Proposed expansion project for manufacturing of polymers Plot No.: A-22/1 & A-21/2, Mahad MIDC, Raigad , Maharashtra

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1 PIDILITE INDUSTRIES LTD. PFR for Environmental Clearance (EC) of proposed Expansion project of manufacturing of Polymers based on Vinyl Acetate Monomer, Acrylate, styrene, Ethylene monomers & Adhesives based on PVA at Plot No.: A-22/1 & A-21/2, Mahad MIDC, Raigad , Maharashtra. Goldfinch Environmental Engineering Systems Private Limited ( Goldfinch ), July 2017 This report is released for the use of the M/s. Pidilite Industries Ltd. Regulators and relevant stakeholders solely as part of the subject EC of Proposed expansion project of Manufacturing of Polymers based on Vinyl Acetate Monomer, Acrylate, styrene, Ethylene monomers & Adhesives based on PVA at Plot No.: A- 22/1 & A-21/2, Mahad MIDC, Raigad , Maharashtra. Information provided (unless attributed to referenced third parties) is otherwise copyrighted and shall not be used for any other purpose without the written consent of Goldfinch/Pidilite. QUALITY CONTROL Pidilite Industries Ltd. proposed expansion project to manufacture of Polymers Name of based on Vinyl Acetate Monomer, Acrylate, styrene, Ethylene monomers & Publication Adhesives based on PVA at Plot No.: A-22/1 & A-21/2, Mahad MIDC, Raigad , Maharashtra Project Number Report No. 1 Version 1 Released August, 2017 Prepared By Mr. Siddhesh Karangutkar & Mr. Umesh Parab Reviewed By Dr. Nivedita Kulkarni Released By Mr. Anand Apte DISCLAIMER Goldfinch has taken all reasonable precautions in the preparation of this report as per its auditable quality plan. Goldfinch also believes that the facts presented in the report are based on information submitted by Pidilite and based on the technical expertise of Goldfinch as on the date it was written. However, it is impossible to dismiss absolutely, the possibility of errors or omissions. Goldfinch therefore specifically disclaims any liability of any form resulting from the use or application of the information contained in this report. The information is not intended to serve as legal advice related to the individual situation. PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 1

2 Contents 1.0 INTRODUCTION OF THE PROJECT Introduction of the Project Introduction of the Project Proponent Brief description of nature of the project Need for the project and its importance to the country and or region PROJECT DESCRIPTION Type of Project Project Location Details of alternate sites considered and the basis of selecting the proposed site Size or Magnitude of Operation Raw Materials Resource optimization/recycling and reuse envisaged in the project Availability of water its source, energy/power requirement and source Water Requirement and Source Fuel Requirement Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal Gaseous Emissions Effluent Connectivity Land Form, Land use and Land ownership Topography Soil classification Climatic data from secondary sources Social Infrastructure Availability Planning In Brief Planning Concept Land Use Planning Assessment of Infrastructure Demand (Physical & Social) Amenities/Facilities Population Projection Existing infrastructure Industrial area Residential Area PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 2

3 5.3 Green Belt Social Infrastructure Drinking Water Management Sewage System Industrial Water Management Solid Waste Management Power Requirement & Supply / source Rehabilitation and Resettlement (R & R) Plan Policy to be adopted (Central/State) in respect of the project affected persons PROJECT SCHEDULE & COST ESTIMATES Likely date of start of construction and likely date of completion Estimated project cost Economic Viability ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 3

4 EXECUTIVE SUMMARY Since inception in 1959, Pidilite Industries Limited has been a pioneer in consumer and Specialty chemicals in India. Over two-third of the company s sales come from products and segments it has pioneered in India. Pidilite Industries is the market leader in adhesives and sealants, construction chemicals, hobby colors and polymer emulsions in India. Brand name Fevicol has become synonymous with adhesives to millions in India and is ranked amongst the most trusted brands in India. Fevicol is now the largest selling adhesives brand in Asia. Pidilite Industries Limited, has proposed an expansion project for manufacturing of polymers based on Vinyl Acetate Monomer (VAM), Acrylate, Styrene and adhesives based on Poly Vinyl Alcohol (PVA) to increase production to MT per year, at Plot no. A-22/1 & A- 21/2, MIDC- Mahad, Dist. Raigad, Maharashtra. The proposed project falls under classification 5(f) of schedules listed in EIA notification SO1533 dated 14/09/2006. Its appraisal category is B-1. Project Synopsis: Sr. No Parameters Description 1. Category as per EIA Notification 5 (f) B-1 2. Latitude 18 6'32.59"N 3. Longitude 73 28'18.96"E Existing Capacity: Products : TPA Proposed Capacity For expansion 4. Proposed Production Capacity Products : TPA Total after expansion Products : TPA 5. Total Plot Area Sq.m. Existing 2995 Sq.m + proposed 1677 Sq.m 6. Green Belt Area 7. Fresh Water Requirement Existing 202 CMD + Proposed 121 CMD Total: 323 CMD PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 4

5 Sr. No Parameters Description 8. Effluent Quantity (Trade + Domestic) 9. Trade Effluent Treatment 10. Domestic Waste water Treatment 11. Fuel requirement at full load 12. Power Requirement 13. Dispersion of emission DG Sets, Trade Effluent: Existing 42.5 CMD + Proposed 25.5 CMD Total: 68.0 CMD Domestic: Existing 8.0 CMD + Proposed 1.0 CMD Total: 9 CMD Effluent treatment plant of designed capacity 50.0 CMD consisting primary, secondary and tertiary treatment followed by RO and Evaporator. During proposed expansion it will be upgraded to Capacity of 80.0 CMD for the treatment of 68.0 CMD. Out of total effluent 48.0 CMD effluent will be sent to CETP and 20 CMD will be treat in RO and permeate will be reused for the cooling tower and gardening. Domestic wastewater treatment in proposed STP of capacity 15 CMD No Boiler or Thermopack at the site. Steam is being supplied by own adjacent plant located at A 21 Plot Steam requirement: Steam requirement Existing kg/day. Proposed Kg/Day. Total = kg/day Existing power (Connected load): 1750 KW Additional power required: 250 KW No DG set at the site, DG power is tapped from our sister concern (Pidilite A21 site). 14. Work Force Existing 222 Nos. + Additional 28 Nos. Total: 250 Nos. Existing facility cost Cr + Additional Cr 15. Total Capital Cost the project Total Cr. PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 5

6 1.0 INTRODUCTION OF THE PROJECT 1.1 Introduction of the Project Pidilite Industries Ltd. (Hereafter being referred as Pidilite for brevity in this text) proposed expansion project to manufacture of polymers based on Vinyl Acetate Monomer (VAM), Acrylate, Styrene and adhesives based on Poly Vinyl Alcohol (PVA). Since inception in 1959, Pidilite Industries Limited has been a pioneer in consumer and Specialty chemicals in India. Over two-third of the company s sales come from products and segments it has pioneered in India. Pidilite Industries is the market leader in adhesives and sealants, construction chemicals, hobby colours and polymer emulsions in India. Brand name Fevicol has become synonymous with adhesives to millions in India and is ranked amongst the most trusted brands in India. Fevicol is now the largest selling adhesives brand in Asia. Pidilite Industries Limited, has proposed an expansion project for manufacturing of polymers based on Vinyl Acetate Monomer (VAM), Acrylate, Styrene and adhesives based on Poly Vinyl Alcohol (PVA) to increase production to MT per year, at Plot no. A-22/1 & A- 21/2, MIDC- Mahad, Dist. Raigad, Maharashtra. As per the EIA Notification S.O dated 14 th September 2006, proposed activity is covered under Synthetic Organic Chemical Industry 5 (f) and needs prior environmental clearance. Further, as the proposed industry is under category B. Since it is located in a notified industrial area the project will not need public approval and is under category B Introduction of the Project Proponent List of directors along with their designation is given in Table 1-1 Table 1-1: List of Directors and their designations Name of Director Shri M B Parekh Shri N K Parekh Shri Bharat Puri Shri Bansi S Mehta Shri Ranjan Kapur Shri A B Parekh Designation Executive Chairman Non-Executive Vice Chairman Managing Director Independent Director Independent Director Whole time director PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 6

7 Shri A N Parekh Shri Sanjeev Aga Shri Uday chander Khanna Smt Meera Shankar Shri Sabyasachi Patnaik Shri Vinod Kumar Dasari Whole time director Independent Director Independent Director Independent Director Whole time director Independent Director 1.3 Brief description of nature of the project The proposed expansion will be carried out on Plot No. A-22/1 & A-21/2 at Mahad MIDC, Raigad, with land admeasuring Sq. m to manufacture of polymers having existing capacity of products TPA and after expansion having capacity of TPA. 1.4 Need for the project and its importance to the country and or region The proposed project is needed to serve increasing demand from local and international market. The finished product will earn foreign exchange, which is beneficial to economical grown of country. The project will generate extra employment to the youths. Overall the project will be beneficial to counties economic and social growth. Projection for next years Year Capacity Growth Average Gap % % % % % % PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 7

8 1.5 Demands-Supply Gap Competition in the Indian Chemical market swelled in recent years, with increasing generic penetration. This had many companies opting out of low-margin segments, as competition resulted in lower prices. This created a gap between demand and supply. Such unusual price hikes take place when there is withdrawal of some of the key competitors, which leads to demand override and as a consequence prices start soaring in a free-pricing market. 1.6 Imports vs. Indigenous Production The proposed products, including production of Specialty chemicals having high demand in the export market. Also their demand is increasing in the domestic market. Production of these products are domestically reduces the need to import these in future along with significant scope for export in these products. 1.7 Domestic /Export Markets The finished goods will be sold in domestic market and would be largely exported to the Regulated International Market as per demand all over the world. 1.8 Employment Generation due to the project We estimate that 28 additional persons would be required for additional production. PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 8

9 2.0 PROJECT DESCRIPTION 2.1 Type of Project Proposed project is an expansion project to manufacture of Polymers falling in category 5(f) B-1 of EIA notification The existing capacity of products TPA and after expansion having capacity of TPA 2.2 Project Location Pidilite has a manufacturing unit at Plot No A-22/1 & A-21/2, Mahad MIDC, Raigad. Major factories adjacent to the manufacturing unit are Ashok Alochem, Laxmi Organics and Pidilite A21 unit on East side. The proposed site is well connected by road to Mumbai- Goa National Highway (NH 66) at distance of 1.5 Km. Nearest railway station is at Veer which is 17 km away from site. The nearest airport is Mumbai at 180 km. ` Corner Latitude Longitude A 18 6'27.02"N 73 28'19.62"E B 18 6'29.95"N 73 28'16.69"E C 18 6'31.44"N 73 28'16.30"E D 18 6'33.72"N 73 28'16.09"E E 18 6'34.87"N 73 28'16.40"E F 18 6'36.85"N 73 28'21.00"E G 18 6'36.54"N 73 28'23.11"E center 18 6'32.59"N 73 28'18.96"E Figure 2-1 : Satelite Image of the Site PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 9

10 Figure 2-2 : Mahad MIDC Map PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 10

11 The project site is situated in Mahad MIDC. It is a notified industrial area where the land is owned by Maharashtra Industrial Development Corporation (MIDC) and leased to the Company. The land is meant for industrial activity. Land Ownership: Land is owned by Maharashtra Industrial Development Corporation (MIDC) and leased to the Company for 99 years. 2.3 Details of alternate sites considered and the basis of selecting the proposed site The proposal is for expansion in the existing products at same manufacturing unit using existing infrastructure only hence consideration of alternate site is not done. 2.4 Size or Magnitude of Operation The products manufactured and their capacities proposed are shown in below Table Table 2-1: Existing and Proposed Production Capacity. Proposed products for Environmental Clearance Polymeric based on VAM, Acrylate, Styrene monomers and Adhesive based on PVA Proposed products quantity (MT/A) Existing Proposed Total PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 11

12 2.5 PROCESS DESCRIPTION: Polymers based on Vinyl Acetate Monomer, Polyvinyl Alcohol, Styrene, Acryate Etc. The required quantity of Monomers is received in overhead mixing vessel/ or Reactor. Water and Surfactants are charged and emulsion is prepared. Requisite quantity of surfactants, activator/catalyst are charged to the reactor. Monomer emulsion is then added to the reactor over a period of time maintaining moderate temperature under atmospheric pressure. After the reaction, the contents are cooled, filtered and packed as product. If necessary. water and other additives are added to the reactor prior to filtration. No gases are generated and vented during the process. Process Flow Diagram: PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 12

13 Material Balance PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 13

14 Chemical reaction PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 14

15 2.6 Raw material required along with estimated quantity, likely source, marketing area of final Product/s, mode of transport of raw material and finished product Raw Materials: The detailed raw material list for proposed products as per selected capacity is detailed below for all reactants, solvents and support chemicals. Source for Raw Material Procurement: Raw Materials are easily available in the local market, from Mumbai and Gujarat. Mode of Transport of Raw Materials: Raw Material and finished goods will be transported through Trucks/ Tankers. Storage at the site: Raw Materials will be stored in storage yard at the project site. Location of storage yard is demarcated in Layout Plan. PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 15

16 Table 2-3: Details of Raw material Quantity Sr. No. Chemicals / Items Unit Capacity, MT Consump tions in MT per day Storage Physical State (Solid / Liquid / Gas) Max. qty. stored at any point of time Days of Storage Source of Supply Means of Transpor t (By Road / Ship / Air) 1 Styrene MT 46.7X2 16 Tanks Liquid Local Road 2 Dibutyl Maleate MT 15.7X2 1.6 Tanks Liquid Local Road 3 Dibutyl Pthalete MT Tanks Liquid Local Road 4 Diocyl Maleate MT Tanks Liquid Local Road 5 Vinyl Acetate Monomer 6 Methyl Methacrylate MT Tank Liquid Local Road MT Tank Liquid 15 5 Local Road 7 Butyl acrylate MT Tank Liquid Local Tanker 8 2-Ethyl Hexyl acrylate MT Tank Liquid 15 3 Local Tanker 9 Ethyl acrylate MT 87 8 Tank Liqid Local Tanker 10 Polyvinyl Alcohol MT Bags Solid 35 7 Local By Truck 11 Acrylonitrile MT Tank Liquid 15 9 Local Tanker PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 16

17 12 Acrylic acid MT Tank Liquid Local Tanker 13 Methacrylic acid MT 25 2 Tank Liquid Local Tanker 2.7 Resource optimization/recycling and reuse envisaged in the project Most energy efficient technology is selected. In proposed expansion project, domestic waste water will be treated in proposed STP of capacity 15 CMD and this treated water will be recycle. 2.8 Availability of water its source, energy/power requirement and source Water Requirement and Source Total fresh water requirement after expansion of the project for domestic and industrial activity during operation phase will be 323 CMD for first day and afterwards it will be reduced to 294 CMD. The water supply is from MIDC. The details of water requirement are given in Table 2-4 Table 2-4: Details of Raw water consumption Sr. Existing requirement Proposed Total Units No. CMD CMD CMD A Process B Utilities 1 Cooling water Boiler make up D Domestic E Gardening Total Recycle water From STP + RO Net Water requirement Power Requirement Power requirement for project made available through State Electricity Board. Present Power sanctioned load is 1750 KW. Additional 250 KW power will be required for proposed expansion. PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 17

18 Emergency power There are no DG sets at the site. DG power is tapped from our sister concern (Pidilite A21 site) Fuel Requirement As there are no DG and Boiler at the site, hence there is no requirement of fuel at the site. 2.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal Gaseous Emissions Details of gaseous emissions from Process and Flue gas are given in Table 2-5 PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 18

19 Table 2-5: Details of emissions from process and flue gas A From fuel burning: Existing Proposed 1 Number of stacks vents : Nil Nil 2 Type of fuel and its quantity (Separately for each other) B From process : Steam is being supplied by own adjacent plant located at A 21 Plot : No gaseous emission from process. Continue to utilize steam from our adjacent unit located at A 21 plot Effluent The quantity of effluent generated proposed project is given in Table 2.7 S. No. Units Table 2-7: Details of Effluent Generation Effluent generation Qty. Existing Effluent generation Qty. Proposed Effluent generation Qty. Total A Process B Utilities 1 Cooling water Boiler Total C Domestic Out of total effluent, 48.0 CMD effluent will be sent to CETP and 20 CMD will be reused in cooling tower and gardening. PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 19

20 Water Balance: Particulars Consumption (CMD) Loss (CMD) Effluent (CMD) Water Requirement Existing Proposed Total Existing Proposed Total Existing Proposed Total Domestic (To STP) 1 (To STP) 9 (To STP) Industrial process Cooling Tower Gardening Total Water Recycled Total fresh water required to CETP and 20 to RO PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 20

21 Treatment Scheme for Trade Effluent The effluent from process washing after pre-treatment, utilities blow downs, floor washing, canteen and other amenities are collected under gravity. Collected effluent will be pumped to equalization tank of ETP. A screen shall be provided at the inlet of tank for removal of bigger size suspended matters. The collected effluent in equalization tank shall be subject to air scouring for equalization and acid/alkali dosing for neutralization. There will be two tanks for the purpose; one under equalization & neutralization while other is under operation. The neutralized and equalized effluent shall be pumped to primary clarifier mixer, where Poly Aluminium Chloride solution along with Flocculent shall be added for flocculation and coagulation. Coagulated effluent shall be passed through primary clarifier, in which solid liquid separation take place. Clear overflowing water free of suspended particles will be sent to secondary treatment. Settled sludge in the clarifier shall be removed periodically from the bottom for dewatering. Dewatered sludge shall be sent for disposal in TSDF, while filtrate water shall be recycled in to the system in feed well of clarifier. Effluent from primary clarifier shall be fed to aeration tank of secondary treatment system. The effluent passes through Pressure Sand Filter and GAF before going to MBR (Membrane Bio- Reactor). MBR is compact built purification system combining a biological degradation with membrane separation step. The effluent is fed to the aerated bioreactor where organic components are oxidized by activated sludge. Next the aqueous sludge passes through the membrane filtration unit, separating water from the sludge. The sludge returns to the bioreactor while permeate is discharged or sent to RO. RO reject will be treated in evaporator & the salts will be disposed to CHWTSDF. PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 21

22 M/S PIDILITE INDUSTRIES LTD. PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 22

23 Treatment Scheme for Domestic Wastewater Details of Hazardous and Non Hazardous wastes The types of Hazardous wastes generated from the project, method of disposal is shown in below table below Table 2-7: Details of Proposed Solid waste along with the Category and disposal method Hazardous Wastes 1 Type of waste Category No. Existing Qty. Total Disposal Additional 1 Spent oil Lit/ A 242 Lit/A 642 Lit/A Waste residue containing oil Waste/residue (Adhesive) & residue including filters Discarded containers/barrels & liners used for HW/Chemicals ETP Sludge and Salts from evaporator MT/A MT/A MT/A MT/A & 6.7 MT/A 1855 Nos./ A & 4017 Nos./ A MT/A & 4.0 MT/A 1125 Nos./A & 2433 Nos./A MT/A & 10.7 MT/A 3000 Nos./A & 6450 Nos./A Sale to authorized recycler Sale to authorized recycler CHWTSDF Sale to authorized recycler 38.6 MT/A MT/A 62.6 MT/A CHWTSDF 6 Spent Carbon from ETP MT/A 8.00 MT/A CHWTSDF Non Hazardous & other Wastes 1 Type of waste Qty. Total Disposal Existing Additional 1 Waste paper, Pallet, Sweeping material, Etc. 5.0 MT/M MT/M Sale 2 E-Waste MT/A 0.3 MT/A 3 Battery waste MT/A 0.4 MT/A Sale to authorized dismantlers / Recyclers. Returned to battery manufacturer through authorized dealer on buy back procurement PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 23

24 2.10 Schematic representations of the feasibility drawing which give information of EIA purpose. Project Identification What environmental impacts are normally associated with such type of projects being proposed? Pre-feasibility Analysis Is the Project feasible from an environment point of view? Project Design (a) What negative environmental impacts could arise if the proposed project is implemented with proposed design? (b) Is there alternative design with less environmental impacts? Project Appraisal Have all the environmental concerns associated with the project been eliminated? Project Implementation What environmental concerns might arise at the implementation phase of the project? Preparation of an Environment Monitoring and Evaluation Plan (a) What environment monitoring indicators are required to ensure that the implementation of components of the project will be executed within environmentally sound limits? (b) What is required to ensure that the recommended environmental control measures will be implemented and enforced? (c) (Prepare a comprehensive environment monitoring and management plan) (d) Post EIA Monitoring and Environment Audit (a) Is the implementation of components of the project being executed in an environmentally sound manner? (b) Are all the recommended environmental control measures being implemented and enforced? Are there any environmental impacts that were earlier not anticipated when EIA was done? ( Identify gaps and corrective action ) PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 24

25 3.0 SITE ANALYSIS 3.1 Connectivity Proposed unit is planned at Plot No. A-22/1 & A-21/2, Mahad MIDC, Raigad, Maharashtra. The nearest city from the site is Mahad at a distance of 6.5 Km. The nearest railway station is Veer at 17 Km The nearest airport is at Mumbai at 180 km. Site is well connected to Mumbai Goa national highway (NH 66). 3.2 Land Form, Land use and Land ownership The proposed land is situated in approved chemical zone of MIDC where land use is industrial. Land is owned by MIDC and is leased for 99 years. 3.3 Topography The industry is located at Latitude 18 6'32.59"N and Longitude '18.96"E. Toposheet of the site is shown below. The study area (10 km radius) around the project site exhibits flat terrain. Figure 3.1: Toposheet Showing Project site and 10Km of area PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 25

26 3.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. Proposed site falls under the Industrial MIDC. The land is reserved for Industrial use. Savitri river at 2.2 km and Kaal River is at 2.4 Km from the project site. 3.5 Soil classification Soil is the product of parent rocks. Climate, rainfall, humidity and vegetation affect the soil formation in the Konkan region. The soil of the district is essentially derived from the Deccan trap which is the predominant rock formation of the district. The main types of soil found in the district are black soil, khar or salt soil, coastal alluvium and literate soils. The district is has course soil, medium black soil, deep black soil and lateritic soil in 0.91 lakh hectares 1.43 lakh hectares, 0.80 lakh and 0.25 lakh hectares respectively. 3.6 Climatic data from secondary sources The climate of Raigad district is typical hot and humid that of the west coast of India characterized with plentiful and regular monsoon rainfall. The weather is oppressive in hot months and highly humid throughout the year. The summer season is from March to May followed by the south west monsoon season from June to September. The period from December to February is of winter season. Region receives the rainfall from the south-west monsoon. The average annual rainfall in the district is mm. 3.7 Social Infrastructure Availability Key infrastructure such as hospitals, schools, bank, places of worship and social/ community facilities such as park, market, playground etc. education, health care, community development, income distribution, employment and social welfare are available in nearby area of Maharashtra Industrial Estate. PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 26

27 4.0 Planning In Brief 4.1 Planning Concept MIDC Industrial area, provides many basic facilities like uninterrupted water supply, power and road network & solids disposal facility if feasible. When various sites were seen, this site appeared to be environmentally best as also from the business angle and therefore this option was finally adopted. This site is inside the campus of the MIDC and means safe transportation, less need of Utilities, less constructing buildings and roads, less fuel, less water with optimization of infrastructure. 4.2 Land Use Planning Existing land is already developed and located in a designated industrial area. The total plot area is sq.m. Table 4-2: Land Use Break Up Sr. No. Area Area in sq. m. Existing Proposed 1 Area used for manufacturing Safety area & Tank storage Area used for storage of raw materials/products Area used for utilities (Boilers, Thermopack, chimneys, D G sets, Cooling towers, ETP and STP) Administrative Building (Including offices, security, Excise office) Roads Open area Area used for green belt development Area provided for Parking Area for Storm water Nala Recreation Area Total plot area PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 27

28 4.3 Assessment of Infrastructure Demand (Physical & Social) Key infrastructure such as hospitals, schools, bank, places of worship and social/ community facilities such as park, market, playground etc. education, health care, community development, income distribution, employment and social welfare are available in nearby area of Maharashtra Industrial Estate. 4.4 Amenities/Facilities In proposed site many basic facilities like uninterrupted water supply, Power and Road Network & solids disposal facility if feasible are available. This site is inside the campus of the MIDC and means safe transportation, less need of utilities, less constructing buildings and roads, less fuel, less water with optimization of infrastructure and networking with CHWSTDF (Common Hazardous Waste Storage Treatment and Disposal facility), Taloja, in vicinity established with support of MIDC and MPCB. All nearby villages are provided with drinking water from wells or Government Water Supply Schemes RWS. Hence we do not encroach upon their supply. 4.5 Population Projection Population plays a key role in the development of the agriculture of the region. Like other districts of Maharashtra, Raigad is essentially a district of villages. The total population of the district as per census 2001 was of which per cent is rural and per cent is urban population. Out of this population per cent are male and per cent are female population. There are altogether 1919 inhabited places in the district of which 1893 are villages and 26 municipal towns. In 2011, Raigad had population of 2,634,200 of which male and female were 1,344,345 and 1,289,855 respectively. In 2001 census, Raigad had a population of 2,207,929 of which males were 1,117,628 and remaining 1,090,301 were females. Raigad District population constituted 2.34 percent of total Maharashtra population. In 2001 census, this figure for Raigad District was at 2.28 percent of Maharashtra population. PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 28

29 5.0 Existing infrastructure 5.1 Industrial area Industrial Area (Processing area) Utilities Cooling tower Non- Processing Area Administrative Cabins Security cabins Workers restroom Water reservoirs Temporary storage sites Works block etc. 5.2 Residential Area There is no residential area proposed at Site. 5.3 Green Belt The project is built on an MIDC plot with plot area of Sq.m and existing green belt area is 2995.sq.m. & proposed green belt area will be 1677 Sq.m. There are around 2150 nos. of plants already planted at the site. 5.4 Social Infrastructure The basic amenities within the study area include primary schools, dispensaries, water supply, electric supply, public telephones, hotels, banks, post offices, petrol pumps, bus services, technical training institute and entertainment etc. PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 29

30 5.5 Connectivity Proposed unit is planned at Plot No. A-22/1 & A-21/2, Mahad MIDC, Raigad, Maharashtra. The nearest city from the site is Mahad at a distance of 6.5 Km. The nearest railway station is Veer at 17 Km The nearest airport is at Mumbai at 180 km. Site is well connected to Mumbai Goa National Highway (NH 66). 5.6 Drinking Water Management The source of water supply is from MIDC. 5.7 Sewage System Domestic sewage will be treated in proposed STP of 15 CMD. Treated water will be reused for gardening. 5.8 Industrial Water Management Effluent treatment plant of designed capacity 50.0 CMD is consisting of primary, secondary and tertiary treatment followed by RO & evaporator. During proposed expansion ETP will be upgraded to capacity of 80 CMD for the treatment of 68.0 CMD of industrial effluent. Out of total effluent, 48.0 CMD effluent will be sent to CETP. Presently 12 CMD of effluent is reused and after proposed expansion 20 CMD will be reused in cooling tower and gardening after treatment in RO. 5.9 Solid Waste Management Hazardous solid waste generated from the process and from ETP will be collected, stored, transported and sent to MWML, Taloja as per Hazardous waste (Management, Handling and Transboundry Movement) Rules Power Requirement & Supply / source The present connected load is 1750 KW. Additional 250 KW power is required for proposed expansion.. PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 30

31 6.0 Rehabilitation and Resettlement (R & R) Plan 6.1 Policy to be adopted (Central/State) in respect of the project affected persons including home oustees, land oustees and landless. This project does not require acquisition of land and the infrastructure. Hence, there is no any kind of activity of Rehabilitation and resettlement carried out over it. PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 31

32 7.0 PROJECT SCHEDULE & COST ESTIMATES 7.1 Likely date of start of construction and likely date of completion The expansion activity is likely to start after getting Environmental Clearance and NOC/CTE from the authorized committee. 7.2 Estimated project cost along with analysis in terms of economic viability of the project The total investment envisaged is Rs with the break-up as given below Table 7-3 Table 7-3: Cost Break-Up Sr. No. Particulars (Cost in Cr.) Existing Proposed Total 1 Land Building & Premises Plant and Machinery & Equipment Furniture and Fixtures Environmental Management Included in Equipments Vehicles/Misc Total Cost Economic Viability The project has been conceived assuming that there will be a growth in demand for the proposed products, leading to a reasonable rate of return in the medium term. The project is considered bankable. PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 32

33 8.0 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) Proposed expansion activity will provide benefits to the local people in terms of financial and social welfare. Some of the product will be exported, which will fetch foreign exchange to the Nation. Local people will get direct financial benefit by way of employment. Local people will get some contract of supply and services to get indirect income. Company will contribute in improving education and health facilities in nearby area. As the company is observing treatment of all emissions as per norm, No impact on the environment after all mitigation measures. PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 33

34 Annexure I Plant Layout PFR for M/s. Pidilite industries Ltd. Prepared by Goldfinch Engineering Systems Pvt. Ltd. Page 34