Welcome to the SIMIT Webinar

Transcription

1 Welcome to the SIMIT Webinar We ll start at 10u00. We kindly ask you to turn of your microphone. Be aware that this session will be recorded. Todays Speaker: Bart Demaegdt

2 SIMIT Optimize your plant, increase your competitiveness

3 Sustainable creation of customer value and satisfaction Purposes Virtual commissioning (VCO) Test the original automation software by the use of a simulation model Operator training (OTS) Train the interaction with the original automation software by the use of a simulation model Increase Productivity Increase Flexibility Time to Market Efficiency Costs Risks Quality Operational Efficiency Safe Production Answer customer needs Ensure safe, efficient and demand-sufficient production in a fast changing market environment and to cope with an increased complexity of production plants Page 3

4 The evolution of The roadmap SIMIT V7.1 SIMIT V8.0 First Release a sproduct Simplified product structure CONTEC library Shared Memory interface Portal view CMT based modeling Virtual time ESXi support Remote control interface Apr 2013 May 2014 Page 4

5 Mapping between Real and Virtual Siemens World Real World HMI: PCS 7 OS Server/WinCC Virtual World HMI: PCS 7 OS Server/WinCC Automation System (AS) SIMATIC S7 Software-inthe loop Emulation of AS PLCSIM Adv. SIMIT VC Virtual Controller Hardware-inthe loop PROFIBUS or PROFINET via SIMIT Unit Real AS SIMATIC S7 Remote IO/ devices of Signals SIMIT Actuators/ Sensors of Drives/Signals Plant/ Machine of technological behavior SIMIT Process behavior w/o chemical reactions SIMIT-Connector to domain specific simulators High fidelity chemical process simulators 3D or discrete event driven simulators Page 5

6 Integrated Engineering and Integrated Operations for process plants improves engineering and operational efficiency COMOS or SIMATIC PCS 7 PA-Accelerator SIMATIC PCS 7 Your benefits in Engineering and Commissioning Seamless transfer of engineering data and testing of the automation functions Training of operating personnel Efficient and smooth system start-up of the real plant Avoidance of errors and costly reworking Increased safety Real Plant SIMIT Process Engineering Product design and plant design and commissioning Operation Service Page 6

7 Target for the engineering process of tomorrow Integrated engineering Yesterday Today Tomorrow Process Serial Serial, tool-based Parallel Level Product Process Mechanical Electrical Automation Time Time Time models could be the basis for collaboration in the future Page 7

8 The life-cycle of a process plant and simulation use cases Supply chain market demand and supply Product life-cycle Product planning and design Plant life-cycle Product planning and design Plant life-cycle detailed Plant operation and mainten. Conceptual design Basic engineering Detailed engineering Installation/ construction Commissioning Operation Mainten. a. Moderniz. NA35 objectives The feasible plant The approvable plant The plant that can be contracted out to tend. The buildable plant The functioning plant The plant that is capable of producing The assessed and settled plant use cases 1 Design simulation 3 Operator training 2 supported engineering and virtual commissioning 4 supported plant optimization Source: (Urbas 2012; Gutermuth 2010); Note: NA35: NAMUR Worksheet Page 8

9 Poll nr1 Where do you see the main value for simulation?

10 SIMIT based Engineering Unrestricted Siemens AG 2017

11 based Engineering Hardware-in-the-Loop Couplings Software-in-the-Loop Couplings Generic Data Couplings SIMATIC PCS 7/ WinCC / WinCC OA SIMATIC PCS 7/ SIMATIC S7 (300/400/1500) Data exchange Synchronization and remote control Couplings SIMIT Unit SIMIT Unit PROFIBUS DP PROFINET IO PRODAVE (MPI/IE) PLCSIM PLCSIM Adv. SIMIT Virtual Controller OPC UA Client OPC SHM 1 RCI 2 SIMIT 1 Shared Memory; 2 Remote Control Interface Page 12

12 based Engineering Software-in-the-loop Virtual Controller Support of Route Control Support of Entry CPU Support of Safety Matrix Emulation of S7-300/400 or PCS 7 controllers Especially designed for virtual commissioning and operator training Controller runtime independent from the engineering system Snapshot management for emulated controllers Virtual time management Page 13

13 based Engineering Software-in-the-loop PLCSIM Adv. Coupling Emulation of SIMATIC S Same steps for the coupling configuration as for the VC Full graphical integration Reuse of existing TIA Portal project information (Openness interface) Maximum of 32 controller instances No distribution possible Page 20

14 based Engineering Hardware-in-the-loop SIMIT Unit Integrate the SIMIT Unit into the SIMIT Portfolio Rename into SIMIT Unit PN-128 SIMIT Unit PN-256 SIMIT Unit PB-2 One user interface Simple change between HW- and SW in the loop SIMIT Unit Page 21

15 based Engineering Hardware-in-the-loop SIMIT Unit PROFINET IO Support of ET200SP HA Support of CFU Support of R1-Redundancy Support Process alarm PN Extend the HW in the loop capabilities Improve the possibility of supported HW SIMATIC S7 PCS 7/WinCC SU-PNIO Ethernet Page 26

16 based Engineering Hardware-in-the-loop SIMIT Unit XML Import File Documentation of XML Import File XML Import File for 3 rd party engineering tool DCS 3 rd party DCS 3 rd party SIMIT UNIT Page 27

17 based Engineering Different Levels of I/O-Signals + All signals from and to the automation system + Import signal list from engineering system of Drives/Sensors of technological behavior + Necessary granularity to test the original automation project + BASIS library with drives and sensors ready-to-use + SIMIT build in technological simulation: STANDARD, FLOW- NET, CONTEC libraries Page 30

18 based Engineering of I/O-Signals Automatically generate the signal interface list including the symbol names by importing the symbol table of PCS 7 / TIA Portal Reuse of data from reduces the modeling time for the simulation Flexible symbol import for couplings Option New: All signals are deleted and created from new import Option Add: Missing signals and symbol names will be added Option Option Overwrite: Signals and symbol names will be overwritten SIMATIC Manager / TIA Portal Import SIMIT Page 31

19 based Engineering of Drives/Sensors SIMIT offers a signal flow oriented component based modeling approach Components can be placed via drag-and-drop on diagrams to model the simulation behavior Components can be connected by drag-and-drop Page 32

20 based Engineering of Drives/Sensors Templates can be created by the user and instantiated using a table, IEA or CMT import to create automatically the dives/sensor level for simulation Reuse of data from PCS 7 reduces the modeling time for the simulation Library elements to be compatible with PCS 7 v7.x/v8.x/v9.x and the APL Import of.xlsx files (.xls,.iea,.xml) Search and replace of components and macro components within templates SIMATIC Manager or Excel Import SIMIT Page 33

21 based Engineering of Tech. behavior model can be created out of COMOS via the generic import Components can be placed via drag-and-drop on diagrams to model the simulation model Components can be connected by drag-and-drop Page 34

22 Poll nr2 Are you currently using process simulation?

23 based Engineering STANDARD Library Library containing simulation models for Motors, valves Frequency converters Mathematical models... Page 39

24 based Engineering FLOWNET Library Library to build models in the schematics of a P&ID Library to simulate a piping network with single component liquids/gas (e.g. water) including pressure, temperature and flow... Page 40

25 based Engineering CONTEC Library Library to build conveyor simulation models... Page 41

26 based Engineering CHEM BASIC Library Heat exchanger Tanks Measurements For chemical or pharmaceutical plant simulation To build models in the schematics of a P&ID Import via the generic import the technological behavior out of COMOS P&ID Simulate a piping network with single (pseudo) component, liquids or gas (e.g. water) including pressure, temperature and flow... Page 42

27 based Engineering Device models Siemens field device Specific field device models 11 models will be available in the first step Continuous update via SIOS Higher engineering quality by enabling early detection of errors and more comprehensive automation checks Faster commissioning including specific field device functions tested early w/o final hardware Page 45

28 based Engineering CTE Using the component type editor new SIMIT SF components can be developed by the user User created components can be versioned and protected against misuse The component symbol can include controls and animations Page 46

29 based Engineering Dynamic Graphics Modeling Graphical elements can be modeled using the standard SIMIT user interface Graphical elements can be animated and the motion can be coupled to simulation values Graphical elements can be mirrored vertically or horizontally Page 47

30 based Engineering Automatic Model Generation Import of COMOS, SIMATIC S7 and PCS 7 engineering data Typ-Instance concept Generic XML import Page 48

31 SIMIT Available Modules Unrestricted Siemens AG 2017

32 Demo Version Demo Version Extended DEMO MODE 45 minutes, all couplings with a maximum of 30 bytes The dynamic graphic editor, the trend and messaging, the macro component editor, the SMD-typical import and the automatic control interface will be available for testing during the demo session ID: Page 51

33 SIMIT Portfolio SIMIT Platform Basic Packages License-Key Ultimate Professional SIMIT Virtual Controller License-Key SIMIT VC 1 Controller SIMIT VC 5 Controllers Standard Simple licensing SIMIT Unit PROFIBUS (2 channels) License-Key SIMIT Platform Demo Package online: Free download Demo Package CD Same dongle Single user floating license For device simulation with real controller HiL: Hardware-in-the-Loop License-Key Domainspecific Libraries PROFINET (128/256 devices) SIMIT FLOWNET Process SIMIT CONTEC Conveying technology Education and Universities Trainers (SCE) SIMIT CHEM BASIC Pharma, Chemical, F&B Page 52

34 SIMIT Product-Line Scalable with the Customer Needs SIMIT Platform Standard SIMIT Platform Professional SIMIT Platform Ultimate Portal view Standard Library 3D Viewer Couplings Virtual Controller PROFIBUS/PROFINET PRODAVE OPC DA Trend and Messaging Scripting Macro Components Editor Dynamic Graphics Editor Automatic gen. of signal lists for SIMATIC Manager data All standard features plus Couplings PLCSIM PLCSIM Adv. OPC UA (Client) Virtual Controller Snapshots Virtual Time Engineering efficiency for PCS 7 (IEA/CMT) Automatic generation on template/typical base (e.g..xls) Automatic device level simulation Modify in run Remote control interface and virtual time management Bulk engineering All professional features plus Couplings Shared Memory (High performance coupling) Automatic generation of models and connections based on XML interface Development of own components (CTE) SIMIT Virtual Controller 1 Controller Configuration Environment 1 Soft-S7 300/400 Controller Also as extension SIMIT Virtual Controller 5 Controller Configuration Environment 5 Soft-S7 300/400 Controller Also as extension SIMIT UNIT PB-2 2 channels of maximum 125 slaves per channel SIMIT UNIT PN SIMIT UNIT PN-128 and PN-256 of up to 256 devices per controller SIMIT FLOWNET Library Library to build models in the schematics of a P&ID to simulate a piping network with single component liquids/gas (e.g. water) including pressure, temperature and flow SIMIT CONTEC Library Library to build conveyor simulation models SIMIT CHEM BASIC Library Library to build chemical or pharmaceutical plant simulation models Page 53

35 Poll nr3 Do you see a well defined added value for SIMIT in your business?

36 SIMIT Outlook Unrestricted Siemens AG 2017

37 based Engineering Emulation of controller + Connect to PLCSIM and + SIMIT Virtual Controller Connect to real controller via: PROFIBUS, PROFINET, PRODAVE, OPC Use of real controller of Signals + All signals from and to + the automation system Import signal list from engineering system of Drives/ Sensors Necessary granularity to test the original automation project + + BASIS library with drives and sensors ready-to-use of technological behavior SIMIT build in technological simulation: STANDARD, FLOWNET, CONTEC libraries + + SIMIT Interfaces build in to technological simulators: simulation: Shared 3 rd party STANDARD, Memory, OPC, FLOWNET, Remote CONTEC Control libraries Interface of technological behavior Page 59

38 SIMIT from Siemens. What we offer SIMIT Simulates what SIMATIC Automates and More Page 60