LIQUID POLYURETHANE MEMBRANE
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1 DAYSONSEAL PUR LIQUID POLYURETHANE MEMBRANE Wind UV Water Vapor Water Dust Air Permeability Perspiration
2 DAYSONSEAL PUR LIQUID POLYURETHANE MEMBRANE Completely waterproofing membrane. Easy and simple application. High elasticity. High resistance to abrasion and to stress. Fast curing even at winter. High resistance to extreme temperatures. High adhesion on many substrates. Allows vapour diffusion.
3 TABLE OF CONTENTS What is Daysonseal PUR? 5 Application step by step 6 Singular points 8 Waiting time between layers 9 Application's systems 0 -. Passable flat roof, ceramic finished -. Passable flat roof, quartz finished -. Passable flat roof, gravel finished -. Inverted roof - 5. Rehabilitation of roof finished by polyurethane foam - 6. Rehabilitation of roof finished by metal sheet - 7. Rehabilitation of roof finished by thin bricks - 8. Pools, Artificial lakes, Fountains, sewage treatment plants ETA certificate 5 Primer data sheet: Daysonseal PRIMER 5 Waterproofing membrane data sheet: DAYSONSEAL PUR 6 Varnish data sheet: DAYSONSEAL TOPCOAT C 8 Mastic data sheet: DAYSON JOINT FLEX 5 9
4 Dayson has a specialized team that offers its clients the necessary expertise and technical assistance for the proper managing of all types of applications, whether in the field of waterprofing and in various industrial applications. In a continuous process of expansion and investigation for new products through using high technologies, we develop polyurethane membranes, acrylic waterproofing, also excellent coating system. With high technical properties as excellent resistance to traction, abrasion, stress, high elongation and a very fast drying, only seconds
5 What is DAYSONSEAL PUR? DAYSONSEAL PUR is a liquid material based on a pure elastomeric polyurethane that produces a continuous membrane, elastic and fully waterproof, whose properties make it excellent for use on all surfaces, whether new construction or rehabilitation. DAYSONSEAL PUR is durable and UV resistant also to atmospheric agents as rain, snow and hail the DAYSONSEAL PUR based polyurethane is compatible with most of passable common protections, thus we could obtain a decorative coatings also for intensive uses as on roof gardens, reservoirs, civil engineering, wet and humid substrates, etc... Advantages Simple and easy application. Fast Turing even at winter. Excellent adhesion on many surfaces. Resistant to Chemicals. High resistance to extreme temperatures from -0 ºC to + 80 ºC). High resistance to abrasion and stress. Excellent elasticity. Completely waterproof membrane. Allows vapor difusion. 5
6 Application step by step DAYSONSEAL PUR membrane has multiple applications and use, on this brochure we detail the most common, however, with these uses must be taken into account all technical aspects of the system for the purpose to reach optimal results, and below it shows the correct way to perform a standard application. 5 Substrate DAYSONSEAL PUR must be applied on a continuous surface without voids or holes in order to obtain maximum adhesion of the continuous polyurethane membrane. Furthermore, the substrate must be clean, dry and free of contaminants such as dust, oil, grease, paint and other surface treatments. In case of doubt is recommended to test a small part of the substrate. Substrate preparation For best results is recommended to perform the repair of the support by filling voids, holes and levelling the surface. DAYSON offers a large range of products to perform these operations. In the case of concrete supports, beside of the mechanical preparation (milling) of the superficial cement layer in order to get open porous surface, It is also advisable to eliminate the feeble concrete and surface defects such as blowholes and voids. Peripherals and auxiliary: It is important to evaluate and check the status of drains, walls, facades encounters, other next buildings, etc. to proceed to completion before the application of waterproofing DAYSONSEAL PUR membrane. 6
7 Superficial cohesion: during the restoration of tiled roofs, removes all unattached tiles and replace them to keep a flat structure deck, you must also check that the grouting of the tiles is properly executed. If there are previous waterproofing systems should be checked for adherence and remove them in case of being in poor condition. Important: If applied to thin bricks are required placement of a geo-textile mesh to reinforce the waterproofing membrane. Primer use In most cases it is recommended to use a bi-component polyurethane primer as DAYSONSEAL PRIMER to give better adhesion and to prevent bubble formation. It should be applied by brush, roller or spray equipment (airless), and if necessary a light dusting with quartz sand from 0. to 0.8 mm to increase adhesion and mechanical fixation of the next system element. It is essential that the surfaces are in good condition, and fully cured for 8 days (DTU and norm NF EN 06-). It must have a low vapour transmission (less than lb//h./.000 ft / test method RMA). DAYSONSEAL PUR membrane DAYSONSEAL PUR can be applied with spray equipment or manually. In both cases the application must be done uniformly. Although it can be applied during a cold, wet weather, it is preferable that the temperature is between 5 C and 5 º C and relative humidity does not exceed 85%. In case of use of spray equipment, it must be capable of supplying pressure of 80 bar (000 psi). In manual applications simply require the use of brush (brush), roller or squeegee. 5 Finishing layer (optional) Once the application of DAYSONSEAL PUR membrane is made, and preferably before 76 hours from its application, it is advisable to spray one or two layers of aliphatic polyurethane top-coating membrane as DAYSONSEAL TOPCOAT C, to obtain a perfect finishing and to ensure the stability of the desired colour. DAYSONSEAL TOPCOAT C is also needed on surfaces that require resistance to traffic and to waterproof surfaces that require resistance to chemicals. 7
8 Singular points Sometimes it is necessary to carry out preparatory and conditioning work prior to application of DAYSONSEAL PUR system, because it depends largely on the waterproofing membrane is fully effective and sustainable. We detail the most common elements that can be found, if some use is not described; please contact DAYSON Technical Service. Encounter with downspouts In reparation jobs, once the tank is ready, proceed to apply DAYSONSEAL PUR system across the internal circumference of the downspout, so up and down exceeding 0 cm, sometimes more distance, depending of the maximum level of water expected (exp: case of extreme precipitation). Expansion joints Fill the joints with polyurethane mastic, and then apply a waterproofing band reinforced by a geotextile mesh as DAYSONBAND. This should cover between 0 at 5 cm on each joint side. Cracks There are passive or active cracks (more than mm wide), after opening with a sanding disc or other similar tool than cleaning must fill them with a mastic or sealant as DAYSON JOINT FLEX, after its drying, we apply the DAYSONSEAL PUR polyurethane membrane, it is important to test compatibility of both elements. Edges, ridges and encounters Sharp edges, sides and encounters must be rounded than treated with mastic as DAYSON JOINT FLEX, if necessary adding a geo-textile mesh layer as reinforcement. Vertical perimeters It is also necessary to perform the conditioning of vertical perimeters before applying the waterproofing membrane DAYSONSEAL PUR. Wiring / Sockets Cables and sockets are treated as singular elements, and they must be treated before the waterproofing membrane is installed. 8
9 Waiting Time Between Layers BEFORE APPLICATION OF DAYSONSEAL ON PRIMER Substrate temperature Minimum Maximum +0 C hours +0 C hours -8 hours +5 C hours BEFORE DAYSONSEAL PUR APPLICATION ON DAYSONSEAL PUR (REPAINT) We must eliminate all dust and contaminants. Substrate temperature Minimum Maximum +0 C hours +0 C 8 hours 76 hours +0 C 6 hours +5 C hours BEFORE DAYSONSEAL TOPCOAT C 'S APPLICATION ON DAYSONSEAL PUR Substrate temperature Minimum Maximum +0 C 6 hours +0 C 5 hours 76 hours +0 C hours +5 C hours POLYMERISATION AND CURING. PRODUCT READY TO USE. Tempe- Resistance to Resistance to Resistance to rature rain pedestrian traffic traffic +0 C 8 hours Non-resistant +0 C 60 minutes hours without +5 C (approx.) 0 hours incorporation of hours TOPCOAT C They are approximate data and may vary depending on the substrate status and climatic conditions. 9
10 Application s systems Properties of DAYSONSEAL PUR made it ideal for many applications listed below the most common, for specific uses and needs contact DAYSON services, to obtain advising on procedures and indicated products to these uses, in addition of samples and studies of their cases.. Passable flat roof, ceramic finished Page. Passable flat roof, quartz finished Page. Passable flat roof, gravel finished Page. Inverted roof Page 5. Rehabilitation of roof finished by polyurethane foam Page 6. Rehabilitation of roof finished by metal sheet Page 7. Rehabilitation of roof finished by thin bricks Page 8. Pools, artificial lakes, fountains, sewage treatment plants... Page 0
11 Passable flat roof, ceramic finished SUBSTRATE 6 5 SYSTEM CREATION PERFORMANCE CONCRETE MORTAR Repair of cracks and joints: DAYSON PU MASTIK is applied locally on the expansion joints and cracks with a handgun and levelledusing a spatula. Primer: DAYSONSEAL PRIMER is applied with a roller or spray equipment. The waterproofing membrane: DAYSONSEAL PUR is applied by spraying (GH- 8 equipment), roller or brush the membrane should be reinforced with mesh or geo-textile filter on encounters and special points. Separation layer: geo-textile mesh or polypropylene high quality filter PP. 5 Layer s levelling: use a mortar uniformly distributed over the entire surface. 6 Finishing: CERAMIC, placed directly on the levelling layer of mortar tile s fixation is by adhesive mortar. Depends of the application 0,50 Kg/m Kg/m 50 ~ 50 gr/m ~ cm/m Passable flat roof, quartz finished SUBSTRATE 6 5 SYSTEM CREATION PERFORMANCE CONCRETE MORTAR Repair of cracks: DAYSON PU MASTIK, is applied locally on the expansion joints and cracks with a handgun and levelledusing a spatula. Primer: DAYSONSEAL PRIMER, adhesion layer is applied with a roller or spray equipment. Waterproofing membrane: DAYSONSEAL PUR is applied by spraying (GH-8 equipment), roller or brush the membrane should be reinforced with mesh or geo-textile filter on encounters and special points. Primer: DAYSONSEAL PRIMER adhesion layer is applied with a roller or spray equipment. 5 Finishing support: Sprinkle quartz or quartz-color until saturation of surface. 6 Finishing: Apply directly DAYSONSEAL TOPCOAT C, using roller, squeegee or spray equipment. Depends of the application 0,50 Kg/m Kg/m 00 gr/m ~ Kg/m 00~500 gr/m
12 Passable flat roof, gravel finished 5 SUBSTRATE SYSTEM CREATION PERFORMANCE CONCRETE MORTAR Repair of cracks and joints: DAYSON PU MASTİK is applied locally Depends of the on the expension joints and cracks with handgun and levelled application using a spatula. Primer: DAYSONSEAL PRIMER, adhesion layer is applied with a roller or spray equipment. Waterproofing membrane: DAYSONSEAL PUR is applied by spraying, roller or brush. The membrane should be reinforced with mesh or geo-textile filter on encounters and special points. 0,50 Kg/m,5 ~ Kg/m Separating Layer: We install a PP geo-textile filter or mesh. 50 ~ 00 gr/m 5 Finishing: We place a gravel layer on the separating layer ( to cm). Inverted Roof SUBSTRATE CONCRETE MORTAR SYSTEM CREATION Repair of cracks and joints: DAYSON PU MASTİK is applied locally on the expension joints and cracks with handgun and levelled using a spatula. Primer: DAYSONSEAL PRIMER, adhesion layer is applied with a roller or spray equipment. Waterproofing membrane: DAYSONSEAL PUR is applied by spraying (GH-8 equipment), roller or brush the membrane should be reinforced with mesh or geo-textile filter on encounters and special points. Separating layer: We install a PP geo-textile filter or mesh. 5 Thermal insulation: Installation of polystyrene boards (Recommended assembly according to the manufacturer). 6 Separating layer: We install a PP geo-textile filter or mesh. PERFORMANCE Depends of the application 0,50 Kg/m Kg/m 50 gr/m,5~ Kg/m 50~00 gr/m 7 Finising: We place a gravel layer on the separating layer ( to cm). ~ cm. canto rodado
13 5 Rehabilitation of roof finished by polyurethane foam SUBSTRATE SYSTEM CREATION PERFORMANCE Surface s preparation: Should be cleaned and remove all contaminants such as oil, grease, dust. Polyurethane Foam Thermal insulation: Applying of polyurethane foam layer (cm, density D/50) with dosing equipment at high pressure and temperature. Waterproofing membrane: DAYSONSEAL PUR is applied by spraying (GH-8 equipment), roller or brush the membrane should be reinforced with mesh or geo-textile filter on encounters and special points.,5 Kg/m Kg/m Finishing (optional): Apply directly DAYSONSEAL TOPCOAT C, 0,50 Kg/m using roller, squeegee or spray equipment on all surfaces treated previously. 6 Rehabilitation of roof finished by metal sheet SUBSTRATE SYSTEM CREATION PERFORMANCE Different kind of sheets; Galvanized Surface preparation: Should be cleaned and remove all contaminants such as oil, grease, dust. Primer: DAYSONSEAL PRIMER, adhesion layer is applied with roller or spray equipment. 0,50 Kg/m sheet. Lacquered sheet. Fibrecement board Waterproofing membrane: DAYSONSEAL PUR is applied by spraying (GH-8 equipment), roller or brush the membrane should be reinforced with mesh or geo-textile filter on encounters and special points. Finishing (optional): Apply directly DAYSONSEAL TOPCOAT C, using roller, squeegee or spray equipment on all surfaces treated previously. Kg/m 50 gr/m
14 7 Rehabilitation of roof Finished by thin bricks 6 5 SUBSTRATE Thin tiled surfaces SYSTEM CREATION Repair of cracks and joints: DAYSON PU MASTIK is applied locally on the expansion joints and cracks with a handgun and levelled using a spatula. Primer: DAYSONSEAL PRIMER adhesion layer is applied with a roller or spray equipment. Waterproofing membrane: DAYSONSEAL PUR is applied by spraying (GH-8 equipment), roller or brush the membrane should be reinforced with mesh or geo-textile fşlter on encounters and special points. Separating layer: We install a PP geo-textile filter or mesh. 5 Waterproofing membrane: DAYSONSEAL PURis applied by spraying (GH-8 equipment), roller or brush the membrane should be reinforced with mesh or geo-textile filter on encounters and special points. 6 Finishing: Apply directly DAYSONSEAL TOPCOAT C, using roller, squeegee or spray equipment on all surfaces treated previously. PERFORMANCE Depends of the application. 0,50 Kg/m ~,5 Kg/m 50 gr/m ~,5 Kg/m 0,5 ~ 0, Kg/m 8 Pools, artificial lakes, fountains, sewage treatment plants SUBSTRATE Concrete Mortar Tiles SYSTEM CREATION Repair of cracks and joints: DAYSON PU MASTIK is applied locally on the expansion joints and cracks with a handgun and levelled using a spatula. Primer: DAYSONSEAL PRIMER adhesion layer is applied with a roller or spray equipment. Waterproofing membrane: DAYSONSEAL PUR is applied by spraying (GH-8 equipment), roller or brush the membrane should be reinforced with mesh or geo-textile fşlter on encounters and special points. PERFORMANCE Depends of the application. 0,50 Kg/m Kg/m Finishing: Apply directly DAYSONSEAL TOPCOAT C, using roller, squeegee or spray equipment on all surfaces treated previously. 0,5 ~ 0, Kg/m por capa The information provided, serves as recommendation and information, based on tests laboratory and on our present knowledge, the different works and site conditions may variations of the information, so that our warranty is limited to the product supplied. For more information, consult DAYSON Technical Service.
15 ETA Certificate EUROPEAN TECHNICAL APPROVAL This document is, by definition, a favourable technical assessment of the suitability of a particular product for use, based on essential requirements for works in which the product is used. DAYSONSEAL PUR is certified ETA. Primer data sheet: DAYSONSEAL PRIMER DESCRIPTION DAYSONSEAL PRIMER is a bi-component polyurethane primer of low viscosity, it is created specifically to increase the adhesion and the union of systems (polyurethane, polyurea) on porous surface's substrate as, concrete, PVC panels, asphaltic sheet, marble, etc.. SUPPORT Concrete, asphaltic sheet, wood, mortar, etc.. PACKAGE Containers of 5 and 5 kg of each component. ADVANTAGES - 00% solid, free VOC emission. - Excellent adhesion to most surfaces. COLORS - Without solvent, capacity for use in poorly ventilated areas. Transparent. - Fast drying, also at low temperature. - 00% waterproof. - Possible application on damp surfaces. STORAGE STABILITY - Accept solid charges for filling irregularities. Not flammable (VOC = 0). - High adhesion on porous surfaces. container is opened, it should be - High performance (low consumption). used as soon as possible. 6 months at temperatures between 5 C and 5 C in a dry place, once the APPLICATION - Require a smooth surface, flat, clean and dry. CLEANING - Can be applied by roller, brush or spray equipment (airless). The cleaning is done with solvent. - Consumption is about 0.00 kg/m. - Drying time is approximately - hours. - Pot life: 5 to 60 minutes. TRANSPORT AND STORAGE - Repaint: and even 8 hours. Please Ask for safety-document. 5
16 Waterproofing membrane data sheet: DAYSONSEAL PUR DESCRIPTION DAYSONSEAL PUR is a liquid based on pure elastomeric polyurethane, once applied it produces a continuous elastic membrane, thanks to its excellent technical properties this membrane is used for waterproofing application on many types of surfaces. APPLICATION DAYSONSEAL PUR is one-component system, is applied by roller, brush or spraying equipment (airless), is possible the use of DAYSONSEAL PUR with cold and damp weather, when it is raining and the membrane is not completely dry, the impact of rain can leave traces (small crater), in this case you could apply an extra coat DAYSONSEAL PUR layer. USES - Passable roof of particular use. - Passable roof of intense use. - Green roof. - Polyurethane foam. - Civil Engineering (Construction). - Wet and humid surfaces. - Tanks. LIMITATION Not recommended for waterproofing of swimming pools or contact with water chemically treated. Recommended support: Concrete, cement, tiles, mortar, rehabilitation of acrylics surfaces, asphaltic sheet, wood, and metal oxidized or with galvanized coating. ADVANTAGES - Does not produces air ampoules even with thick layers. - No requires primer generally. - Easy, simple application. - Rapid polymerization and fast curing. - Excellent adhesion. - Chemically resistant. - Good stability at temperatures between -0 and +80 degrees. - High mechanical resistance (abrasion, tension, fatigue, wear). - Excellent elasticity. - 00% waterproof membrane. - Allows vapor difusion. APPLICATION'S CONDITION - Conditions of support (Standard) - Hardness: R8 = 5 MPA - Humidity: W <0% - Temperature: 5 C to 5 C - Humidity: < % 85 CONSUMPTION Product performance is.5 to kg/m with a thickness of. mm, applied in two layers. PACKAGE In metal containers of 6 or 5 kg. COLOR Grey and red. STORAGE STABILITY 6 months at temperatures between 5 C and 5 C in a dry place, once the container is opened, it should be used as soon as possible. CLEANING The cleaning is done with solvent. TRANSPORT AND STORAGE Please ask for our safety document. 6
17 CLASSIFICATION ACCORDING TO THE EOTA CONCEPT VALUES CLASSIFICATION Minimum warranty for the product lifetime 0 years W Minimum warranty for the product lifetime 5 years W Climatic zone Severe S Subsrate inclination % 5 S Substrate minimum temperature -0 C TL Substrate maximum temperature 60 C TH PRODUCT TECHNICAL DATA (LIQUID). 95% dry matter of XIOL. CONCEPT UNITS METHOD RESULTS Viscosity Cp ASTM D Specific weight gr/c ISO8 DIN 5 7 ASTM D75, -, Flash point (evaporation temperature) m ASTN D9, closed cup Repaint C - 6 to Dry (to touch) 5 º c and 55% rh sa - 6 MEMBRANE TECHNICAL DATA CONCEPT UNITS METHOD RESULTS Service temperature C -- 0 to 80 Temperature SOC C Hardness Shore R868 /DIN 5 505/ASTM D0 70 Tensile strength at ºC Kg./cm (N/mm ) DIN 555/ASTM D 55 / 5,5 Elasticity percentage at ºC % DIN 555/ASTM D > 600 Elasticity percentage at 5ºC % ASTM D 50 Water vapour transmission gr./m.hr ASTM E96 (water method) 0,8 Adhesion to concrete Kg./cm (N/mm ) ASTM D5 > 0 (> ) QUV better weatherability h at 60 C (UVB lamp) and h at 50 C COND 7
18 Varnish data sheet DAYSONSEAL TOPCOAT C DESCRIPTION It is an aliphatic polyurethane varnish used for the treatment, decoration and protection of pavements coating, its finishing is glossing also could be ant slipping by combining with quartz sand. Is a mono-component product, dry by the ambient temperature forming a hard continue film of excellent mechanical and chemicals' properties, given it a high adhesion, resistance to extreme temperature and UV radiation. APPLICATION - Should be applied on smooth, clean, dry and without residual moisture support, to level the irregular, surfaces, could use the mastic DAYSON JOINT FLEX 5. - In most application it doesn t need a primer. - On crystal support it needs a PRIMER. For more information please contact our technical department. - Could be applied by roller, brush or spraying equipment as airless gun. - For cleaning use solvent. - When is used as Daysonseal PUR membrane sealer or on pavements, it could be pigmented by paste pigment of 0%, must be applied before hours of DAYSONSEAL PUR or pavement application. - During pigmentation process, avoid introducing air when mixing. - Recommended performance: 0, - 0, kg/m - Apply by thin layer. - Repaint is between 6 and hours, must not exceed 8 hours. - When is required an ant slipping finishing, is possible to add to last layer an arid, its granulometry depends of final use. - Recipient once is open, is recommended its use as soon as possible. ALLOWED USES - As varnish for pavement's protection and decoration. By increasing abrasion and UV (onceis pigmented) resistance, is compatible with pigments. - Concrete protection. - Wood, marble, mortar and stone protection. - Used as varnish on DAYSONSEAL PUR waterproofing - systems to increase abrasion and UV radiation resistance. ADVENTAGES - Fast curing, excellent adhesion on many superficies' types. - Aliphatic at 00% without tonality changes. - Excellent resistance to hail, snow and rain. - High resistance to extreme temperature from - - 0ºC to +80ºC, max shock temperature 00ºC. - As it is liquid is adaptable on all forms. - High resistance to abrasion, rupture and stress. - High resistance to chemicals. COLOURS Transparent bright, or according to paste pigment RAL variety. PERFORMANCE Performance is between 0, to 0, kg /m. PACKING Metallic recipient of 0kg or box of units each one of kg. TECHNICAL DATA OF THE LIQUID PRODUCT - 95% dry material in xiol - Viscosity : 00Cps - Specific weight: 0,95 g/cm - Repaint: 6- hours - Drying to touch at 5ºC & 55% RH: -6 hours MEMBRANE TECHNICAL DATA - Service Temperature -0 to 80 C. - Shock Temperature 00 C - Hardness shore D/> 60 - Tensile Strength at C 550Kg/cm - Percent elongation at C > 50% - Water Vapor Transmission 0.8 g/m. Hr - QUV Resistance Test: weathering (UV hr at 60 C (UVB lamp) & hr COND at 50 C) -> 000h Passed - 8% of potassium Hydroxide 0 days at 50 C: No significant changes in the elastomeric properties - 5% sodium Hypo- hydrochloric 0 days: No significant changes in the elastomeric properties - Water absorption <% 8
19 Mastic data sheet DAYSON JOINT FLEX 5 DESCRIPTION It is one-component polyurethane mastic, of rapid polymerization; in contact with moisture it forms an elastic solid sealant. This product is a free of solvent and PVC, ideal for sealing of cracks, voids, holes vertical and horizontal joints. PRESENTATION Box of units, silted into ampoules of 600 ml, white and grey colours. RECOMMENDED USE - Floor joints,cracks and voids (not for expansion joints) - Industrial sealing, - Doors sealing. - Cooling industry sealing. RECOMMENDED SUBSTRATES Generally is compatible with paints, but is recommended to test on small area. With prolonged exposure to UV radiation, the superficial layer loses its shine, but it does not affect the waterproofing properties. On damp substrates, the mastic requires a primer. ADVANTAGE - Fast curing - Excellent adhesion to most substrates. - Excellent heat resistance for temperatures -0 ºC to 90 ºC - Compatible with the paints once is dry. APPLICATION - Requires a smooth surface, clean, dry and without residual moisture and as hard as possible. - It must be applied at a temperature between +5 C to +0 C. With cold weather, store the product at 0 C before use. - Immediate manipulation once mixed during application. - For the correct implementing, the width / depth ratio should be : at a minimum depth of 0mm. - Wipe off and dry with paper towels, than clean with solvent. TECHNICAL DATA PROPERTIES Hardness Shore A +/-50 Application temperature 5 a 0 ºC Drying (to touch) Hardness Full curing (thickness to mm) 0 a 60 minuts hours hours Elongation at tear 500% CLASSIFICATION 9
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