocket type Inside Dia. Inside Dia

88 (FT9) Metric cylindrical bushes D d L Split X min..3 Detail X METALLIC SELF-LUBRICATING BEARINGS D d L -.4 7

89 Metric cylindrical bushes D d L -.4 (FT9)

90 Metric flange bushes R.5~ L X split Detail X min L -.4 METALLIC SELF-LUBRICATING BEARINGS CSB-TB9(FTB9) CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9 CSB-TB9

91 (FT9) Bronze wrapped bushes Chemical composition Material type Cu% Sn% P% Pb% Zn% CSB-T / / Bushes tolerance I.D. 1 d d 3 3 d d d 1 1 d d d 3 O.D. tolerance Installed I.D.H Housing: H7 Oil hole type Inside Dia. Inside Dia

92 CSBS Metric cylindrical bushes 1.6 Shaft d e7 f ~4 L R1~3 R1~3 df7 Dm6 Sliding direction Sinter layer 1mm Steel backing METALLIC SELF-LUBRICATING BEARINGS 3. H7 df7 Dm L 91

93 CSBS Metric cylindrical bushes df7 Dm L

94 CSBS JSOX wear plate W L JSOX Stanard No. W=~ L -.1 W -.3 steel sinter layer 1.mm -R R Reciprocating Motion R sinter layer 1.mm steel W -.1 W L R5 5 3 C3(all) METALLIC SELF-LUBRICATING BEARINGS 93

95 CSBS JTWX wear plate R1 6 C1.5(all) R5 3.5 C1.5(all) R C1.5(all) W= W=3 4 W -.1 W L -.3 Reciprocating Motion -.1 W L -.3 steel sinter layer 1.mm R steel sinter layer 1.mm R W=~ W W L JTWX Standard No. JTWX 94

96 METALLIC SELF-LUBRICATING BEARINGS CSBS JCUX wear plate JCUX L=1 sinter layer 1.mm C1(all) steel -.1 L -.3 W W d 3.1 L= JCUX -.1 L -.3 Standard No. W L d 1 JCUX 95

97 CSBS JPRX/JOXT wear plate 6 sinter layer 1.mm sinter layer 1.mm 5 3 R5 steel.5 steel -.1 L C W L W R R R1 R5 Reciprocating Motion C3 C3 all C3(all) JPRX JOXT Standard No. W L JPRX Standard No. W L JOXT

98 CSB-BM Metric cylindrical bushes CSBBM Metric cylindrical bushes d L x Split min..3 Detail X d L x Split Detail X METALLIC SELF-LUBRICATING BEARINGS D d L

99 CSBBM Metric cylindrical bushes D d L -.4 9

100 METALLIC SELF-LUBRICATING BEARINGS CSBBM Metric cylindrical bushes Bushes tolerance I.D. 1 d d 3 3 d d d 1 1 d d d 3 O.D. tolerance Installed I.D.H Housing: H7 Metric standard strip Thickness -.5 Lining layer thickness Length 1 Thickness CSBBM Strip,.5 and 3 mm thick 5 Countersunk Screw CSBBM D x +.6 S-. h +. d Bearing housing Or support M 99

101 CSBBM Metric cylindrical bushes Thread to DIN 13 d D h S BM 1 BM 11 Hole spacing tolerance M5 M6 M M /.5.5/ CSBBM Strip 5 mm thick CSBBM Strip 1 mm thick M M M M

102 D d L x h min..3 Detail X Split Wall thickness Installed bearing d Housing H7 Axle h D d min max Oil hole L -.4 Metric cylindrical bushes CSB- METALLIC SELF-LUBRICATING BEARINGS 11

103 Wall thickness Installed bearing d Housing H7 Axle h D d min max Oil hole L -.4 Metric cylindrical bushes CSB-

104 METALLIC SELF-LUBRICATING BEARINGS MJF- Welding flange type bushes T.1 A B CuPb1Sn1 Bronze thick.5..1 B 1..4 A 1 45 F.5 A d D CuPb1Sn1 Bronze thick L.4 A Type A Grinding technical F D t7 d D L.4 T.5 F D t7 d D L.4 T The above mentioned sizes are only for reference, CSB can produce the parts according to the customers drawings. Grinding type bushe inspection and tolerance recommend A Grinding technical type bushes O.D.: Average data by O.D. Micro-meter I.D.: Average data by 3-point Micro-meter Tolerance OD-t7 ID-D Mating tolerance Housing-H7 shaft-e7/f7 13

105 MJF- Welding flange type bushes T. A B CuPb1Sn1 Bronze thick.4..1 B A 1 45 F.5 A d D CuPb1Sn1 Bronze thick L.4 A Type B Sizing technical F D d Wall thick. L.4 T +.5 F D d Wall thick. L.4 T The above mentioned sizes are only for reference, CSB can produce the parts according to the customers drawings. Sizing type bushe inspection and tolerance recommend B Sizing technical type bushes This type bushes can not be measured directly as the bushe fail to keep round under freedom, we normally recommend check the fitting pressure and wall thickness to control the products. The pressure data = (3.xODxL)x(6-kg/cm ) For example Bushe 9/x7x7 Theory contact area: 3.xcmx7cm=6cm Theory pressure: 6cm x6kg/cm =6kg Standard wall thickness:-.3/-.mm Mating tolerance Housing-H7 Shaft-e7/f7

106 METALLIC SELF-LUBRICATING BEARINGS CSB4 Metric bushes Type: A M L h13 G. -.5 IT6 A B E R1~3. R1~3 d H5 h5 D Sliding direction A P Type: B L h13 G -.5 F 1.6 N. IT6 A Order B C R1~3. R1~3 d H5 h5 D CSB4-37 B d G L Type Type B A B A B A B A B A B A B A A Material d D B C E F G L M N P Housing M6 1 M1 1 M1 1 M1 1 M1 1 M1 1 M

107 CSB4G/45G Metric bushes.1 A A 1.6 R1 R1 R1. Sliding direction.1 A.1 A FC 1.6 FC 1.6 R1 R1 R1 R1 D h4 d D D+ D h4 d D D h4 d D D+ Dh4 d D L -. 3 A L -. 3 A CSB4G CSB4GF.. L -. 3 A A L -. CSB45G Sliding direction CSB45GF Type d D h4 L CSB4G CSB45G CSB4GF CSB45GF

108 THE OTHERS JOCU-FC/JOCU-F Oilless unit parts L+1 L For Tapping Bolt B BM (Tap) L+1 L For Tapping Bolt B BH W W1 BM (Tap) d C BP KP. DH7 Dowel pin K BP KP. DH7 Dowel pin K E E H/ H H/ H h h W W1 d C T T JOCU-FC JOCU-F Stanadard No. W L H W1 BP KP k BM E h C T d M3 3 4 M M M M6 4 6 M JOCU-FC M 3 M M 7 3 M M M M M 36 Stanadard No. W L H W1 BP KP k BM BH E h C T d M M JOCU-F M M 3 3 M1 M M 6 3 M

109 JOCU-MC/M Oilless unit parts L+1 L For Tapping Bolt B TH(Max.) NT BM (Tap) DH7 E L+1 L For Tapping Bolt B BH TH(Max.) NT DH7 E W W1 H W W1 H N1 JOCU-MC BP KP. C H/ 3 Dowel pin K (Inclined pin adjusting allowance) T N J BM (Tap) N1 C N JOCU-M BP KP. 3 H/ (Inclined pin adjusting allowance) Dowel pin K T J Standard No. D (pin diameter) W L H W1 BP B (Accessory) KP k BM E h C T TH N1 N NT J M 3 M JOCU-MC M 7 M1 5 3 M1 1 3 M M M Standard No. D (pin diameter) W L H W1 BP B (Accesspry) KP k BM BH E h C T TH N1 N NT J M M JOCU-M M M 3 3 M1 M M 6 3 M

110 THE OTHERS JOCU Installation Installation method on molding Bolt B Dowel pin Bolt A Dowel pin Ejector lower plate Ejector upper plate Dowel pin Dowel pin Bolt A Bolt B Inclined pin Installation method Detent pin Inclined pin Inclined pin Spacer Detent pin Cooling pin Fixing bolt Fixing bolt Lock nut Detent pin Inclined pin 3 Adjustment allowance Fixing bolt Lock nut Adjusting rod Fixing boit Spot welding 19

111 11

112 PLASTIC COMPOUND BEARINGS CSB-EP Metric cylindrical bushes Recommend fitting tolerance: Housing: H7 L Shaft: h9 Order EP-6-6 d D L d D d d 1 1 d 3 3 d Material Designation d After fitting D L (h13) Designation d After fitting D L (h13) EP-34-3 EP-34-5 EP-34-6 EP-45-4 EP EP--6 EP-- EP--1 EP-- EP EP-7-5 EP-7- EP-7-1 EP-6-6 EP-6- EP EP-- EP-- EP-- EP-- EP-- EP EP-1-6 EP-1- EP-1-1 EP EP-- EP-- EP-- EP EP-1- EP EP-- EP EP EP-- EP-1- EP-1-1 EP EP-- EP-- EP EP-1- EP-1- EP-1- EP-3- EP-3- EP Material: EP,EP1,EP...EP1 111

113 Metric cylindrical bushes CSB-EP Designation Designation d After fitting D L (h13) d After fitting D L (h13) EP-3- EP-3-3 EP-- EP-- EP-- EP--3 EP-- EP-- EP-- EP-- EP--3 EP-3- EP-3- EP-3-3 EP-334- EP-334- EP EP EP-336- EP EP EP EP EP EP EP EP-444- EP EP EP-444- EP-45-3 EP-45- EP-- EP--3 EP--4 EP-- EP-6-4 EP-6-6 EP-6-4 EP-6- EP-7- EP-7-6 EP--6 EP-5- EP-59- EP-995- EP-95- EP-- EP-111- EP-11- EP-113- EP EP-5- EP

114 PLASTIC COMPOUND BEARINGS CSB-EPF Metric flange bushes Recommend fitting tolerance: Housing: H7 Shaft: h9 Order EP F-6-6 L L Flange bushes Material d d 1 1 d 3 3 d Designation Designation EPF-34-3 EPF-34-5 EPF-45-3 EPF-45-4 EPF-45-6 EPF-7-4 EPF-7-5 EPF-6-4 EPF-6-6 EPF-6- EPF-6-1 EPF-1-5 EPF-1-7 EPF-1-9 EPF-1-7 EPF-1-9 EPF-1-1 EPF-1- EPF-1- EPF-1- EPF--7 EPF--9 EPF--1 EPF-- EPF-- EPF-- EPF-- EPF--1 EPF-- EPF EPF--9 EPF-- EPF-- EPF-- EPF-- EPF-- EPF-- EPF-- EPF-- EPF-3-11 EPF-3- EPF-3-1 EPF--11 EPF-- EPF--1 EPF-334- EPF EPF EPF-336- EPF EPF EPF EPF-34- EPF EPF EPF-45- EPF--4 EPF-- EPF Material: EP,EP1,EP...EP1 113

115 M h t Order EPW-- Material d D T washer CSB-EPF Metric thrust washer M.1 t. d +. D -. T h +.1~+.4 EPW-- EPW-1- EPW-4- EPW-6- EPW-3- EPW-3- EPW-36- EPW-3- EPW-44- EPW-644- EPW-4- EPW-34- EPW-36- EPW-466- EPW-474- EPW-57- EPW-69- Washer Dim. Designation Fitting Dim. EPF-- EPF-111- EPF-11- EPF-113- EPF EPF-5- EPF EPF-7- EPF-7- EPF-- EPF-5- EPF-59- EPF-995- EPF Designation Designation Metric flange bushes d D T Material: EP,EP1,EP...EP1 1

116 THE TECHNICAL DESIGN NOTES Influences on the service life: Wear and service life of the CSB slide bearings are dependent on the following: Specific bearing load Sliding speed PV value Roughness depth of the mating surface Mating surface material and Temperature etc. and so on Removal of material Wear during operation Transfer of material during running-in Service life During running-in, some of the surface of the PTFE/Pb or solid lubricants is transferred to the mating surface. A running surface is formed which has low coefficient of friction and this has a positive effect on the operating behaviours. For 3-layer dry bearings, after running-in, some of the porous bronze layer can be seen on the sliding layer as individual areas of different size. This shows that the bearing is functioning correctly. PV value The PV value has a considerable influence on the bearing service life. It is the product of the specific load P and the sliding speed V and the PV is very important design data, we recommend design lower PV value will leads to a longer service life. Pmax. Max. PV value V max. 1

117 DESIGN NOTES Direction of Motion and PV Value Velocity V m/s {m/min} 1. Rotating motion in single direction of radial journal F Bushing. Oscillating motion F Bushing 3. Reciprocating motion F Bushing 4. Thrust motion Rotation F Thrust washer Oscillation 5. Plane reciprocating motion F Plate F N c S d D L W : Vertical load : Number of rotation : Cylic velocity of reciprocating or oscillating motion : Stroke distance : Oscillating angle : Bearing ID : Bearing OD : Bearing length : Bearing width 1

118 THE TECHNICAL DESIGN NOTES Bearing Load In general, the bearing pressure is obtained by dividing the max. load imposed on the bearing by the pressure supporting area of the bearing. The pressure supporting area is defined as the projected loading area which contacts with the shaft, projected in the direction of the load in cases of a cylindrical and spherical bearings. Bearing Load Type of load Application factor F F F F F F F F F Velocity The main cause of generated heat is the work done at the friction surface of the bearing. It is known from experience that the rise in temperature at the friction surface is affected more by the velocity than by the pressure. With the same PV value, the larger V value is, the high bearing temperature will be. When used in a high velocity operation, it is recommended that the bearings should be designed and used in such a manner that the co-efficient of friction be reduced by positive supply of oil to enhance both cooling and lubricating effectiveness, in order to take advantage of their wear resistance. Bearing speed Application factor 1

119 DESIGN NOTES Oscillating Motion The oscillating motion is considered to be one of the most severe conditions to bearings zero velocity in each cycle of motion. Oil film is liable to be disrupted, fatigue and wear of material be accelerated and wear particles tend to remain longer. The ball bearing which are designed mainly for rotational motion have a very small contact area causing, extreme high contact stress to develop at their pressure supporting areas. They are, thus, unsuitable for oscillating motion because which have large contact sleeve bearings which have large contact area are generally considered better for this application. CSB self-lubricating bearings are the most adequate bearings for oscillating motion having a very tough sliding surface which generates little wear particles, and being an oil-containing type which will not cause noise due to disruption of oil film. Operation intervals Operation may either be continuous or intermittent. Intermittent operations can be advantageous for general type bearings because of intervals which allows generated friction heat to cool down. This enables a PV value to remain relatively high. The disadvantage of intermittent operations is that frequent operational interruptions tend to cause inadequate amount. Moreover, resulting in increasing wear occur when restarting. The heavy load imposed in an intermittent operation is liable to cause boundary lubrication condition. A bearing should be selected which safely endures friction and wear in that condition. Oil-containing bearings self-supply lubricant oil to the sliding surface, and exhibit excellent lubricantmaintaining capability. CSB6# in particular has a high load carrying capacity and displays excellent performance in intermittent operations with high load because of the tough film of solid lubricants covers the sliding surface. Bearing Temperature The life of a bearing is greatly influenced by environment temperature and friction heat that is generated from oscillating and reciprocating motion. For a high temperature application, the PV value of the bearing should be limited to a small value. The heat resistance of plastic bearings are generally inferior to that of metallic bearings. In particular thermoplastic resins poor resistance to heat. They also have high thermal expansion rate. Consequently to maintain a min. Required clearance, careful dimensional control is necessary when the bearings of these materials are designed. Bearing Temp. Application factor 1

120 THE TECHNICAL BEARINGS DIMENSIONAL INSPECTION The wrapped or thin wall bushes are not accurately mensurable in the unfitted condition. Here we list the standard measurement method. Testing the outside diameter The outside diameter of CSB wrapped plain bearings that have to have the interference fit (press fit) in the housing are tested with the aid of a special device. Gap Test A according to DIN 94, part Z Test arrangement and gauge pin Q = mm Test force FB = N Limiting value for z = e mm Test arrangement Outside diameter d = to mm In this test the outside diameter is measured under prestressing force according to DIN 94, part, test A to determine the deviation Delta Z from a standard value. Test load and permissible deviation are calculated according to DIN 94. Normally this method is suitable for large series. The simplified method for testing the outside diameter of plain bearings is based on DIN 94 Method B. The test uses GO and NO GO ring gauge. The corresponding diameters of the GO and NO GO ring gauges are selected according to the DIN standard. Normally this method is suitable for smaller series. Wrapped bushes Push fit, by hand Wrapped bushes Push fit not possible GO gauge NO Go gauge 119

121 Testing the inside diameter The inside diameter is tested according to DIN94, part, test C. To perform this test, the bushes should be fixed in a ring gauge (table 5 according to DIN94 part 1) in this condition the inside diameter can be tested with GO or NO GO plug gauges. Normally this method is suitable for smaller series. The big size bushes recommend use of a three-point micrometer is preferable. Bush pressed into ring gauge dia. mm Dia. range Method C according to DIN 94,part A,5 A Testing the thrust washer Beside the thickness, the flatness of a washer is of particular importance as it has impact on the life of both the washer and its mate. We use very helpful test in which the washer falls through the gap between two plain parallel plates of a gauge under its dead weight. The plates must be big enough to cover the whole washer. Washer weight Thickness of washer Gauge Thrust washer Distance between gauge faces 1

122 9 7 THE TECHNICAL BEARINGS DIMENSIONAL INSPECTION LS CYLINDER RESULTS Feature name JDB3 3.1 um 5. um ISO.39 um Max par val 3.19 um Max par ang 6. deg Scale 1. um Datum SPINDLE Filt. Type Filter No. Planes Profile Meas mode Phase Angle Meas. date Meas. Time CR 1- upr.% External 4.4 deg deg :7:4 runout Z ht Ecc um 49.1 mm LS ROUNDNESS RESULTS Feature name JDB Feature no. 3 R um O 1.5 um E.6 um 34.1 deg 34.5um Scale 1. um Z height 76.5 mm Datum Filter type Filter Profile Meas mode Meas. Date Meas. Time SPINDLE CR 1- upr.% External :31: Machined bushing like CSB6#, CSB6#, CSB4#, CSB etc are highprecision parts. Therefore precision equipment is needed to check them. Here we list the popular check method. The tester used to check a bushing depends on the quality standard and the number of bushings involved. LS CYLINDER RESULTS Feature name JDBT um 4.3 um ISO 39.5 um Max par val -. um Max par ang 3. deg Filter type Filter No. Planes Profile Meas mode Phase Angle CR 1- upr.% External 41.7 deg deg Scale Datum 1. um JDBT Meas. date Meas. Time :37:5 runout Z ht Ecc um 39. mm 1

123 9 7 LS CYLINDER RESULTS Feature name JDB3 3.1 um 5. um Max par val 3.19 um Max par ang 6. deg Filt. Type Filter No. Planes Profile Meas mode Phase Angle CR 1- upr.% External 4.4 deg deg LS CYLINDER RESULTS Feature name JDB um 13.4 um ISO.9 um Max par val 13. um Max par ang 7. deg Filt. Type Filter No. Planes Profile Meas mode Phase Angle CR 1- upr.% External 46.1 deg deg Scale Datum 1. um SPINDLE Meas. date Meas. Time :7:4 Scale Datum. um SPINDLE Meas. date Meas. Time ::47 runout Z ht Ecc runout Z ht Ecc um mm um mm LS ROUNDNESS RESULTS Feature name JDB Feature num 4 R mm O.19 um E. um 34. deg 3.64 um Scale. um Z height 74.5 mm LS CYLINDER RESULTS Feature name JDBT.5 um um Max par val -1.7 um Max par ang 7. deg Scale 1. um Datum SPINDLE Filt. type Filter No. Planes Profile Meas mode Phase Angle Meas. date Meas. Time CR 1- upr.% External 35.7 deg 9.94 deg :34: 36. Datum Filter type SPINDLE CR Filter 1- upr Profile Meas mode. % External runout Z ht Ecc Meas. date Meas. Time :31: um 7.1 mm LS ROUNDNESS RESULTS Feature name JDB3 Feature num R mm O.51 um E 1.19 um 19.6 deg 4.6 um Scale 1. um Z height 67.5 mm Datum SPINDLE Filter type CR Filter 1- upr Profile. % Meas mode External Meas. date Meas. time :7:4 LS CYLINDER RESULTS Feature name JDB3 Feature no. 1 R 33.4 mm O 3.9 um E.46 um 9. deg 3.45 um Scale. um Z height 49.1 mm Datum Filt. type Filter Profile Meas mode Meas. date Meas. Time SPINDLE CR 1- upr.% External :59:36

124 THE TECHNICAL DESIGN OF BEARING ARRANGEMENTS Housing X Detail X Flange Bushes The radius at the transition from the radial to the axial component must be taken into consideration for flange bushes. A sufficiently large chamfer must be provided on the housing to prevent the flanged bushes fouling in the area of the radius. Sufficient support must be provided for the flange in applications with axial loading. 1.. X 1.7. Detail X 3

125 DESIGN OF BEARING ARRANGEMENTS Shaft To make fitting easier, the shaft ends should be chamfered. All sharp edges which could damage the sliding layer must be broken. Higher surface qualities will extend the service life only slightly whereas greater incorrect roughness depths will reduce the service life considerably. Ground or drawn surfaces are preferred. The surface finish of the mating material should be between Ra.- Ra. um obtained by grinding normally. correct Seals If increased levels of contamination occur or the bearing is used in an aggressive environment, the bearing position should be protected. The usual solution is to design the surrounding structure so that the contamination cannot reach the bearing position. A collar of grease may also be used or shaft seals if the level of contamination is particularly high. 4

126 THE TECHNICAL BEARINGS INSTALLATION Bushes d mm 1. Pressing-in arbor. Bushes 3. Housing 4. Shoulder diameter F F F Section A-A d mm 1. Pressing-in arbor. Bushes 3. Housing 4. Shoulder diameter 5. Auxiliary ring 6. O ring 5 A A 6 3 1

127 BEARINGS INSTALLATION At the on-start of operation, contact surfaces of shaft and bearings are smooth, however, microscopic irregularities are inevitable to develop after continued use. A deviation from true center alignment may also exist. Thus, the initial contact between sliding surface could be local. Do not immediately start a regular loaded operation, it may result in damaging the gearing surface, leading to a shorter service life. Instead, gradually break-in operations so to smooth out the microscopic irregularities, and allow the entire pressure support area to slowly come in contact without causing damage. Storage CSB slide bearings are supplied packed in boxes or in a bag in a box. The bearings should be stored in clean, rust proof manner. The thin wall bearings like EP should be protected from deformation during storage. Do not store in locations exposed to high temperatures, high humidity, or the direct rays of the sun, and do not place under a heavy load also. Initial operation Thrust washers and plate We recommended to provide housing with hollowed dents for installing thrust washers and sliding plates. Dowel pins should be applied to prevent turning. 1. Dowel pin application(thrust washer). Inlaid installation(plate).3~.5mm Housing Dent Dowel Pin wear plate.3~.5mm Wear plate Bushing Dowel Pin Housing 3. Flat head screw application.3~.5mm Flat Head Screw.3~.5mm Flat Head Screw Wear plate Wear plate Housing Housing Alternative fixing methods Laser welding, adhesive fixing or soft soldering have also been used for economical alternative fixing if the interference fit on the bush is not sufficient or it is uneconomical to use dowel pins or screws for trust washer and plate. When using laser welding or other higher temperature manners should be considering not exceed the max. slide layer temp. Can be bear. The sliding layer must always be kept free from adhesives. 6

128 SHAFT TOLERANCE TABLE (ISO) THE TECHNICAL c9 d e7 f7 g6 h5 js6 k6 m6 n6 p6 r6 s6 e h6 h7 h js7 p

129 HOUSING TOLERANCE TABLE(ISO) B1 C9 D E F7 G7 JS7 M7 N7 P7 R7 E7 H6 H7 H K7 S T

130 THE MANUFACTURE BEARINGS PRODUCE Releasing Bronze powder Bronze sintering PTFE overlay PTFE sinte Levelling Strip line Releasing Bronze powder Bronze sintering POM Sintering Levelling Strip line Releasing Cleaning Hotting Bronze powder Bronze sintering Levelling Levelling JF Strip line Releasing Oil pocket Cleaning Graphite Dry Levelling FB9G Strip line Releasing Cleaning Dry PTFE Dry Levelling FR Strip line Marking Cutting Forming Coiling Sizin Releasing Bushing Produce line 9

131 ring Sizing Auto Thickness measurement Coiling Sizing Auto Thickness measurement Coiling Bronze sintering Sizing Auto Thickness measurement Coiling Sizing Auto Thickness measurement Coiling Sintering Sizing Auto Thickness measurement Coiling g Chamfering Tolerance testing 13

132 THE MANUFACTURE BEARINGS PRODUCE CNC machines (Japan) CNC machines workroom Honing machines (USA) Lathe machines workroom CNC Machines 131

133 CSB EP compound bearings workroom Lathe Machines Grinding Machines Friction welding 13

134 THE MANUFACTURE R&D CENTER CSB Testing center Thermomechanical analysis(german) Electronic scanning microscope(japan) Instron 67 material testing (USA) Accelerated weathering tester(usa) Dynatup pendulum impact machine(usa) 133

135 Linear motion testing machine Micrograph Oscillation motion testing machine High load PV testing MMD testing machine Low load high speed PV testing Spectrograph machine 134

136 THE APPLICATION AUTOMOTIVE INDUSTRIES We supply CSB 3-layer dry/marginal bearings and EP series self-lubricating bearings for automotive industries. Bushes for accelerator, brake, clutch pedal Bushes for reflector control Bushes for windscreen wipers Bushes for windscreen lift system Bushes for roof window system Bushes for gear lever Bushes for door hinges Bushes for door lock Bushes for seat belt system Bushes for engineer Bushes for starter motor Bushes for chair control Bushes for shock absorbers Bushes for carburetor Bushes for trunk and bonnet hinges Bushes for suspension ball joint

137 Cam Flange Die A A CSB 6#/#/# oilless bearings apply in automotive produce tools. A-A CSB# Bimetal self-lubricating strip applied in segment tire mold. 136

138 THE APPLICATION OA MACHINES & FITNESS EQUIPMENTS We supply CSB 3-layer dry/marginal bearings and EP series self-lubricating bearings for OA machines, ATM machines, food industries, chemical machines, sports machines and fitness equipments and so on. The advantage compare with the metal bushes is lower weight and lower cost

139 TYPICAL CONSTRUCTION APPLICATION & AGRICULTURAL MACHINES The CSB6#/#/# can apply for high load with lower speed application like bulldozer, grab, scraper, crane and so on construction machines. 13

140 THE APPLICATION PLASTIC MACHINES We supply CSB6#/4#/# for higher load and lower speed maintenance-free solution. Like plastic machines, rubber machines, Die-casting machines, PET mold, injection mold etc. The following parts have been used CSB material: Tie bar bushes Toggle linkage bushes Injector bushes Cross head bushes Wear plate

141 CIVIL PROJECTION CSB#/6# Self-lubricating materials applied in water turbine parts. The good wear resistance and maintenance-free solution bearings can be used in civil industries. Hydraulic power station Dam-gate Sluice-gate Bridge oilless bearings... CSB6#/CSB is good material for this kind industries.