Adhesives, Sealants, Equipment and Services. Water, Food and Beverage Filtration Solutions Medical Filtration Solutions
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1 Adhesives, Sealants, Equipment and Services Water, Food and Beverage Filtration Solutions Medical Filtration Solutions
2 2 Filtration Solutions for Water, Food and Beverage, Medical INNOVATION More than 30% of our sales comes from products launched in the last five years. Henkel. Improving your process, understanding your challenges. GLOBAL SUPPLY CHAIN to maintain a reliable supply of products to our customers. CUSTOMIZED SOLUTIONS We will create the formula that meets your exact requirements. Proven filtration solutions for all your needs today and tomorrow WHY HENKEL? Filter manufacturers face daily challenges reducing costs, improving efficiency, and staying ahead of the competition, to name just a few. Many suppliers can offer an adhesive. But Henkel offers much more: engineering expertise to integrate the adhesives into your manufacturing process; custom-formulated products to meet your specific application requirements; and the innovation pipeline to offer you a continuous stream of new and creative solutions. GLOBAL SUPPORT no matter where in the world you re located. Henkel, the leading solution provider for adhesives, sealants and functional coatings worldwide, provides more than adhesives. We work with you to optimize your manufacturing process, identify improvements, and solve your toughest challenges. BROAD PRODUCT PORTFOLIO to provide the optimum solution for your challenges. Henkel is in the business of solving problems. With our history and experience in the filtration industry, our experts can help find ways to improve your process. We can show you how to reduce your adhesive consumption while improving filter efficiency. And we ll provide all the testing data to back up our recommendations. Let us show you the value Henkel offers. INTEGRATED MANUFACTURING PROCESS to ensure our equipment works seamlessly with your production line. We re your partner every step of the way. COMPREHENSIVE TESTING to support our product and process recommendations. ENGINEERING SERVICES 10 R&D centers around the world staffed by 3,000 design and application professionals.
3 4 Filtration Solutions for Water, Food and Beverage, Medical INNOVATIONS IN ADHESIVE SOLUTIONS 6 WATER, FOOD AND BEVERAGE FILTN MARKETS 8 Innovation. Partnership. Solutions. Drinking Water Filtration Expertise and Value-Added Partnership In-depth industry knowledge. And the broadest technology portfolio in the business. With a global team dedicated to the filtration industry, Henkel offers years of experience, support and expertise. Combined with our broad product portfolio, we can provide solutions for just about any product or process challenge. Dairy, Food and Beverage Wastewater Process Water Pool and Spa Technology Overview 10 Spiral Wound Membrane Bonding...12 Filament Winding...14 Carbon Block Filtration/End Cap Bonding...15 Hollow Fiber Potting...16 Pleated Filters...22 Many of our solutions work across filtration applications. We ve categorized them here so that you can easily identify the solutions that meet your needs. We re not just a supplier, we re a solution provider. Contact us to help solve your manufacturing challenges. MEDICAL FILTN MARKETS 25 Dialyzers and Oxygenators Hollow Fiber Potting...26 For Assistance, Call or visit HENKEL SERVICES 29
4 6 Filtration Solutions for Water, Food and Beverage, Medical Innovations in Adhesive Solutions A brief history of Henkel breakthroughs Expertise in Adhesives; Expertise in Filtration Henkel s commitment to innovation has led to breakthroughs in the adhesives industry for more than 90 years. Today, more than 30 percent of our sales comes from products launched in the last five years. Our focus on innovation helps us find solutions to our customers toughest challenges. Henkel s global filtration team is dedicated to helping filter manufacturers solve problems, reduce costs and improve efficiencies. Let us help you: Optimize your adhesive use while improving filter performance Increase production speed Increase filter reliability Reduce inventory and scrap costs Reduce overall manufacturing costs and increase efficiency First Henkel adhesive First anaerobic adhesive First industrial cyanoacrylate adhesives (CAs) Introduction of low bloom, impact resistant cyanoacrylates (CAs) First high-temp anaerobic adhesive New innovative light cure adhesive solutions First TECHNOMELT hot melt adhesive, now used in water filtration First polyurethane assembly adhesive, now used in water filtration First UV-cured adhesive, now used in medical/ filtration markets First light cure cyanoacrylates (CAs), now used in water filtration First polyurethane membrane bonding adhesive New advanced polyurethane solutions for membrane bonding New advanced epoxy solutions for drinking water filter applications
5 8 Filtration Solutions for Water, Food and Beverage, Medical WATER FILTN MARKETS Drinking Water Dairy, Food and Beverage Process Water Spiral wound membrane bonding, filament winding, end cap bonding As water becomes a scarce resource in many regions of the world, filter manufacturers need to keep pace with the demand for better, more refined filtration options. Henkel has the expertise to formulate custom adhesives to meet your changing needs. Our polyurethane adhesives resist a wide range of ph, chemicals, temperatures and pressures while meeting agency approvals. Our hot melt adhesives offer reliable performance for carbon block and end cap bonding. Wastewater Management Process Water Water Recycling Hollow fiber potting, fiber sealing The municipal wastewater, industrial wastewater and water recycling industries are facing increased regulations for water treatment and recycling. Henkel s innovation capabilities allow us to develop new adhesive solutions to keep pace with changing substrates, process automation upgrades and more demanding filtration requirements. Pool and Spa End cap replacement, pleat separation, First pleat/last pleat bonding Pool and spa owners want filters that keep their water clean and clear with simple operation, low maintenance and reliable performance. Henkel offers an array of adhesive solutions for end cap replacement, pleat separation and first pleat/last pleat bonding that help filter manufacturers guarantee filter function and durability.
6 10 Filtration Solutions for Water, Food and Beverage, Medical Partner with Henkel for Solutions in all Filtration Technologies Industry standards: FDA, NSF, KTW, EU Food, ISO Low scrap Fast processing speeds Flexibility Spiral Wound Membrane Bonding Carbon Block Filtration Hollow Fiber Potting Pleated Filters Henkel s solutions for spiral wound filtration elements range from microfiltration to reverse osmosis. High chemical resistance Blister-free Low scrap Increase production speeds Stable raw material supply Industry standards FDA, NSF, KTW and EU Food Filament Winding Henkel offers reliable solutions for end cap bonding as well as end cap molding and demolding. Long open times Good adhesion to low surface energy plastics, i.e., PP, PE Clear or off-white to match end caps Industry standards FDA, KTW, NSF and EU Food Henkel provides adhesive solutions for any of your dry and/or wet hollow fiber application needs, for static or centrifugal processes. Centrifugal Potting Fast curing Low shrinkage and wicking Controlled trim windows Industry standards: FDA, NSF, KTW, EU Food, ISO Static Potting Larger potting areas Chemical-resistant applications Industry standards: FDA, NSF, KTW, EU Food, ISO Henkel offers a variety of hot melt adhesive solutions for end cap replacement, pleat separation and first pleat/last pleat applications. Fast processing speeds Low wicking Excellent chemical resistance Industry standards: FDA, KTW, NSF and EU Food Low viscosity High strength
7 12 Filtration Solutions for Water, Food and Beverage, Medical SPIRAL WOUND FILTN SOLUTIONS TWO-PART POLYURETHANE SYSTEMS Spiral Wound Membrane Bonding Applications include drinking water, process water, desalination, dairy, food and beverage filtration WET MEMBRANE (>15% WATER CONTENT) Moderate/High Chem. & Temp. Resistance ( C) Fastest Trim Times Highest Chemical & Temp. Resistance ( C) Highest Penetration & Highest Blister Resistance Highest Chemical & Temp. Resistance ( C) DRY MEMBRANE (<15% WATER CONTENT) Moderate/High Chem. & Temp. Resistance ( C) Highest Penetration & Highest Blister Resistance Fastest Trim Times UK 178 A / UK 178 B UK 8048 A / 5048 B UK 8049 A / 5049 B UK 8046 A / 5046 B UK 178 A / 178 B TWO-PART POLYURETHANE SYSTEMS Typical Properties Spiral wound filtration elements support a wide range of applications and environmental conditions. Henkel offers adhesive solutions for both wet and dry membranes that provide the temperature and chemical resistance required for virtually any application. Our solutions can improve filter designs and manufacturing with: Improved efficiencies optimized adhesive leaves more available membrane surface area Higher production outputs optimized for dispense and cure speed Reduced field failures robust, specifically designed adhesive systems Reduction of work in process (WIP) faster, streamlined Reduced scrap cost optimized penetration for reducing blistering and veining, minimal variation Minimize your investment and risk with fully tested and qualified solutions. Henkel can thoroughly test the performance of our adhesives with your membrane. From the lab to the shop floor, we will optimize the adhesive and application process to maximize your manufacturing efficiency and filter performance. Spiral Wound Filter Diagram High chemical resistance Blister-free Low scrap Increase production speeds Stable raw material supply Industry approvals FDA, NSF, KTW and EU Food Concentrate Permeate Permeate core tube Adhesive Feed Feed spacer Permeate carrier RO/UF membrane PRODUCT NO. UK 178 A IDH (Pail) IDH (Drum) IDH (Tote) UK 178 B IDH (Pail) IDH (Drum) IDH (Tote) UK 8048 A IDH (Pail) IDH (Drum) UK 5048 B IDH (Pail) IDH (Drum) UK 8049 A IDH (Pail) IDH (Drum) UK 5049 B IDH (Pail) IDH (Drum) UK 8046 A IDH NA (Drum) IDH NA (Pail) UK 5046 B IDH NA (Drum) IDH NA (Pail) TYPE Polyol VOL. MIX MASS MIX SPIRAL WOUND MEMBRANE BONDING MIXED (cps) SHORE HARDNESS GEL TIME (100 G AT 77ºF) UK 178 A and UK 178 B combined 1:1 0.9:1 18, (A) min. OPEN TIME (MIN.) TRIM TIME (HRS.) hrs. (cps) COLOR AGENCY DESCRIPTION 18,000 Iso 18,000 Polyol 1:1 0.89:1 UK 8048 A and UK 5048 B combined 18,000 (thixo.) 50 (D) min. 20 < 8 hrs. 30,000 Iso 11,000 Polyol 1:1 0.89:1 UK 8049 A and UK 5049 B combined 18,000 (thixo.) 50 (D) min. 20 < 8 hrs. 30,000 Iso 11,000 Polyol 1:1 0.89:1 UK 8046 A and UK 5046 B combined 13,000 (thixo.) 95 (A) min hrs. (@ 50 C) 20,000 Iso 7,000 Amber FDA & NSF 61 Amber FDA Amber FDA Amber FDA Fast trim times, optimized performance for wet and dry membrane Highest temp. and chemical resistance, wet or dry membrane Highest temp. and chemical resistance, dry membrane High temp. and chemical resistance, highest penetration, dry membrane LEARN MORE: This catalog lists the most common products used in each application. Many additional products are available. Not all products are available in all countries. Contact your Henkel representative for assistance.
8 14 Filtration Solutions for Water, Food and Beverage, Medical Filament Winding Drinking water applications Low viscosity, high strength Carbon Block Filtration End Cap Bonding Drinking water applications Reliable performance PRODUCT NO. TYPE EA A and B VOL. MIX MASS MIX (cps) IDH A (Drum) Resin 3,000 IDH B (Drum) Hard 3:1 100:29 22 Filament Winding EPOXY Typical Properties FILAMENT WINDING MIXED (cps) SHORE HARDNESS 1, (D) GEL TIME (100 G AT 77ºF) 17 min. (200 g) TENSILE STRENGTH (PSI) Two-Component epoxy TEAR STRENGTH (LBS./IN.) COLOR AGENCY DESCRIPTION High High Clear FDA Low viscosity High strength End caps on carbon block cylinders are an important part of filter performance, since they ensure that water is forced through the carbon. The end caps also ensure that the filter cartridge seals properly within the housing. Adhesives for end cap bonding must be able to accommodate a wide variety of manufacturers product sizes and production needs. Henkel s hot melt adhesives for end cap bonding offer: Long open times up to 80 seconds Good adhesion to low surface energy plastics, i.e., PP, PE Clear and off-white colors to match end caps Industry approvals: FDA , KTW and NSF HOT MELT Typical Properties END CAP BONDING Coating slot Fiberglass filament LEARN MORE: This catalog lists the most common products used in each application. Many additional products are available. Not all products are available in all countries. Contact your Henkel representative for assistance. PRODUCT NO. TECHNOMELT AS 2787 TYPE ASSEMBLY TIME IDH (Box) PO Moderate TECHNOMELT AS 4222 IDH (Box) PO Fast TECHNOMELT AS 4208 IDH (Box) PO Moderate TECHNOMELT AS 947C IDH (Box) EVA Moderate TECHNOMELT AS 232 IDH (Box) EVA Moderate OPEN TIME (SEC.) Moderate (40-60) Short (10-20) Moderate (40-60) Long (60-80) Long (60-80) SOFTENING POINT (ºC) / (ºF) (CPS) AT 325 F AT 350 F COLOR 90 / 194 4,800 3,800 Yellow 160 / 320 4,800 8,100 White 100 / ,000 12,000 White 78 / 172 7,400 4,500 White 87 / ,000 11,000 White AGENCY FDA FDA /NSF* and KTW FDA /NSF* and KTW FDA /NSF* FDA /NSF* *Filters manufactured with these products have been NSF approved. Note: Typically entire filter assemblies must be submitted and approved by NSF. DESCRIPTION High tack High temp. and fast set speed Well-balanced Go-to product Go-to product
9 16 Filtration Solutions for Water, Food and Beverage, Medical Water Purification Hollow Fiber Potting Permeate Net Housing Applications include drinking water, process water, wastewater, dairy, food and beverage, and medical filtration Capillary membrane Solutions for static and centrifugal processes Feed inlet Adhesive Feed inlet Hollow Fiber Potting Henkel can provide adhesive solutions for any of your hollow fiber potting application needs, whether you have large parts requiring a static process or high speed production needs with a centrifugal process. We will recommend the right adhesive, develop an optimized process and bring in the equipment partners to provide best-in-class solutions. Water Purification Static Potting Benefits: Centrifugal Potting Benefits: Larger potting areas Fast curing Chemical-resistant applications Low shrinkage and wicking Controlled trim windows Bacteria Solids Fiber Sealing Step One: Step Two: Bundle with quick-setting hot melt Pot with epoxy or polyurethane Module Cassette Process train Call Henkel s Technical Customer Support for other innovative processing solutions to speed up your production line
10 18 Filtration Solutions for Water, Food and Beverage, Medical Small Fiber Bundles EA A/ EA B EA E-30CL EA M-31CL Highest Temp. and Chemical Resistance > 80 C Lowest Exotherm PE AP A/ PE AP B EA A/ EA B Two-Part Epoxy Tight Fiber Bundles EA 9452 A/B EA 9640 A/B Wet Fibers (> 8% water content) Static Process Flexible to Reduce Fiber Damage EA 3346 A/B HOLLOW FIBER POTTING Higher Chemical Resistance CR 3510 A/ CR 4300 B High Temp. and Chemical Resistance < 80 C Two-Part Polyurethane Lowest Shrinkage CR 3519 A/CR 4200 B Dry Fibers (< 8% water content) Highest Chemical and Temp. Resistance ( C) Centrifugal Process Moderate/High Chem. and Temp. Resistance ( C) Fast Cure Two-Part Polyurethane Two-Part Polyurethane CR 3519 A/ CR 4300 B CR 3528 A/ CR 4200B See page 21 for information on these products. CR 3525 A/ CR 4200 B PRODUCT NO. EA A IDH (Can) EA B TYPE Resin TWO-PART EPOXY SYSTEMS Typical Properties VOL. MIX MASS MIX HOLLOW FIBER POTTING MIXED (cps) GEL TIME SHORE (100 G AT HARDNESS 77ºF) EA A and EA B combined 2.44:1 100:34.5 3, (D) 180 min. High IDH (Can) Hardener 500 EA E-30CL EA E-30CL IDH (Pail) Resin 10,500 2:1 100:46 6, (D) 160 min. High IDH (Pail) Hardener 2,000 IDH (50 ml Cart.) IDH (400 ml Cart.) EA M-31CL IDH (50 ml Cart.) IDH (200 ml Cart.) PE AP A IDH (Pail) PE AP B Dual 2:1 100:46 6, (D) 160 min. High Dual Resin TENSILE STRENGTH (PSI) (cps) COLOR AGENCY DESCRIPTION 3,500 10,500 Resin/ 2,000 Hardener Amber Clear EA M-31CL 10,500 2:1 100:46 6, (D) 160 min. High Resin/ 2,000 Hardener Clear PE AP A and PE AP B combined 2:1 100:46.1 4, (D) 30 min. High IDH (Pail) Hardener 3,250 EA A IDH (Tote) EA B Resin EA A and EA B combined 2:1 100:46.5 3, (D) 30 min. High IDH (Tote) Hardener 2,500 EA 9452 A IDH (Drum) EA 9452 B Resin EA 9452 A and EA 9452 B combined 2.14:1 100:39 3, (D) 3.6 hrs. High IDH (Drum) Hardener 154 5,750 3,500 17,420 Clear Clear Amber Controlled viscosity ISO KTW, EU 10/2011 Controlled viscosity (small application < 30 g) Controlled viscosity (small application < 30 g) Controlled viscosity and low exotherm (85 C) Controlled viscosity and low exotherm (85 C) Controlled viscosity, medium pot life and 137 C exotherm 7 EA 9640 A EA 9640 A and EA 9640 B combined IDH (Drum) Resin 2,800 EA 9640 B 2.36:1 100:35 2, (D) 5 hrs. High IDH (Drum) Hardener 2,700 Amber Controlled viscosity, medium pot life and 140 C exotherm EA E3346 A EA E3346A and EA E3346B combined 8 IDH (Pail) Resin 2,500 EA E3346 B 1.71:1 100:54 7, (D) 60 min. 16,324 IDH (Pail) Hardener 20,000 Purple Controlled viscosity and high elongation (46%) LEARN MORE: This catalog lists the most common products used in each application. Many additional products are available. Not all products are available in all countries. Contact your Henkel representative for assistance.
11 20 Filtration Solutions for Water, Food and Beverage, Medical TWO-PART POLYURETHANE SYSTEMS Typical Properties Small Fiber Bundles Highest Temp. and Chemical Resistance > 80 C Lowest Exotherm Two-Part Epoxy Tight Fiber Bundles Wet Fibers (> 8% water content) Static Process Flexible to Reduce Fiber Damage HOLLOW FIBER POTTING Higher Chemical Resistance High Temp. and Chemical Resistance < 80 C Two-Part Polyurethane Lowest Shrinkage Dry Fibers (< 8% water content) Highest Chemical and Temp. Resistance ( C) Centrifugal Process Moderate/High Chem. and Temp. Resistance ( C) Fast Cure Two-Part Polyurethane Two-Part Polyurethane EA A/ EA B 2 EA E-30CL 3 EA M-31CL PE AP A/ PE AP B EA 9452 A/B 5 7 EA A/ EA B EA 9640 A/B See page 19 for information on these products. EA 3346 A/B CR 3510 A/ CR 4300 B CR 3519 A/ CR 4200 B CR 3519 A/ CR 4300 B CR 3528 A/ CR 4200 B CR 3525 A/ CR 4200 B PRODUCT NO. CR 3510 A IDH (Pail) CR 4300 B IDH (Can) IDH (Can) CR 3519 A TYPE Polyol VOL. MIX MASS MIX MIXED (cps) HOLLOW FIBER POTTING GEL TIME SHORE (100 G AT HARDNESS 77ºF) CUTTING WINDOW (HRS.) CR 3510 A and CR 4300 B combined PROCESS 2:1 100: (D) min. 12 Static (flip in 2-4 Iso hrs.) 55 CR 3519 A and CR 4200 B combined IDH (Drum) Polyol 3,200 Static CR 4200 B 1.45:1 100:80 2, (D) min. 12 (flip in 2-4 hrs.) IDH (Pail) Iso 1,500 CR 3519 A IDH (Drum) CR 4300 B IDH (Can) IDH (Can) CR 3528 A IDH (Drum) CR 4200 B Polyol CR 3519 A and CR 4300 B combined (cps) COLOR AGENCY DESCRIPTION 2,000 2:1 100: (D) min. 12 Static (flip in 2-4 Iso hrs.) 55 Polyol CR 3528 A and CR 4200 B combined 1.55:1 100:82 1, (D) min. 30 min. (@ 60 C) Centrifugal IDH (Pail) Iso 1,500 CR 3525 A CR 3525 A and CR 4200 B combined IDH (Pail) Polyol 1, min. CR 4200 B 1.67:1 100:75 1, (D) 25 min. Centrifugal (@ 60 C) IDH (Pail) Iso 1,500 3,200 1,300 Cream Cream Cream Amber Amber KTW KTW KTW KTW KTW Harder, less moisturesensitive for wet membranes Flexible, less shrinkage, less moisture-sensitive for wet membranes Fast cure speeds, harder, less moisturesensitive for wet membranes For dry membrane, higher chemical and temp. resistance (harder and higher exotherm) For dry membrane FIBER BUNDLING ADHESIVES PRODUCT NO. TYPE APPLICATION TECHNOMELT AS 4208 IDH (Box) TEROSON MS 939 BK IDH (Drum) PO Hot Melt MS Polymer Fiber Bundling Pre-casting Fibers (close fibers) ASSEMBLY TIME Moderate OPEN TIME Moderate sec. SOFTENING POINT (ºC) / (ºF) (cps) AT 325 F AT 350 F COLOR 100 / ,000 12,000 White AGENCY FDA / NSF* & KTW Long 4-10 min. N/A N/A N/A Black DESCRIPTION For fast assembly process Highly flexible non-sagging paste *Filters manufactured with these products have been NSF approved. Note: Typically entire filter assemblies must be submitted and approved by NSF. LEARN MORE: This catalog lists the most common products used in each application. Many additional products are available. Not all products are available in all countries. Contact your Henkel representative for assistance.
12 22 Filtration Solutions for Water, Food and Beverage, Medical Pleated Filters Pool and spa applications Fast processing and curing speeds, excellent chemical resistance End cap replacement Pleat separation First pleat/last pleat TWO-PART POLYURETHANE SYSTEMS Typical Properties END CAP MOLDING LEARN MORE: End Cap Replacement The end cap helps to provide structural support and increase filter cartridge durability. It must also withstand chlorine degradation. Henkel s adhesives for end cap replacement offer the following benefits: Fast cure speeds Controlled viscosity to limit wicking Clean demolding lettering using FREKOTE Exitt NSF approval Chemical resistance Pleat Separation and First Pleat/Last Pleat Pleats are key to the filter s performance. Clearly defined and easily separated pleats allow for increased water flow and quality filtration. Our TECHNOMELT adhesives for pleat applications offer a number of benefits: Fast processing speeds Low wicking Excellent chemical resistance Industry approvals: FDA, KTW, NSF and EU Food This catalog lists the most common products used in each application. Many additional products are available. Not all products are available in all countries. Contact your Henkel representative for assistance. PRODUCT NO. UK 180 A IDH (Drum) UK 180 B TYPE Polyol VOL. MIX MASS MIX MIXED (cps) SHORE HARDNESS GEL TIME (100 G AT 77ºF) UK 180 A and UK 180 B combined TENSILE STRENGTH (PSI) 1.34:1 1.11:1 1, (A) 2 min. 2, TEAR STRENGTH (LBS./IN.) (cps) COLOR AGENCY DESCRIPTION 1,500 Blue IDH (Drum) Iso 1,100 Amber MOLD RELEASE Typical Properties END CAP DE-MOLDING PRODUCT NO. TYPE FINISH SUBSTRATES RELEASED AGENCY DESCRIPTION FREKOTE EXITT IDH (Aerosol Can) FREKOTE LIFFT IDH (Gallon) PRODUCT NO. TYPE Sacrificial Sacrificial ASSEMBLY TIME High Gloss Semi-Gloss Thermoset Polyurethanes and Hot Melts HOT MELT Typical Properties OPEN TIME (SEC.) TECHNOMELT AS 4208 IDH (Box) PO Moderate Moderate (40-60) TECHNOMELT AS 947C IDH (Box) EVA Fast Long (60-80) TECHNOMELT AS 232 IDH (Box) EVA Moderate Long (60-80) FIRST PLEAT/LAST PLEAT PLEAT SEPAN TECHNOLOGY SOFTENING POINT (ºC) / (ºF) (cps) AT 325 F AT 350 F NSF* Self-leveling, fast de-molding, low wicking and excellent chemical resistance Silicone mold release agents offer superb release properties, choice of finish,and excellent part detail to meet your specific molding requirements COLOR AGENCY DESCRIPTION 100 / ,000 12,000 White FDA /NSF* and KTW For highest bond strengths to olefins 78 / 172 7,400 4,500 White FDA /NSF* Long open times for proper assembly process 87 / ,000 11,000 White FDA /NSF* Long open times for proper assembly process *Filters manufactured with these products have been NSF approved. Note: Typically entire filter assemblies must be submitted and approved by NSF.
13 24 Filtration Solutions for Water, Food and Beverage, Medical MEDICAL FILTN MARKETS Ensuring Reliable Performance for Medical Filtration Hollow Fiber Potting Demand for medical filtration will continue to increase due to aging populations and improved access to medical care, especially in developing countries. Henkel s experience in the medical device industry can assist medical filter manufacturers by developing customized solutions and recommending optimized processes and products to meet their specific requirements.
14 B 26 Filtration Solutions for Water, Food and Beverage, Medical Customized Products for Medical Filters Controlled trim times, defined viscosity, and ISO approved Dialyzers and Oxygenators Hollow fiber potting MEDICAL DIALYZERS Fast Trim Times Medium Trim Times Highest Flexibility with Trim Times Henkel s two-part polyurethane adhesives for hollow fiber filtration offer flexibility and customized options for medical filter manufacturers. Henkel has the expertise to customize our products for your specific application needs. CR 5103 A / 4100 B CR 5103 A / 4620 B CR 3502 A / CR 4100 B Cutting the adhesive to open the fibers is critical to producing a good dialyzer. The adhesive needs to be cut within the cutting window to allow the adhesive to build enough hardness to avoid delamination from the housing, but not gain too much hardness so that a smooth surface can be obtained. TWO-PART POLYURETHANE SYSTEMS Typical Properties HOLLOW FIBER POTTING Henkel s customized options ensure the proper use of our adhesives so that customers can consistently produce dialyzers with an efficient and optimized process. Benefits: Customized products for specific application needs Low viscosity for optimal fiber bundle penetration High adhesion to plastic housings PRODUCT NO. CR 5103 A TYPE (cps) IDH (Drum) Poly 1,200 CR 4100 B IDH (Drum) Iso 1,100 VOL. MIX MASS MIX MIXED (cps) SHORE HARDNESS GEL TIME ( C CR 5103 A and CR 4100 B combined CUTTING WINDOW (HRS.) PROCESS COLOR AGENCY DESCRIPTION 1.75:1 100:72 1, (D) 5-8 min. 1-2 Dynamic Yellow ISO Fast trim times, controlled viscosity (mixed static or dynamically) Process optimization recommendations Industry approvals: ISO Saline Clean blood CR 5103 A IDH (Drum) Poly 1,200 CR 4620 B IDH (Drum) Iso 1,400 CR 5103 A and CR 4620 B combined 1.75:1 100:72 1, (D) min. 4-6 Dynamic Yellow ISO Fast trim times, controlled viscosity (mixed static or dynamically) Adhesive Polycarbonate casing Synthetic fibers Dialyzer Removed blood for cleaning Patient CR 3502 A IDH (Drum) Poly 1,200 CR 4100 B IDH (Drum) Iso 1,100 CR 3502 A and CR 4100 B combined 2.03:1 100:62 1, (A) 5-8 min Dynamic Yellow ISO Long cutting window, controlled viscosity (mixed static or dynamically) Fresh dialysate Used dialysate l o o d p u m p LEARN MORE: This catalog lists the most common products used in each application. Many additional products are available. Not all products are available in all countries. Contact your Henkel representative for assistance.
15 28 Filtration Solutions for Water, Food and Beverage, Medical Henkel Partnership Services to help you succeed In addition to offering the broadest product portfolio in the adhesives industry, Henkel provides an array of services to help our filtration customers optimize their manufacturing processes, improve efficiency and reduce overall costs. The following services are available worldwide. PROCESS OPTIMIZATION Henkel has decades of success optimizing manufacturing processes. We can analyze your complete manufacturing process and provide tailor-made recommendations for reducing production cycle times and rejection rates, thereby lowering your overall costs and increasing your productivity. LAB TESTING Henkel s testing capabilities can provide complete data, relevant and applicable to your process, on our product recommendations. Whether you want to analyze a single component of your production process or review the complete system, our labs can provide all the data you need. CUSTOMER TRAINING Henkel offers an array of customized training programs to help customers learn the details of our product technologies and how to apply them effectively. We can also train you to use our custom-designed equipment efficiently. Our Technology Days provide additional training and demonstrations of our newest innovations. VALUE CALCULATORS Using our Value Calculators, our adhesives specialists can accurately analyze the total costs of your adhesive processes and determine your savings potential. Simply arrange an appointment with our specialists, and they will visit your production facilities to conduct an in-depth analysis. ANALYTICAL SERVICES Henkel provides comprehensive analysis of all steps in your manufacturing process using our own technical staff and industry experts. We will identify problem points on the production line and recommend improvements to the manufacturing process, along with Henkel products and equipment that can help improve results. These services can also include equipment tear-downs, surface analysis and testing.
16 30 Filtration Solutions for Water, Food and Beverage, Medical Index Product Name Product No. Page Number CR 3502 A Poly (Drum) IDH CR 3510 A Poly (Pail) IDH CR 3519 A Poly (Drum) IDH CR 3525 A Poly (Pail) IDH CR 3528 A Poly (Drum) IDH CR 4100 B Iso (Drum) IDH CR 4200 B Iso (Pail) IDH CR 4300 B Iso (Can) IDH CR 4300 B Iso (Can) IDH CR 4620 B Iso (Drum) IDH CR 5103 A Poly (Drum) IDH EA A Resin (Drum) IDH EA B Hard (Drum) IDH EA A Resin (Can) IDH EA B Hard (Can) IDH EA A Resin (Tote) IDH EA B Hard (Tote) IDH EA 9452 A Resin (Drum) IDH EA 9452 B Hard (Drum) IDH EA 9640 A Resin (Drum) IDH EA 9640 B Hard (Drum) IDH EA E-30CL (400 ml Cart) IDH EA E-30CL (50 ml Cart) IDH EA E-30CL A Resin (Pail) IDH EA E-30CL B Hard (Pail) IDH EA E3346 A Resin (Pail) IDH EA E3346 B Hard (Pail) IDH EA M-31CL (200 ml Cart) IDH EA M-31CL (50ml Cart) IDH FREKOTE EXITT (Aerosol Can) IDH FREKOTE LIFFT (Gallon) IDH PE AP A Resin (Pail) IDH PE AP B Hard (Pail) IDH UK 178 A Poly (Tote) IDH UK 178 A Poly (Pail) IDH UK 178 A Poly (Drum) IDH UK 178 B Iso (Pail) IDH UK 178 B Iso (Drum) IDH UK 178 B Iso (Tote) IDH UK 180 A Poly (Drum) IDH UK 180 B Iso (Drum) IDH UK 5046 B Iso (Drum) NA 13 UK 5046 B Iso (Pail) NA 13 UK 5048 B Iso (Pail) IDH UK 5048 B Iso (Drum) IDH UK 5049 B Iso (Pail) IDH UK 5049 B Iso (Drum) IDH UK 8046 A Poly (Drum) NA 13 UK 8046 A Poly (Pail) NA 13 UK 8048 A Poly (Pail) IDH UK 8048 A Poly (Drum) IDH UK 8049 A Poly (Pail) IDH UK 8049 A Poly (Drum) IDH TECHNOMELT AS 232 (Box) IDH , 23 TECHNOMELT AS 2787 (Box) IDH TECHNOMELT AS 4208 (Box) IDH , 21, 23 TECHNOMELT AS 4222 (Box) IDH TECHNOMELT AS 947C (Box) IDH , 23 TEROSON MS 939 BK (Drum) IDH Call Henkel s Technical Customer Support for other innovative processing solutions to speed up your production line
17 USA Henkel Corporation One Henkel Way Rocky Hill, CT Canada Henkel Canada Corporation 2515 Meadowpine Blvd. Mississauga, Ontario L5N 6C3 Tel: (within Canada) Tel: Fax: All marks used are trademarks and/or registered trademarks of Henkel and its affiliates in the U.S. and elsewhere. = registered in the U.S. Patent and Trademark Office Henkel Corporation. All rights reserved /LT-8164 ( )
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