SANDVIK HYPERION ROTARY CUTTING SOLUTIONS

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1 SANDVIK HYPERION ROTARY CUTTING SOLUTIONS

2 WELCOME TO HYPERION Sandvik Hyperion is an engineering company specializing in hard and super-hard applied materials, including cemented tungsten carbide, diamond and cubic boron nitride. The products of Sandvik Hyperion are engineered to enable higher productivity and improved performance of our customers products. SANDVIK HYPERION Sandvik Hyperion s offering includes materials for Rotary Cutters, Mining, Oil and Gas, Metal Cutting, Hot Rolls for the steel industry, Can Tooling, Metal Forming and a wide range of wear protection. Sandvik Hyperion has well established technology and manufacturing facilities spread across the globe that support a network of local sales and customer service teams, ultimately supporting our customer. OUR COMMITMENT We believe in focusing on our customer s productivity; in being flexible to adapt our products and resources to match our customers requirements. Our global manufacturing and supply chain organization is supported by in-house tungsten carbide and diamond powder manufacturing. Sandvik Hyperion s strong R&D teams are aligned with customers needs. We are well positioned to leverage Sandvik s R&D and over 150 years experience in hard and super-hard materials. Our local sales deliver excellent support to our customers local facilities. 2

3 ADDED VALUE CUTTING SOLUTIONS Sandvik Hyperion has dedicated Production, Maintenance, Sales and Customer Service sites to assist every customer across the world. We act locally, we think globally. For over 30 years, Sandvik Hyperion has been contributing to the evolution of the disposable hygiene market, making it possible to cut whatever shape, at increasing speeds, with long lasting performance. In an ever challenging world, both end-users and machine makers are constantly turning to Sandvik Hyperion to develop reliable and high performing cutting solutions, for increased productivity and continuous generation of savings. Today Sandvik Hyperion is helping customers in their most challenging projects, providing cutting solutions from the entry level up to the premium market. Through strong customer relationship and innovative partnerships, we aim to contribute to our customer success. WORLD PRESENCE Competence and manufacturing center Maintenance center Sales and customer service 3

4 SOLUTIONS THAT GENERATE SAVINGS The cutting unit is a critical component of a converting line. Its reliability and lifetime can heavily influence the total productivity output. Sandvik Hyperion is able to design, manufacture and start-up reliable and high performing rotary cutting solutions to: Ensure running at the highest speed, as well as identify the main factors that can contribute to reliably keep the converting speed. Keep the waste under control by looking at all the different cutting parameters that can contribute to the highest conversion efficiency. Ensure long lasting performance with user-friendly units, optimizing the frequency and duration of non-predictable machine stops and minimizing maintenance costs. PERFORMANCE NO WASTE SPEED MAINTENANCE These 4 pillars are the foundation for Customer savings. Through a deep assessment of the converting line process and the running conditions of the cutting unit, Sandvik Hyperion can help identifying the main drivers to generate savings and select the solution that answers your needs. SAVINGS SPEED NO WASTE PERFORMANCE MAINTENANCE 4

5 DISCOVER OUR SOLUTIONS PRODUCT LINES Different needs require different product lines. Sandvik Hyperion has developed a flexible offering, where product lines adapt to the customer s converting lines. BRIDGE For entry-level to medium machines, steel could show limitations in performance, while premium carbide might be suitable only on a long term perspective. Bridge is the product line making the right liaison between steel and premium carbide technology. It gives customers the opportunity to discover the superior performance of the carbide technology, by reducing the initial investment and granting a cutter lifetime suitable to the machine technology where the cutting solution is installed. EXPERT For premium machines with high production capacity, using advanced raw materials and demanding superior efficiency, cutting challenges are often critical for the overall converting line productivity. Expert is the well-known and historical Sandvik Hyperion product line, using premium carbide technology and robust design for high efficiency and technological machines. For more than 30 years, Expert has addressed the most demanding customer needs and contributed to generate continuous savings. PRODUCT LINES BRIDGE EXPERT 5

6 DISCOVER OUR SOLUTIONS PLATFORMS Each product line includes some platforms to allow that Sandvik Hyperion, together with the customer, select the most suitable configuration for the specific converting process. MODULAR Sandvik Hyperion gives customers access to a range of pre-designed and pre-engineered cutting solutions, available for both Bridge and Expert product lines and suitable to most of the current converting processes. Customers can benefit from robust, reliable and user-friendly design, early and easy unit integration into existing or new machines, with a quick learning curve to operate the cutting solution. CUSTOM Sandvik Hyperion is always striving to answer every customer s need by developing dedicated rotary cutting solutions, which can be suitable to demanding applications or special machine processes, whether it s an existing or a new converting line. This specific solution is available for the Expert product line. Customers can benefit from an ad-hoc design, fully integrated in the particular machine process and using the well proven Hyperion cutting technology, as a gage of customer success. PRODUCT LINES BRIDGE EXPERT PLATFORMS MODULAR CUSTOM MODULAR 6

7 DISCOVER OUR SOLUTIONS APPLICATIONS Within each platform, Sandvik Hyperion can propose several cutting unit models, depending on the specific application, profile shape and converting line process. BABYCARE PRODUCTS - Open diapers - Pants FEATURES AND OPTIONS - No speed limits - Optional trim/pad vacuum control - Patented damper vibrations absorption technology - Optional shock absorber safety system - Quick anvil change option FEMCARE PRODUCTS - Panty liners - Sanitary napkins FEATURES AND OPTIONS - No speed limits - Optional common edge technology - Single lane or Multi lane concepts - Machine Direction (MD), Cross Direction (CD) processes - Optional trim/pad vacuum control - Patented damper vibrations absorption technology - Quick anvil change option 7

8 DISCOVER OUR SOLUTIONS APPLICATIONS Within each platform, Sandvik Hyperion can propose several cutting unit models, depending on the specific application, profile shape and converting line process. ADULTCARE PRODUCTS - Light, Medium, Heavy inco - Anatomic - Brief - Pant FEATURES AND OPTIONS - No speed limits - Optional common edge technology - Optional trim/pad vacuum control - Patented damper vibrations absorption technology - Optional shock absorber safety system - Quick anvil change option OTHER APPLICATIONS Sandvik Hyperion is at your service to study any possible request of special application within the rotary cutting solutions. Do you want to know more about SANDVIK cutting concept? Please look at the video by scanning this QR code: 8

9 DISCOVER OUR SERVICES As a rotary cutting solution provider, Sandvik Hyperion gives the utmost importance to the quality of the supplied components. This includes, among other factors, the choice of the most appropriate materials, the respect of tight geometric tolerances, and the design of a user-friendly unit. Providing superior tools is only one part of the success. The rotary cutting unit needs to be integrated with a whole converting process and, above all, it needs to be operated on a daily basis, to grant the highest productivity. The interaction of the rotary cutting unit with the converting process and the operators is the other important success factor. Sandvik Hyperion works closely with customers to provide a high level of technical and manufacturing support, with the ultimate goal of generating savings throughout the product lifecycle. ENGINEERING Design and Development of cutting solutions through state-of-the-art 3D CAD systems Cutting profile geometry analysis and optimization Raw material cutting characterization Raw material porosity characterization Airflow analysis through CFD simulations Structural analysis through FEM simulations Vibration analysis and modeling Dedicated test bench for full validation of developed solution Central R&D support for carbide expertise 9

10 DISCOVER OUR SERVICES AFTER-SALES Start-up assistance Operators and maintenance training Advanced Engineering training On-site technical assistance, trouble shooting and follow-up Technical expertise on Sandvik and non-sandvik solutions on dedicated test bench On-site cutting solution audit Users manual RECYCLING Sustainability and environmental performance are important drivers of every company s strategy. Sandvik Hyperion can recycle any carbide material and handle the full process, from the collection of the material to the issuance of the final certificate. Besides the environmental benefits, customers can reduce their obsolete stocks and get at the same time a source of income. MAINTENANCE Performance and tool lifetime are important to our customers. Cutters resharpened and anvils reground by Sandvik have the same performance as brand new ones. Sandvik re-sharpening and regrinding capabilities allow our customers to maximize the life and performance of their tools. Our sharpening precision and consistency guarantee the best possible results between resharpenings. Besides that, our tight tolerances ensure the strictest minimum diameter reduction for both cutters and anvils, which leaves more material for future resharpenings, thus maximizing the total lifetime of the tools. Cutter and anvil being just a part of the cutting application, Sandvik also provides frame maintenance in order to keep your complete converting line in running order. Sandvik has maintenance centers in EMEA, APAC and AMERICAS. This synergy allows us to provide consistent quality to our customers, regardless of where they may be located or which Sandvik resharpening center they utilize. 10

11 INNOVATION SERVICING YOUR NEEDS Innovation has always been a major driver for Sandvik Hyperion. Our patented solutions are the results of a deep listening and analysis of our customer needs. Besides that, Sandvik Hyperion can develop innovative and customized solutions suitable to each converting line configuration, through strong customer cooperation. YOUR NEEDS OUR INNOVATIVE SOLUTIONS SIZE CHANGE INVESTMENT FLEXIBILITY PERFORMANCE EXPERT MODULAR SLEEVE HIGH SPEED CONTROL PERFORMANCE PRODUCTIVITY EXPERT CUSTOM HTC CONTROL MAINTENANCE REDUCED DOWNTIMES CONTINUOUS LEARNING EXPERT CUSTOM IQUT PERFORMANCE USER-FRIEDLINESS PRODUCTIVITY SPEED EXPERT CUSTOM PBA PERFORMANCE RELIABILITY REDUCED DOWNTIMES PRODUCTIVITY EXPERT CUSTOM HELICUT REDUCED DOWNTIME MAINTENANCE USER-FRIENDLINESS PRODUCTIVITY EXPERT CUSTOM A-FLEX 11

12 SANDVIK HYPERION SH-1027 ENG A4 Copyright 2017 Sandvik Group All rights reserved