PRE FEASIBILITY REPORT

Transcription

1 PRE FEASIBILITY REPORT for PROPOSED EXPANSION OF DISTILLERY of M/s. SHREE GANESH KHAND UDYOG SAHKARI MANDLI LTD. Shri Harisinhji Mahida Bhavan, At & Po: Vataria, Tal: Valia, Dist: Bharuch, Gujarat

2 CONTENTS Sr. No. Description Page No. 1. Executive Summary 3 2. Introduction of the Project/Background information 6 3. Project Description 8 4. Site Analysis Planning Brief Proposed Infrastructure Rehabilitation and resettlement (R& R) Plan Project Schedule & Cost Estimates Analysis of Proposal (Final Recommendations) EXECUTIVE SUMMARY 1.1 Company Profile Shree Ganesh Khand Udyog Sahkari Mandli Limited was founded in the year 1985 in Gujarat, India. The Company is a manufacturer and exporter of diverse range of Agricultural and other products. All the affairs of the company are managed under the guidance of Mr. Banesinh S. Dodia, the managing director. It is under his headship, they have achieved the newer heights of success. Here are the few highlights of the company. Specialization The enterprise is a co-operative Sugar Factory registered under the Co-operative Sugar Societies Act-1961 (Regd. No. SE-42, dt ). The plants installed in our production unit have the capacity of 4200 TCD owing to the same, around 3800 to 4000 MT of Sugarcanes is crushed per day with capacity utilization of around 120%. We have also achieved an average sugar recovery of 10.52% during season Infrastructure The state-of-the-art infrastructure is backed with technologically advanced tools and machineries that assist in the quality and quantity production of our products. Moreover, the robust infrastructural base has also been an essential element of smooth functioning of the business.

3 Quality Assurance Our prime motto is to serve quality products and for the same, various stringent quality tests are conducted under the supervision of our quality control executives. The quality checks are conducted in our well-equipped laboratories that are arranged in our plants of Distillery & Sugar. 1.2 Project Details Products along with Production Capacity NAME OF PRODUCTS Products EXISTING* (MT/Month) TOTAL AFTER EXPANSION (MT/Month) V.P. Sugar 14,500 14,500 Rectified Spirit 33 KLPD 66 KLPD Absolute Alcohol 30 KLPD 60 KLPD By-Products Molasses 6,000 7,500 Bagasse 45,000 45,000 Filter Cake 4,500 4,500 * CTE No dated Dec. 27, 2010 obtained. CCA Inward application no dated June 25, 2015 applied Raw Material Requirement LIST OF RAW MATERIALS SUGAR EXISTING* (MT/Month) TOTAL AFTER EXPANSION (MT/Month) Sugar Cane 1,35,000 1,35,000 Lime Sulphur Phosphoric Acid DISTILLERY 2

4 Molasses 3,750 MT/Month 7,500 MT/Month * CTE No dated Dec. 27, 2010 obtained. CCA Inward application no dated June 25, 2015 applied. 1.3 Water Requirement, Waste Water Generation and Treatment Total water requirement is 1820 KL/Day at present which is met through Bore well. The wastewater generation is 1215 KL/Day at present. Total water requirement will be 2010 KL/Day after proposed expansion which is met through Bore well. The wastewater generation will be 890 KL/Day after proposed expansion. The effluent from sugar factory is sent to ETP consists of primary, secondary & tertiary treatment facility to treat the effluent and treated effluent is reused as per requirement of factory for cooling, washing, irrigation purposes, etc. Entire qty. of wastewater from distillery is utilized in bio-composting and the same shall be followed after proposed expansion. 1.4 Air Pollution Source and Control Management Sr. Stack Stack Height Air Pollution Control Parameter Permissible Limit No. Attached to in meter System Boiler 1 & 2 (20 MT/Hr) Boiler 3 (35 MT/Hr) Boiler 4 (15 MT/Hr) Boiler 5 (Proposed) (2.5 MT/Hr) 40 Multi Cyclone Separator with Scrubber (Wet) Particulate Matter 150 Mg/Nm 3 SO 2 NO X 100 ppm 50 ppm Particulate Matter 150 Mg/Nm 3 SO 2 NO X 100 ppm 50 ppm Particulate Matter 150 Mg/Nm 3 SO 2 NO X 100 ppm 50 ppmler Particulate Matter 150 Mg/Nm 3 SO 2 NO X 100 ppm 50 ppmler There shall be no process emission from the manufacturing process as well as any other ancillary process. 3

5 Sr. No. 1.5 Hazardous Waste Management Type of Hazardous Waste Category Existing Total after Proposed Expansion 1. Used Oil Lit/ Month 2. Discarded Bags / Liners / Drums Nos./Month 3. Bio-Compost MT/Month 4. ETP Sludge MT/Month Mode of Disposal 202 Lit/ Month Collection, storage, transportation and final disposal by sale to registered re processors or use as lubricant Collection, storage, Nos./Month transportation & sale to authorized traders MT/Month Used as manure 1.6 Green Belt Company has developed an effective green belt within the factory and on periphery of the factory. Total Plot Area is 4,86,264 m 2 out of which 1,45,879 m 2 is Green Belt Area. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 1.7 Power & Fuel Requirements Power required from DGVCL is 75 KW. SR. NO. NAME OF FUEL QUANTITY (MT/HR) EXISTING ADDITIONAL TOTAL 1. Bagasse Biomass (Briquette) INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 Identification of the project and project proponent. In case of mining project, a copy of mining lease/letter of intent should be given. 4

6 Identification of the project Shree Ganesh Khand Udyog Sahkari Mandli Limited, Proposes expansion of distillery at Shri Harisinhji Mahida Bhavan, At & Po: Vataria, Tal: Valia, Dist: Bharuch, Gujarat Identification of the project proponent SR. NAME OF DIRECTOR NO. 1. SHREE SURJITSINH.A.MANGROLA (CHAIRMAN) 2. SHREE MOHANBHAI BECHARBHAI PATEL (VICE-CHAIRMAN) ADDRESS AT & PO.LUNA, MOBILE NO AT & PO : NAGAL, MOBILE NO SHREE MOTISINH GANPATSINH MATIYEDA AT & PO : VALIA, MOBILE NO SHREE VIJAYSINH BHIMSINH VASAVA PO : MIRAPOR, MOBILE NO SHREE DINESHBHAI CHHANABHAI PATEL (CHAUDHARY) PO : AMBAVADI, MOBILE NO SHREE JAYENDRASINH MOTISINH KATHAVADIYA AT & PO : KATHWADA MOBILE NO SHREE ARVINDSINH CHHATRASINH VARACHHIYA AT & PO : KANTVA, MOBILE NO SHREE IBRAHIM GULAM MOHMED MANJRA AT & PO : DIVA, MOBILE NO SHREE PIYUSHKUMAR CHANDRAVADAN PATEL AT : VAGHVAN, MOBILE NO SHREE MAHENDRASINH RANDHIRSINH PILUDARIYA AT & PO : DHAROLI, MOBILE NO SHREE NAVINBHAI PARAGBHAI PATEL AT & PO : SAMLOD, 5

7 MOBILE NO SHREE HIRALAL KANCHANLAL MODI AT & PO : ANKLESHWAR MOBILE NO SHREE KARSHANBHAI.G.PATEL AT & PO : PARDI IDRISH, MOBILE NO SHREE MANHARLAL.M.PATEL AT & POST : CHALTHAN, MOBILE NO SHREE BANESINH.S.DODIA (MANGING DIRECTOR) AT & POST : VATARIA, MOBILE NO DIRECTOR OF SUGAR GANDINAGAR PHONE: JOINT DIRECTOR (AGRI.) VADODARA 18. DIRECTOR GANDHINAGAR PHONE: Brief description of nature of the Project Proposed expansion of Distillery 2.3 Need for the project and its importance to the country and or region The demand for products intended to be manufacture is increasing in the country by expanding this unit M/s Shree Ganesh Khand Udyog Sahkari Mandli Limited will be able to meet the demand of the product locally. This will also generate direct and indirect employment opportunity for various levels of people. 2.4 Demands-Supply Gap Based on our informal survey of the market with our current customers and various traders, we have found that there is a big potential for the range of the products we are planning. 6

8 2.5 Imports vs. Indigenous production Based on the current cost of indigenous raw materials and the non availability of some materials, we will have to import some of the key raw materials as they are not available indigenously. This will make us very competitive against imported finished products and we will export of our finished products to the international markets. 2.6 Export possibility Depending on the international demand of products we shall explore the possibility of exporting the products. 2.7 Domestic/Export Markets Major portion of the product will be used for domestic market and some portion of the product may be exported depending on the international market. 2.8 Employment Generation (Direct and Indirect) due to project. M/s Shree Ganesh Khand Udyog Sahkari Mandli Limited will give direct employment to local people based on qualification and requirement. In addition to direct employment, indirect employment shall generate ancillary business to some extent for the local population. 3.0 Project Description 3.1 Type of Project including interlinked and interdependent projects, if any. Proposed Expansion of Distillery Unit Category: A-5(g) No interlinked project has been submitted. 7

9 3.2 Location (map showing general location, specific location and project boundary & project site layout) with coordinates. Map showing general location (Courtesy: Environmental Information Center, New Delhi) 8

10 Project Site (Google Map) 9

11 10

12 Plot Layout 11

13 3.3 Details of alternate sites considered and the basis of selecting the proposed site, particularly the environmental considerations gone into should be highlighted. It is expansion within existing premises. No alternate site considered. Major factors involved in the selection of site are listed below: Minor site clearance activities shall be carried out to clear shrubs and weed. The project site is located on level ground, which does not require any major land filling for area grading work. Proximity to Raw Material suppliers. Site is very well connected by road and railway. Availability of Power, Water, etc. Modern infrastructure support and amenities at par in other global markets, including: Efficient transport facilities. Environment-friendly zone. Uninterrupted power supply. 3.4 Size or Magnitude of Operation Please refer Section-1.2.1, Page No. 1 to Project Description with process details (a schematic diagram/flow chart showing the project layout, components of the project, etc. should be given) Please refer Please refer Form-I, Annexure-III. 3.6 Raw Material required along with estimated quantity, likely source, marketing area of final product/s, mode of transport of raw material and Finished product. For raw material required along with quantity; Please refer Section-1.2.2, Page No Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined. After proposed expansion, every effort will put to recycle/reuse the water. 12

14 3.8 Availability of water its source, energy/power requirement and source should be given. Water Source Total water requirement shall meet through bore well. Power & Fuel Requirement Power required from DGVCL is 75 KW. Bagasse: 55 MT/Day (40 MT/Day Existing + 15 MT/Day Additional) Biomass (Briquette): 0.5 MT/Day 3.9 Quantity of wastes to be generated (liquid and solid) and scheme for their management/disposal. Please refer Please refer Form-I, Annexure-V & VI Schematic representations of the feasibility drawing which give information of EIA purpose. ACTIVITIES OVERVIEW OF E. I. A. STUDIES SOURCE OF INFORMATION RECONNAISSANCE SURVEY OF EXISTING PLANT MONITORING OF AIR, WATER & SOIL QUALITY & NOISE LEVELS. DATA ON METEOROLOGY SOCIO-ECONOMIC STATUS & BASIC AMENITIES. SITE VISITS BY AND INTERVIEWS WITH LOCALS INTRODUCTION BASELINE ENVIRONMENTAL STATUS SOCIOECONOMIC STATUS & INFRASTRUCTURE PROPOSED PLANT ANNUAL REPORT MARKET ASSESSMENT FINANCIAL REPORT PROJECT REPORT ENVIRONMENTAL INFORMATION CENTRE CENTRAL GROUND WATER BOARD GUJARAT POLLUTION CONTROL BOARD (GPCB) PUBLIC HEALTH ENGINEERING DEPT. AGRICULTURE DEPARTMENT FOREST DEPARTMENT IRRIGATION DEPARTMENT EMPLOYMENT EXCHANGE HEALTH CENTER CENSUS DEPT. INDIAN METEOROLOGICAL DEPT. IDENTIFICATION & ASSESSMENT OF IMPACTS EVALUATION OF IMPACTS BY MATRIX METHOD DESCRIPTION OF EFFLUENT TREATMENT PLAN, AIR POLLUTION CONTROL, HAZARDOUS WASTE MANAGEMENT, GREEN BELT DEVELOPMENT MONITORING PROGRAM IMPACTS METHODOLOGY OF IMPACT ASSESSMENT ENVIRONMENTAL MANAGEMENT PLAN FACILITY DESCRIPTION CONSEQUENCE ANALYSIS PREPARATION OF DISASTER MANAGEMENT PLAN RISK ANALYSIS STUDIES & DISASTER MANAGEMENT PLAN SAFETY, HEALTH & ENVIRONMENTAL POLICY, GUIDELINES BY DIRECTOR GENERAL OF FACTORY SAFETY, MINISTRY OF LABOR. 13

15 4.0 Site Analysis 4.1 Connectivity Site is very well connected by road Availability of water, power facilities 4.2 Land Form, Land Use and Land Ownership It will be incorporated in EIA Studies. 4.3 Topography (along with map) We will be incorporated topography in EIA Studies. 4.4 Existing land use pattern (agriculture, non-agriculture, forest, water bodies (including area under CRZ)), shortest distances from the periphery of the project to periphery of the forests, national park, wild life sanctuary, eco sensitive areas, water bodies (distance from HFL of the river), CRZ. In case of the notified industrial area, a copy of the Gazette notification should be given. It will be incorporated in EIA Studies. 4.5 Existing Infrastructure Existing Infrastructures facilities are listed below: Site is very well connected by road Proximity to sugar cane growers Availability of sufficient land free form cultivation Availability of power evacuation facilities 4.6 Soil Classification It will be incorporated in EIA Studies. 14

16 4.7 Climatic data from secondary sources Primary source: our own weather station & Secondary Sources: Indian Meteorological Department, Ahmedabad. 4.8 Social infrastructure available Depending on the growth of the company the required social infrastructure will be provided. 5.0 Planning Brief 5.1 Planning Concept (type of industries, facilities, transportation, etc) Town and Country planning/development authority classification. Type of Industry: Proposed expansion of distillery 5.2 Population Projection It will be incorporated in EIA Studies. 5.3 Land use planning (breakup along with green belt etc.) Total Area m 2 Plant Area m 2 Open Area m 2 Green Belt Area m Assessment of Infrastructure Demand (Physical & Social) It will be incorporated in EIA Studies. 5.5 Amenities/Facilities It will be incorporated in EIA Studies. 15

17 6.0 Proposed Infrastructure 6.1 Processing Zone m Non- Processing Zone m Green Belt Company has developed an effective green belt within the factory and on periphery of the factory. Total Plot Area is 4,86,264 m 2 out of which 1,45,879 m 2 is Green Belt Area. In addition to this, majority of the vacant land shall be planted with trees, shrubs and grasses. 6.4 Social Infrastructure Depending on the growth of the company the required social infrastructure will be provided. 6.5 Connectivity (Traffic and Transportation Road/ Rail/Metro/ Water ways etc) Major factors involved in the selection of site are listed below: Site is very well connected by road Proximity to sugar cane growers Availability of sufficient land free from cultivation Availability of power facilities Availability of water 6.6 Drinking water Management (Source & Supply of water) Total water requirement shall meet through bore well. 6.7 Sewerage System Sewage pipes would be laid in entire sugar factory for the removal and disposal of mainly non-harmful liquid wastes from the offices, canteen and domestic waste coming from different sections. These liquid wastes would be sent to septic tank & soak pit. 6.8 Solid Waste Management Please refer Section 1.5 (Page No. 3). 16

18 7.0 Rehabilitation and Resettlement (R& R) Plan 7.1 Policy to be adopted (central/state) in respect of the project affected including home oustees, land oustees and landless laborers (a brief outline to be given) There is no habitation on the proposed expansion project activity area and it is barren land, so R & R policy is not applicable to this project. There shall not be displacement of any population in project area. Any major activity that may lead to resettlement of the people is considered as permanent impact. Hence, there is no permanent impact on this account. The increasing industrial activity will boost the commercial and economical status of the locality up to some extent. 8. Project Schedule & Cost Estimates 8.1 Likely date of start of construction and likely date of completion (Time schedule for the project to be given). We shall start construction after getting environmental clearance and consent to establish. We shall start production upon making application for CCA. 8.2 Estimated Project cost along with analysis in terms of economic viability of the project. Total Project Cost for proposed project activity is Rs Crores. 9. Analysis of Proposal (Final Recommendations) 9.1 Financial and social benefits with special emphasis on the benefit to be local people including tribal population, if any, in the area. Employment would be as per prevailing norms of state government for skilled and unskilled people for the proposed expansion project. Social Welfare shall be done. Cordial relation with the industry shall be established and representation shall be made to villagers for help for creation of facilities related to health, education, etc. 17