Introduction. Vehicles Industry Applications Guide. Henkel Your worldwide partner

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1 Introduction Henkel Your worldwide partner Vehicles Industry Applications Guide Henkel can serve as your one-stop supplier, providing adhesives and sealants in all technologies with an unparalleled level of knowledge, innovation and quality, as well as application diversity, reliability and customer support. So, when you choose Henkel, you get a partner who will work with you to find cost-effective solutions to all of your industrial challenges. From design and product development assistance, through manufacturing process simulations, Henkel is unsurpassed at adding more value to your business. For Loctite brand products, contact: Henkel Corporation 1001 Trout Brook Crossing Rocky Hill, Connecticut U.S.A. Tel: LOCTITE ( ) Fax: Henkel Canada Corporation 2225 Meadowpine Blvd. Mississauga, Ontario L5N 7P2 Canada Tel: (within Canada) Tel: Fax: Manufacturers of all types of vehicles rely on the complete line of Loctite branded adhesives and sealants from Henkel to make their manufacturing and assembly processes more efficient and less expensive. Assemblies such as truck bodies, trailers, utility trucks, emergency vehicles, backhoes, tractors, skid steers, and combines are stronger, more reliable, quieter, and better looking than ever before. Application Callouts Loctite adhesives and sealants are engineered to meet a variety of industry requirements and specifications. This guide illustrates specific industry applications and identifies the appropriate Loctite products for those applications. Application Categories Weld and fastener reduction, flange sealing, threadlocking, thread sealing, retaining, seam sealing and window glazing discuss specific benefits of Loctite products in real world applications. Product selector trees assist with proper material selection for each application. Henkel Corporation 1001 Trout Brook Crossing Rocky Hill, CT U.S.A. and designate trademarks, except where noted below, of Henkel Corporation or its affiliates. = registered in the U.S. and elsewhere. Henkel Corporation, All rights reserved. 5108/LT-5291 (06/09) As a world leader in the development of industrial adhesive and sealant technologies, Henkel takes pride in simplifying customers manufacturing and assembly processes. Read on to find out how Henkel can help you.

2 Table of Contents Application Callouts See Individual Sell Sheets Application Categories Weld and Fastener Reduction 2 Flange Sealing 6 Threadlocking 8 Thread Sealing 10 Retaining 12 Seam Sealing 14 Window Glazing 16 1

3 Weld and Fastener Reduction METAL High Temperature Paint Process Compatible Metal Pretreat Compatible Liquid Dispense Applied After Metal Pretreat One-Part Epoxy Two-Part Acrylic Two-Part Epoxy * Made to Order Item 1 on steel 2 on galvanized steel 3 on aluminum 4 "T" Peel, aluminum 5 "T" Peel, galvanized Peel, steel 7 Grit blasted mild steel Solution E-119HP 3050 E-30UT H8700 Chemistry One-Part Epoxy Two-Part Acrylic Two-Part Epoxy Two-Part Acrylic Cure Method Heat Cure Static Mix Static Mix Static Mix Color Grey Yellow Purple Blue Viscosity (cp) Thixotropic 75,000 12,200 40,000 Work Life (minutes) N/A Fixture Time 1 (minutes) N/A Shear Strength 1 (psi) 4, ,900 5,090 3,900 Impact Strength 1 (KJ/m 2 ) 4 >13 10 >21 Peel Strength 4 (pli) Weld-Through Capable Yes Yes Yes Yes Oil Tolerance Medium High Medium High Loctite Hysol E-119HP Epoxy Adhesive Loctite 3050 Structural Adhesive Loctite E-30UT Hysol Epoxy Adhesive Loctite H8700 Speedbonder Weld-Through Capable High Performance Epoxy Heat activated formulation develops tough, strong, structural bonds. Low wicking product remains where applied even at elevated temperatures ml syringe ml Paint Process Compatible A weld-through capable, high temperature, acid resistant, two-component acrylic adhesive designed for weld/ rivet reduction ml dual ml dual Ultra Tough Epoxy A high viscosity, industrial grade epoxy adhesive. Excellent resistance to shear, peel and impact forces ml dual ml dual Toughened, two-component acrylic adhesive designed for weld/rivet reduction. Exhibits high resistance to paint bake temperatures ml dual ml dual 2

4 General Purpose Galvanized Steel Steel Aluminum Medium Fixture Fast Fixture High Toughness Gap Control General Purpose Gap Control H8600 H / 7387 H8500 H8000 H8010 Two-Part Acrylic Two-Part Acrylic Two-Step Acrylic Two-Part Acrylic Two-Part Acrylic Two-Part Acrylic Static Mix Static Mix Activator Static Mix Static Mix Static Mix Blue White Cream Grey Green Grey 86, ,000 20,000 60, , , N/A seconds ,355 / 1, ,400 / 1, ,100 2,900 3,250 / 3, , / / 7 2 >13 26 > / No No Yes No No No High High Medium High High High Loctite H8600 Speedbonder Structural Adhesive Galvanized Steel Bonder Excellent shear strength on steel and aluminum. Especially designed for severe environments ml dual ml dual 38760* 5 gallon pail, adhesive 38761* 5 gallon pail, activator Loctite H8610 Speedbonder Structural Adhesive Galvanized Steel Bonder A fast curing, two-component acrylic. Excellent shear strength on steel and aluminum. Especially designed for severe environments ml dual ml dual Loctite 331 with Loctite 7387 Activator Two-Step, No Mix Unlimited open time, fast fixture solution. The adhesive is designed for bonding metal substrates and provides high shear and impact strength. Loctite ml syringe l bottle gal. pail Loctite fl. oz. bottle quart can oz. aerosol can Loctite H8500 Speedbonder Structural Adhesive Ultra-Tough Excellent peel strength on steel and aluminum. Provides fast fixturing ml dual ml dual 40888* 5 gal. pail, adhesive 40889* 5 gal. pail, activator Loctite H8000 Speedbonder Tough Aluminum Bonder Tough Aluminum Bonder Exhibits excellent peel strength on multiple substrates, especially aluminum ml dual ml dual 35939* 35 lb. pail, adhesive 35940* 45 lb. pail, activator Loctite H8010 Speedbonder Structural Adhesive Tough Aluminum Bonder Exhibits superior peel strength on multiple substrates, especially aluminum. Contains 5-mm spacer beads to prevent excessive squeeze-out of adhesive due to over-clamping ml dual ml dual 3

5 Weld and Fastener Reduction Composite / Plastic Rigid Parts Fast Fixture Medium Fixture * Made to Order Item 1 on steel 2 on galvanized steel 3 on aluminum Solution H4200 H4800 Chemistry Two-Part Acrylic Two-Part Acrylic Cure Method Static Mix Static Mix Color Pale Yellow Light Yellow Viscosity (cp) 90,000 50,000 Work Life (minutes) 5 25 Fixture Time 1 (minutes) Cure Time Shear Strength 1 (psi) 2,4004 2,1004 Impact Strength 2 (KJ/m 2 ) >42 >42 Peel Strength 3 (pli) Loctite H4200 Speedbonder Structural Adhesive Loctite H4800 Speedbonder Structural Adhesive Toughened Toughened A plastic and composite bonder with high peel and impact resistance. Fixtures in 15 minutes. Excellent peel and impact resistance. Provides high bond strengths on composites ml dual ml dual ml dual 83047* 40 lb. pail, adhesive 83046* 36 lb. pail, activator 4

6 Multiple Surface Flexible Parts General Purpose High Strength Fast Fixture Solution Chemistry Flextec Polymer MS Polymer MS Polymer Cure Method Moisture Moisture Static Mix Color White Black Black Viscosity (cp) Paste Paste Paste Skin Over Time Cure Time 24 hrs. / 7 days full 12 hrs. / 7 days full 2.5 hrs. / 7 days full Shear Strength 1 (psi) Tensile Strength % Elongation at Break Peel Strength 3 (pli) Loctite 5570 Adhesive Loctite 5572 Adhesive Loctite 5590 Adhesive Elastomeric Adhesive A high strength, high modulus adhesive used for elastic bonding and sealing. It is noncorrosive; free of solvents, isocyanates, silicones and PVC; and odorless. It exhibits primerless bonds to a wide variety of substrates ml lb. pail kg drum Elastomeric Adhesive A high strength, high modulus adhesive used for elastic bonding and sealing. It is noncorrosive; free of solvents, isocyanates, silicones, and PVC; and odorless. It exhibits strong primerless bonds to a wide variety of substrates ml gallon pail Two-Part, Fast Fixture, Elastomeric Adhesive/Sealant A high strength, high elasticity, twocomponent adhesive. It is noncorrosive; free of solvents, isocyanates, silicones, and PVC; and odorless. It exhibits strong primerless bonds to a wide variety of substrates. Develops strength significantly faster than similar chemistry moisture cure alternatives ml dual gal. pail, part A gal. pail, part B 5

7 Flange Sealing Rigid, Metal-to-Metal Flanges Easy to Service Large Gap Up to 0.05" Primed General Purpose High Elongation High Temperature Solution Chemistry Acrylic Acrylic Acrylic Acrylic Cure Method Anaerobic Anaerobic Anaerobic Anaerobic Color Red Purple Blue Red Viscosity (cp) 50,000 to 100, ,000 / 950,000 Thixotropic 100,000 / 500,000 Thixotropic 14,000 to 32,000 Cure Time 15 min. to 6 hrs. Unprimed 1 to 12 hrs. Primed 15 min. to 2 hrs. Unprimed 4 to 24 hrs. Primed 1 to 24 hrs. 15 min. to 6 hrs. Gap Fill (inches) 0.005" Unprimed 0.010" Primed 0.050" Unprimed 0.010" Primed 0.010" 0.005" Temperature Range ( F) -65 F to 300 F -65 F to 300 F -65 F to 300 F -65 F to 300 F Loctite 5203 Easy to Service Seals close fitting joints between rigid metal faces and flanges. Fully cured product can easily be removed from flange faces, particularly aluminum. Provides resistance to low pressures immediately after assembly of flanges g Loctite 515 Gasket Eliminator Flange Sealant For Flexible Applications Makes flexible gaskets for rigid machined flanges with less than 0.050" gap. Flexes when flanges move in service ml tube ml tube ml Loctite 5127 High Elongation Gel-like material that cures at room temperature. It provides a tough, resilient, solvent- and temperature-resistant seal that flexes with flange movements caused by vibration, pressurization, or thermal changes g Loctite 5188 High Elongation / High Temperature Provides resistance to low pressures immediately after assembly. It provides a tough, resilient, solvent- and temperatureresistant seal that flexes with flange movements caused by vibration, pressurization, or thermal changes ml ml 6

8 Flexible or High Gap Fill Flanges Oxime Medium Cure Non-Oxime Fast Curing Oxime Alkoxy Silicone Oxime RTV RTV Moisture Black Black Grey Paste Paste Paste Tack Free 30 min. Full Strength 24 hrs. See TDS Tack Free 10 min. Full Cure 24 hrs. 0.24" 0.24" 0.240" -75 F to 625 F -65 F to 500 F -75 F to 625 F Loctite 598 Loctite 5970 Loctite 5999 High Performance Gasket Retains high flexibility and oil resistance for longer gasket life. Low odor, noncorrosive, low volatility. Resistant to most chemicals and solvents g ml power can High Performance / Non-Oxime Provides resistance to low pressures immediately after assembly of flanges. Resistant to most chemicals and solvents. Low odor, noncorrosive, low volativility, non-oxime g lb. pail lb. drum High Performance / Fast Curing Gasket Provides resistance to low pressures immediately after assembly of flanges. Excellent fluid resistance. Noncorrosive, low odor, low volatility ml lb. pail lb. drum 7

9 Threadlocking Temperature >450 F up to 650 F Medium Strength High Strength * Made to Order Item See page 13 for Primer information. Solution Chemistry Acrylic Acrylic Cure Method Anaerobic Anaerobic Color Blue Red Viscosity (cp) 35,000 to 80,000 20,000 to 70,000 Breakloose Torque (in.-lb.) Prevailing Torque (in.-lb.) Temperature Range ( F) -65 F to 650 F -65 F to 650 F Loctite 2422 Threadlocker Loctite 2620 Threadlocker Medium Strength / High Temperature Resistance High Strength / High Temperature Resistance Designed for the locking and sealing of threaded fasteners which require normal disassembly with standard hand tools. Particularly suited for applications where extreme high temperature resistance is required g syringe g Designed for the locking and sealing of threaded fasteners which do not require removal. Particularly suited for applications where extreme high temperature resistance is required g syringe 8

10 Temperature <450 F Low Strength Medium Strength High Strength Preassembled Parts 222MS Acrylic Acrylic Acrylic Acrylic Anaerobic Anaerobic Anaerobic Anaerobic Purple Blue Red Green 1,200 / 5,000 Thixotropic 2,250 / 12,000 Thixotropic 2,900 / 10,000 Thixotropic * F to 300 F -65 F to 300 F -65 F to 300 F -65 F to 450 F Loctite 222MS Threadlocker Loctite 243 Threadlocker Loctite 2760 Threadlocker Loctite 294 Threadlocker Low Strength / Small Screw Ideal for fastener diameters of 1/4" and smaller, long engagement length fasteners and components requiring occasional adjustment. Parts can be disassembled with hand tools ml capsule ml bottle ml bottle ml bottle Medium Strength / Oil Resistant A general purpose, medium strength threadlocker with improved oil tolerance for use on lightly contaminated fasteners ml capsule ml bottle ml bottle ml bottle l bottle Primerless / High Strength This threadlocker is particularly fast curing, eliminating the need for primers. Particularly suitable for heavy duty applications where resistance to heavy shock, vibration and stress levels is required ml bottle ml bottle ml bottle l bottle Wicking Grade / High Temperature Resistance Ideally suited for pre-assembled fasteners. Performs well on lightly contaminated fasteners ml capsule ml bottle ml bottle ml bottle 9

11 Thread Sealing Metal-to-Metal General Purpose Controlled Strength Long Open Time See page 13 for Primer information. Solution 565 PST 592 PST Chemistry Acrylic Acrylic Cure Method Anaerobic Anaerobic Color White White Viscosity (cp) 300, ,000 Temperature Range ( F) -65 F to 300 F -65 F to 400 F Loctite 565 PST Loctite 592 PST Controlled Strength Slow Cure Formulated specifically for metal tapered pipe thread fittings, this product cures rapidly to provide immediate low pressure sealing. Controlled lubricity prevents galling and protects from rust and corrosion. Can be used on fittings up to 2" (50.8 mm) in diameter ml tube ml tube ml tube ml l bottle l bottle Locks and seals threaded fittings. Parts may be repositioned up to 24 hours after application ml tube ml tube ml tube l bottle 10

12 Metal-to-Metal Inactive Metals High Performance Hydraulic/Pneumatic High Temperature Plastic-to-Plastic Metal-to-Plastic 567 PST No More Leaks Acrylic Acrylic Acrylic Polymeric Resin Anaerobic Anaerobic Anaerobic Non-Hardening White Purple Off-White Paste White Paste 540,000 14,000 30,000 to 90,000 90,000 to 110, F to 400 F -65 F to 300 F -65 F to 536 F -65 F to 300 F Loctite 567 PST High Pressure / Excellent Chemical Resistance This product has excellent solvent resistance, allows easy assembly, prevents galling, and can withstand temperatures up to 400 F. Locks and seals tapered metal, pipe threads, and fittings. Ideal for stainless steel, aluminum, and other inert metals ml tube ml tube ml tube ml brush can l bottle Loctite 545 Thread Sealant Hydraulic / Pneumatic Fittings Contains no fillers or particles that could contaminate system fluids, foul valves, or clog fine filters and screens. Suitable for fittings up to 2" (50.8 mm) in diameter. Excellent solvent resistance ml capsule ml bottle ml bottle ml bottle Loctite 5770 High Temperature / High Pressure Designed for the locking and sealing of metal threaded pipes and fittings. Particularly suitable for sealing applications of metal joints where high temperature and high pressure resistance is required ml tube ml tube Loctite No More Leaks Plastic Pipe Sealant Plastic Compatible Seals plastic pipes and allows easy disassembly. Specially formulated without the added lubricity of PTFE to avoid typical cracks when plastic joints are over-tightened fl oz. tube fl oz. tube pt. brush can 11

13 Retaining Press Fit General Purpose Oil Tolerant High Temperature Solution Chemistry Acrylic Acrylic Acrylic Cure Method Anaerobic Anaerobic Anaerobic Color Green Green Green Viscosity (cp) Maximum Gap Fill (diameter) 0.005" 0.005" 0.007" Shear Strength Steel/Steel (psi) 2,300 3,770 3,000 Temperature Range (ºF) -65ºF to 350ºF -65ºF to 300ºF -65ºF to 450ºF Cure Speed Fixture - 10 min. Full - 24 hrs. Fixture - 10 min. Full - 24 hrs. Fixture - 1 hr. Full - 24 hrs. Recommended Primer 7088 N or T 7088 N or T 7088 N or T Loctite 609 Loctite 603 Loctite 640 Press Fit / General Purpose Press Fit / Oil Tolerant Press Fit / High Temperature A low vicosity retaining compound that bonds rigid metal assemblies. Ideal for gap distances up to 0.005" diametral. Easily joins dissimilar metals ml capsule ml bottle ml bottle ml bottle l bottle A retaining compound tolerant of oil and other contamination. Seals and secures cylindrical assemblies up to 0.005" diametral clearance. Fixtures in 10 minutes. Prevents fretting and corrosion of metal assemblies ml bottle ml bottle ml bottle A high strength, low viscosity adhesive designed to retain cylindrical parts subjected to temperatures up to 450 F ml bottle ml bottle 12

14 Slip Fit High Strength High Temperature Acrylic Anaerobic Green Acrylic Anaerobic Green 1,250 8, " 0.015" 2,800 3,800-65ºF to 300ºF -65ºF to 450ºF Fixture - 10 min. Full - 24 hrs. Fixture - 35 min. Full - 24 hrs N or T 7088 N or T Loctite 680 Loctite 620 Slip Fit / High Strength A high strength, high viscosity room temperature curing adhesive used to join fitted cylindrical parts. Allows for relaxed machining tolerances and replaces clamp rings, set screws and snap rings. Slip Fit / High Temperature A high temperature (450 F), high viscosity liquid retaining compound. Provides a shear strength of over 3,800 psi on steel. Locks and secures metal cylindrical assemblies up to 0.015" diametral clearance. Prevents metal fretting and corrosion ml capsule ml bottle ml capsule ml bottle ml bottle ml bottle ml bottle l bottle ml bottle l bottle WHEN SHOULD I USE A LOCTITE PRIMER? Speed up cure Significantly speed up the cure time of Loctite Threadlockers when assembling metal parts that are cold, have large gaps or have deep threads. Inactive metal assemblies* When assembling metal parts with inactive surfaces, Loctite primers are recommended to ensure proper performance of Loctite Threadlockers. Please note: Loctite Anaerobic Machinery Adhesives cure in the absence of air and presence of metal ions. When assembling inactive metal parts, which are low in metal ions, the use of Loctite Primers is recommended to ensure proper performance of Loctite Anaerobic Machinery Adhesives. Inactive Metals* (PRIMERS RECOMMENDED) PLATED PARTS ANODIZED ALUMINUM (ALODINE, IRRIDITE) TITANIUM STAINLESS STEEL GALVANIZED STEEL MAGNETITE STEEL ICONEL SILVER GOLD ZINC PURE ALUMINUM CADMIUM MAGNESIUM NATURAL OR CHEMICAL BLACK OXIDE ACTIVE METALS (PRIMERS OPTIONAL) IRON PLAIN STEEL COPPER BRASS BRONZE NICKEL MANGANESE MONEL KOVAR 13

15 Seam Sealing Applied Before Metal Pretreat Applied After Metal Pretreat Applied After Top Coat Rigid General Purpose Improved Metal Adhesion Solution E-04SS Silatech 5510 Chemistry Two-Part Epoxy Silicone Flextec Cure Method Static Mix Moisture Moisture Color Light Grey Clear, Black, Aluminum, Red, White, Yellow, Green White, Grey, Black Skin Over Time (minutes) Cure Time 24 hrs. 7 days 7 days Elongation (%) 1 > Weld-Through Capable Yes No No Wash Off Resistant Yes No No Loctite Hysol E-04SS Static mix epoxy seam sealant Loctite Silatech RTV Silicone Loctite 5510 Elastomeric Adhesive/Sealant Thermal cycling and vibration resistant epoxy for use in seam sealing applications where high bond strength is required ml dual lb pail part A lb pail part B Acetoxy RTV silicone Designed to bond to various materials and provide tough, flexible, waterproof and oilresistant seal ml clear ml black ml white ml aluminum ml red ml power can yellow ml power can green Primerless adhesion to multiple substrates High strength, high elongation elastomer used for bonding and sealing a wide variety of substrates that are subjected to joint movement or impact ml white ml grey ml black 14

16 Overview Henkel has a broad line of Loctite branded seam sealants that can be used during most phases of a truck or trailer manufacturing process. Typical Applications Seam sealants are applied to joined surfaces of vehicle interiors and exteriors to prevent leakage. Desired Application Suggested Chemistries Part Assembly Before Conversion Coat: Two-Part Epoxies Conversion Coating E-Coat Before Paint Bake: Two-Part Epoxies Two-Part Acrylic Top Coat After Top Coat: Flextec Silicone 15

17 Window Glazing Overview When securing windows to the metal frames of truck cabs, one of the following methods is employed: Mechanical gasketing with a rubber grommet Bonding or glazing with an elastomeric adhesive Benefits of Glazing Airtight seal, resulting in improved noise, vibration, and harshness enhancements Higher strength, leading to increased glass retention More automated assembly process, reducing labor costs FMVSS Certified for drive away time Primer Assisted Adhesion Primerless Adhesion Warm Applied Cool Applied Solution 8599 with 8517H Primer 8597 HMLC with 8517H Primer 9000 PL HMLC Tensile Strength (psi) 1,230 1, Elongation (%) Hardness (shore A) FMVSS Drive Away Time 15 min 1 hr without airbags / 2 hr with airbags 2 hr Terostat 8599 Terostat 8597 HMLC Terostat 9000 PL HMLC Direct Glazing Adhesive Direct Glazing Adhesive Primerless, One Component, Used With 8517H Primer Used With 8517H Primer Direct Glazing Adhesive A one component, sag resistant, direct A one component, sag resistant, direct glazing, A one component, sag resistant direct glazing, polyurethane-based adhesive. polyurethane-based adhesive. The material is glazing adhesive/sealant based on modi- The material is applied warm and has applied cool, and has high elasticity and shear fied silane polymer. This material is free high green strength, high elasticity, and excellent adhesion to glass, ceramic coated and painted surfaces. modulus, excellent adhesion to glass, ceramic coated and painted surfaces, high UV resistance and low electrical conductivity. of isocyanates and has high elasticity, high UV resistance, high tensile strength, a fast curing rate, low conductivity, and is easy to dispense even in cold P/N Package Size P/N Package Size temperatures ml gallon pail ml P/N Package Size gallon drum ml bottle ml ml bottle 16