SCM750. Processes in SAP Manufacturing Execution COURSE OUTLINE. Course Version: 11 Course Duration:

Transcription

1 SCM750 Processes in SAP Manufacturing Execution. COURSE OUTLINE Course Version: 11 Course Duration:

2 SAP Copyrights and Trademarks 2018 SAP SE or an SAP affiliate company. All rights reserved. No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP SE or an SAP affiliate company. SAP and other SAP products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of SAP SE (or an SAP affiliate company) in Germany and other countries. Please see global12.sap.com/corporate-en/legal/copyright/index.epx for additional trademark information and notices. Some software products marketed by SAP SE and its distributors contain proprietary software components of other software vendors. National product specifications may vary. These materials are provided by SAP SE or an SAP affiliate company for informational purposes only, without representation or warranty of any kind, and SAP SE or its affiliated companies shall not be liable for errors or omissions with respect to the materials. The only warranties for SAP SE or SAP affiliate company products and services are those that are set forth in the express warranty statements accompanying such products and services, if any. Nothing herein should be construed as constituting an additional warranty. In particular, SAP SE or its affiliated companies have no obligation to pursue any course of business outlined in this document or any related presentation, or to develop or release any functionality mentioned therein. This document, or any related presentation, and SAP SE s or its affiliated companies strategy and possible future developments, products, and/or platform directions and functionality are all subject to change and may be changed by SAP SE or its affiliated companies at any time for any reason without notice. The information in this document is not a commitment, promise, or legal obligation to deliver any material, code, or functionality. All forwardlooking statements are subject to various risks and uncertainties that could cause actual results to differ materially from expectations. Readers are cautioned not to place undue reliance on these forward-looking statements, which speak only as of their dates, and they should not be relied upon in making purchasing decisions.

3 Typographic Conventions American English is the standard used in this handbook. The following typographic conventions are also used. This information is displayed in the instructor s presentation Demonstration Procedure Warning or Caution Hint Related or Additional Information Facilitated Discussion User interface control Example text Window title Example text Copyright. All rights reserved. iii

4 iv Copyright. All rights reserved.

5 Contents ix Course Overview 1 Unit 1: SAP Application Infrastructure 1 Lesson: SAP Leonardo Introduction 1 Lesson: Explaining Key Features and Benefits of SAP Manufacturing Execution 1 Lesson: Navigating and Working With Records in SAP 1 Lesson: Defining SAP Users and User Groups 2 Lesson: Managing SAP Sites 2 Lesson: Working with Activities and Activity Groups in SAP 3 Unit 2: Setting Up a Basic Production Line in SAP Manufacturing Execution 3 Lesson: Working with Work Centers and Resources in SAP 3 Lesson: Setting Up Production Lines 3 Lesson: Working with Materials in SAP 3 Lesson: Working With Bills of Material in SAP Manufacturing Execution 5 Unit 3: Running Production and Building a Product in SAP 5 Lesson: Defining Numbering Patterns in SAP Manufacturing Execution 5 Lesson: Working with Certifications in SAP 5 Lesson: Running Production and Building a Product 7 Unit 4: Data Collection in SAP 7 Lesson: Configuring Forms of Data Collection in SAP Manufacturing Execution 7 Lesson: Explaining Quality and Parametric Data in SAP 7 Lesson: Collecting Data with Statistical Process Control 9 Unit 5: Floor Stock in SAP 9 Lesson: Working with Floor Stock in SAP 9 Lesson: Configuring Discrete Component Traceability 9 Lesson: Configuring Time-Based Component Traceability Copyright. All rights reserved. v

6 11 Unit 6: Configuring Dashboards for Production Operators in SAP 11 Lesson: Configuring Dashboards for Production Operators in SAP 11 Lesson: Configuring Lists for use in PODs in SAP Manufacturing Execution 13 Unit 7: Messaging 13 Lesson: Defining and Sending out Messages in SAP Manufacturing Execution 15 Unit 8: Managing Nonconformances in SAP 15 Lesson: Setting Up Nonconformances in SAP Manufacturing Execution 15 Lesson: Explaining Automatic Nonconformance Logging on Data Collection Violation 17 Unit 9: Managing the Product on the Shop Floor 17 Lesson: Managing the Product on the Shop Floor 17 Lesson: Understanding SAP 15.1 Carrier Management 17 Lesson: Describing, Configuring, and Utilizing Substeps in SAP 19 Unit 10: Performing Sampling in SAP 19 Lesson: Setting Up Sample Plans in SAP 19 Lesson: Performing Sampling in POD 21 Unit 11: Monitoring and Analysis of Production 21 Lesson: Analyzing Production in SAP 21 Lesson: Reporting Using SAP Manufacturing Integration and Intelligence 21 Lesson: Introducing SAP Digital Manufacturing Insights 21 Lesson: Reporting Using SAP BusinessObjects 22 Lesson: Reporting Using SAP HANA 23 Unit 12: Equipment Management 23 Lesson: Managing Equipment 23 Lesson: Describing the Change Equipment Status Activity 23 Lesson: Describing the Change Equipment Status Business Process vi Copyright. All rights reserved.

7 25 Unit 13: SAP Data Management 25 Lesson: Understanding System Rule Functionality in SAP 25 Lesson: Setting Up Archiving in SAP 25 Lesson: Setting Up Collaboration in SAP 27 Unit 14: SAP Integration with SAP ERP 27 Lesson: Setting up Labor Tracking in SAP 27 Lesson: Describing SAP and SAP ERP Integration 27 Lesson: Integrating Product Master Data 27 Lesson: Integrating Transaction Data 28 Lesson: Configuring SAP ERP and SAP for 100% and <100% Quality Inspection and Executing Quality Inspection Scenarios in SAP 28 Lesson: Configuring SAP ERP and SAP to Send Quality Notifications on Nonconformance Logging in SAP 28 Lesson: Configuring Direct Labor Integration 28 Lesson: Describing Change Management for Master Data Replication 28 Lesson: Creating and Exporting Routing from SAP Manufacturing Execution to SAP ERP 28 Lesson: Running Production in SAP and Confirming Production Results to SAP ERP 31 Unit 15: Appendix 31 Lesson: Important Transaction Codes Copyright. All rights reserved. vii

8 viii Copyright. All rights reserved.

9 Course Overview TARGET AUDIENCE This course is intended for the following audiences: Support Consultant Industry / Business Analyst Consultant End User Super / Key / Power User Business User Application Consultant Industry Specialist Solution Architect Technology Consultant Trainer User Copyright. All rights reserved. ix

10 x Copyright. All rights reserved.

11 UNIT 1 SAP Application Infrastructure Lesson 1: SAP Leonardo Introduction Describe SAP Leonardo Lesson 2: Explaining Key Features and Benefits of SAP Explain key features and benefits of SAP ME Explain how SAP ME and SAP ERP systems integrate Explain the basic concepts of integration between the shop floor equipment and SAP ME Lesson 3: Navigating and Working With Records in SAP Navigate and work with records in SAP Explain the elements of a window in production activities and maintenance activities Describe permitted andillegal characters for entering values in the SAP ME fields Explain which keyboard shortcuts can be used to interact with SAP ME Lesson 4: Defining SAP Users and User Groups Define SAP users and user groups Create a new user group with a set of permissions in SAP Copyright. All rights reserved. 1

12 Unit 1: SAP Application Infrastructure Assign users to user groups in SAP Define or change user-specific preferences in SAP Lesson 5: Managing SAP Sites Manage SAP sites Create a new SAP site and assign a user to it Assign a default site to an SAP user in SAP Netweaver UME Lesson 6: Working with Activities and Activity Groups in SAP Work with activities and activity groups in SAP Explain the purpose of activity rules Explain the difference between hook point and hookable activity Create a new activity group and activity 2 Copyright. All rights reserved.

13 UNIT 2 Setting Up a Basic Production Line in SAP Manufacturing Execution Lesson 1: Working with Work Centers and Resources in SAP Work with work centers and resources in SAP Create a resource type and group resources in it in SAP Create a work center and add resources to it in SAP Lesson 2: Setting Up Production Lines Set up production lines Create operations of different types Create and assign in-line work instructions Lesson 3: Working with Materials in SAP Work with materials in SAP Create different types of materials Assign materials to material groups Lesson 4: Working With Bills of Material in SAP Manufacturing Execution Work with bills of material in SAP Copyright. All rights reserved. 3

14 Unit 2: Setting Up a Basic Production Line in SAP Create a bill of material Create a bill of material template 4 Copyright. All rights reserved.

15 UNIT 3 Running Production and Building a Product in SAP Lesson 1: Defining Numbering Patterns in SAP Manufacturing Execution Define numbering patterns in SAP Lesson 2: Working with Certifications in SAP Manufacturing Execution Work with certifications in SAP Create a certification requirement for a material Certify a user Lesson 3: Running Production and Building a Product Run production and build a product Run an SFC-based (serialized tracking) production scenario Run an order-based (non-serialized tracking) production scenario View production results Copyright. All rights reserved. 5

16 Unit 3: Running Production and Building a Product in SAP 6 Copyright. All rights reserved.

17 UNIT 4 Data Collection in SAP Lesson 1: Configuring Forms of Data Collection in SAP Configure forms of data collection in SAP Configure SAP for various types of data collection Lesson 2: Explaining Quality and Parametric Data in SAP Explain quality and parametric data in SAP Explain the set point functionality in SAP Lesson 3: Collecting Data with Statistical Process Control Collect data with Statistical Process Control Run SPC during data collection Copyright. All rights reserved. 7

18 Unit 4: Data Collection in SAP 8 Copyright. All rights reserved.

19 UNIT 5 Floor Stock in SAP Lesson 1: Working with Floor Stock in SAP Work with floor stock in SAP ME Create storage locations Maintain floor stock by modifying, reserving, or splitting floor stock records Reduce floor stock quantity Lesson 2: Configuring Discrete Component Traceability Configure discrete component traceability Lesson 3: Configuring Time-Based Component Traceability Configure time-based component traceability Load splice and continuous time-based components at the resource Set up SAP to decrement the quantity of components in a slot Copyright. All rights reserved. 9

20 Unit 5: Floor Stock in SAP 10 Copyright. All rights reserved.

21 UNIT 6 Configuring Dashboards for Production Operators in SAP Lesson 1: Configuring Dashboards for Production Operators in SAP Configure Production Operator Dashboards in SAP Describe and work in the default PODs Create and access a new POD Describe and configure the Mobile POD Lesson 2: Configuring Lists for use in PODs in SAP Manufacturing Execution Configure lists for use in PODs Modify the list in an existing POD Copyright. All rights reserved. 11

22 Unit 6: Configuring Dashboards for Production Operators in SAP 12 Copyright. All rights reserved.

23 UNIT 7 Messaging Lesson 1: Defining and Sending out Messages in SAP Manufacturing Execution Define and send out messages in SAP Define new message types Use Message Board to view and send out messages Copyright. All rights reserved. 13

24 Unit 7: Messaging 14 Copyright. All rights reserved.

25 UNIT 8 Managing Nonconformances in SAP Lesson 1: Setting Up Nonconformances in SAP Manufacturing Execution Set up nonconformances in SAP Explain nonconformance clients Create nonconformance clients Define nonconformance data to be collected Create nonconformance codes for production operators to log in POD Create a nonconformance routing Log nonconformance issue for scrap and rework Lesson 2: Explaining Automatic Nonconformance Logging on Data Collection Violation Explain automatic nonconformance logging Copyright. All rights reserved. 15

26 Unit 8: Managing Nonconformances in SAP 16 Copyright. All rights reserved.

27 UNIT 9 Managing the Product on the Shop Floor Lesson 1: Managing the Product on the Shop Floor Manage the product on the shop floor Multiply and adjust the quantity of an SFC Serialize panels Change production process Place and release holds on SFCs, shop orders, or routings Work with process lots and non-serialized SFCs Describe and configure return material authorization Lesson 2: Understanding SAP 15.1 Carrier Management Explain SAP 15.1 Carrier Management Lesson 3: Describing, Configuring, and Utilizing Substeps in SAP Describe, configure, and utilize substeps Copyright. All rights reserved. 17

28 Unit 9: Managing the Product on the Shop Floor 18 Copyright. All rights reserved.

29 UNIT 10 Performing Sampling in SAP Lesson 1: Setting Up Sample Plans in SAP Set up sample plans in SAP Create sample routings Define sample plans Configure POD to perform sampling Lesson 2: Performing Sampling in POD Perform sampling in POD Copyright. All rights reserved. 19

30 Unit 10: Performing Sampling in SAP 20 Copyright. All rights reserved.

31 UNIT 11 Monitoring and Analysis of Production Lesson 1: Analyzing Production in SAP Analyze production in SAP Explain nonconformance reports Explain genealogy reports Explain system reports Explain WIP reports Explain resource utilization reports Explain labor reports Explain the Executive Dashboard Lesson 2: Reporting Using SAP Manufacturing Integration and Intelligence Report using SAP MII Lesson 3: Introducing SAP Digital Manufacturing Insights Explain the advantages of SAP Digital Manufacturing Insights Lesson 4: Reporting Using SAP BusinessObjects Report using SAP BusinessObjects Copyright. All rights reserved. 21

32 Unit 11: Monitoring and Analysis of Production Identify the SAP BusinessObjects universes created for SAP Lesson 5: Reporting Using SAP HANA Report using SAP HANA 22 Copyright. All rights reserved.

33 UNIT 12 Equipment Management Lesson 1: Managing Equipment Manage equipment Create a new tool group, calibrate it, and add tools to it Log tools in SAP Lesson 2: Describing the Change Equipment Status Activity Describe the Change Equipment Status activity Lesson 3: Describing the Change Equipment Status Business Process Change the status of equipment Copyright. All rights reserved. 23

34 Unit 12: Equipment Management 24 Copyright. All rights reserved.

35 UNIT 13 SAP Data Management Lesson 1: Understanding System Rule Functionality in SAP Explain the system rule functionality in SAP Display and change system rule settings Lesson 2: Setting Up Archiving in SAP Set up archiving in SAP Explain how archiving works in conjunction with the Archiving ODS Explain system setup Explain default activity maintenance Explain background processing Lesson 3: Setting Up Collaboration in SAP Set up collaboration in SAP Copyright. All rights reserved. 25

36 Unit 13: SAP Data Management 26 Copyright. All rights reserved.

37 UNIT 14 SAP Integration with SAP ERP Lesson 1: Setting up Labor Tracking in SAP Set up labor tracking in SAP Explain the features of labor tracking Describe the process used to track labor and time and attendance Lesson 2: Describing SAP and SAP ERP Integration Describe SAP and SAP ERP integration List the data that can be transferred between SAP ERP and SAP Lesson 3: Integrating Product Master Data Integrate product master data Create and transfer work center with hierarchies (individual capacities) from SAP ERP to SAP Create and transfer work instructions from SAP ERP to SAP Lesson 4: Integrating Transaction Data Integrate transaction data Create and transfer production orders from SAP ERP to SAP Copyright. All rights reserved. 27

38 Unit 14: SAP Integration with SAP ERP Lesson 5: Configuring SAP ERP and SAP for 100% and <100% Quality Inspection and Executing Quality Inspection Scenarios in SAP Configure SAP ERP and SAP for 100% and <100% quality inspection Execute quality inspection scenarios in SAP Lesson 6: Configuring SAP ERP and SAP to Send Quality Notifications on Nonconformance Logging in SAP Configure SAP ERP and SAP to send quality notifications on nonconformance logging in SAP Lesson 7: Configuring Direct Labor Integration Configure direct labor integration Lesson 8: Describing Change Management for Master Data Replication Describe change management for master data replication Lesson 9: Creating and Exporting Routing from SAP Manufacturing Execution to SAP ERP Create and export a routing from SAP to SAP ERP Lesson 10: Running Production in SAP and Confirming Production Results to SAP ERP 28 Copyright. All rights reserved.

39 Run production in SAP and confirm production results to SAP ERP Copyright. All rights reserved. 29

40 Unit 14: SAP Integration with SAP ERP 30 Copyright. All rights reserved.

41 UNIT 15 Appendix Lesson 1: Important Transaction Codes List important transaction codes Copyright. All rights reserved. 31