3D Engineered Models for Construction. AGC-ODOT Annual Meeting February 18, 2014
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1 3D Engineered Models for Construction AGC-ODOT Annual Meeting February 18, 2014
2 National Discussion on 3D Design Steve Cooley ODOT Contract Administration Engineer
3 What is 3D Design for Construction? 1. Providing 3D Engineering data to Contractors at Advertisement. 2. 3D Engineering data will be in a format conducive to: Bid preparation Construction Support Machine Control
4 National Overview FHWA Every Day Counts 2 Initiative Deliver a series of webinars and workshops. To accelerate the deployment of 3D Engineered Models for Construction. Goal to have 50 projects constructed using 3D Modeling in 25 States by the end of 2014.
5 ODOT s Participation Developed and implementing 3D Design for Construction deliverables. Participated on a TWG to develop Workshop. Assisted in Delivery of the Arkansas Workshop last Month. Membership on National Committees.
6 Automated Machine Guidance Ron Singh, PLS ODOT Chief of Surveys Geometronics Manager
7 Engineering Automation
8 Key Concepts (excerpt) Full 3D/4D/5D Design Visualization Construction Automation >Construction machine guidance and control >Inspection tools >Enhanced use of GPS (RTN, IMU) >Remote construction site monitoring >Materials delivery and certification
9 Digitally Signed Data 3D Design Virtual Site Digital Signature Future Project Development Surveys Machine Control Construction Staking 20% 80% As-Built Survey Digital Signature Engineering Data Archive
10 Machine Guidance A Machine Guidance system uses automation to provide the equipment operator a visual indicator of the position of the cutting edge (blade, bucket, screed, etc) relative to the design surface being constructed. The operator controls everything.
11 Machine Control A Machine Control system is where the cutting edge of the equipment is fully controlled by automation. The system is connected to and controls the hydraulics while the operator simply drives the equipment and manages the automation.
12 3 Components of Machine Control 1. The design and resulting data 2. The machine w/computer, sensors, hydraulic control, and radio 3. The positioning system GPS, TPS, laser, or combination
13 Guidance Systems Provides the interface between engineering design and the machine operator
14 Types of Guidance Systems Stakes String lines Sonic sensors Lasers GPS Total Stations GPS w/lasers
15 Guidance/Control by GPS Bulk Excavation GPS Grading +/- 30 mm or 0.1 Fine Grading Generally Not By GPS
16 Control by Total Station Total Station Grading +/- 5mm or 0.02
17 Control by Laser Augmented GPS Laser augmented GPS systems deliver a few millimeters of vertical accuracy using conventional lasers capable of working on an inclined plane
18 Machine Control The ultimate system No stakes required No grade checker required Records data for quality control Records data for volume computation Data could be transmitted to engineer, inspector, or surveyor for real time checks
19 National Initiatives Every Day Counts II - FHWA 3D Design Automated Machine Guidance Intelligent Construction Systems and Technologies National Academies
20 Issues to Consider Coordinate System Represents Ground Same as Original Survey and Design Quality Original Ground DTM Suitable for 3D design 3D Design Suitable for AMG Data Exchange Lossless File Format Validate - Close the Loop
21 Issues to Consider Engineer of Record legal issues Design Intent Do Not Exceed Positioning System Limitations Calibrate and Check Systems Validate Construction Confidence Points, etc.
22 Pre-Construction Survey Tasks performed by the Agency just prior to construction To verify Horizontal and Vertical Control To verify Original Ground DTM To recover any new monuments of record To assist in any utility relocation staking Conducted by the Agency at, or near, the bid let date to confirm survey readiness for construction
23 The (Virtual) Oregon Trail: Construction Administration in 3D Della Mosier ODOT Region 4 Roadway/Hydro Manager
24 3D Engineered Models Preliminary Engineering Construction Engineering Asset Management
25 Constructible 3D Engineered Models Delivering Digital Data for Bid
26 3D Roadway Design Tech Bulletin (Jan 2014) Purpose: To provide clarification concerning the required content, process/workflows, delivery timelines, and quality control of digital 3D Roadway Design data for Oregon s Statewide Transportation Improvement Program (STIP) projects.
27 Timelines Projects Letting in 2014: Voluntary Projects Letting in 2015: Required
28 Exceptions Exceptions Granted by the Region Roadway Manager Projects without significant earthwork component Many Local Agency projects Projects with compressed design delivery schedules
29 How Will I Be Notified at Bid? ebids Notice is provided with Contract Documents
30 Data Available for Bid: ebids Notice
31 How Will I Know What I m Getting?
32 Data Available for Bid: Bid Ref Docs
33 ODOT s Digital Construction Admin. Construction Survey Handoff Package ODOT Designer Provides at Pre-Survey Mtg Includes Detailed LandXML and InRoads Files Examples provided in AppendixM of ODOT s Highway Design Manual
34 More info? Check FAQs at: DRDM/Pages/index.aspx
35 Next Steps Bid-able Digital Design for all Disciplines Digital Data as part of the Contract Documents 3D Engineered As-built Models
36 3D Modeling and Machine Control: Implementation Throughout the Construction Cycle Alex Culbertson Machine Control Manager K. & E. Excavating, Inc.
37 Examples of Implementation of 3D Modeling and Machine Control For: Improved Estimating Pre-Construction Grading Review Reducing Impacts of Human Error Speeding Up Design Revisions During Construction
38 3D Models for Estimating I-5 Fern Valley Interchange, Unit 2
39 Improved Pre-Construction Grade Checking Beltline Interchange Unit 3
40 Improved Pre-Construction Grade Checking
41 Improved Pre-Construction Grade Checking
42 Reducing Human Error in the Field OR22 Bridge Vertical Clearance
43 Reducing Human Error in the Field
44 Reducing Human Error in the Field
45 Speeding Up Design Revisions During Construction US20 PME: UPRR Eddyville Ph2
46 Speeding Up Design Revisions During Construction
47 Speeding Up Design Revisions During Construction
48 Closing Use of 3D modeling helps improve the entire construction cycle from bid to completion.
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