SKYLIGHTS GUIDE PROFILES, MULTIWALL & SYSTEMS DURO. Copyright 2015
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1 SKYLIGHTS GUIDE PROFILES, MULTIWALL & SYSTEMS Copyright 2015 DURO
2
3 ABOUT US BUILDING THE FUTURE TOGETHER CONTENTS 2 DUROplastic is a well established South African company that was founded in 1986 to supply composite materials to trade and industry. The company now supplies a diverse range of products to the Built Enviroment, Retail Hardware Trade and other industries with a wide range of materials and products in the Sub-Saharan African region; with 4 branches nationwide including Cape Town, Johannesburg, Durban and George. We manufacture and stock a diverse range of products from Roof sheeting in plastic and steel, metal sheds, stand alone sanitaryware, Awnings and other products. Our DURObuild & construction division also specialise in light steel frame construction, Podhaus modular homes, fibre cement, polycarbonate multiwall and more. ROOFING PROFILES Natralite Fibatuf ~ MAX GALLERY Roofing Accessories JOINING PROFILES MULTIWALL SYSTEMS Upanel Modulit DURO
4 3 TRANSLUCENT SHEETING AVAILABLE PROFILES l Natralite l Fibatuf FibatufMAX IBR mm Other profiles can be manufactured on request. Subject to minimum order quantity. Blue and Green Polycarbonate available in domestic profiles. Available : Polycarbonate - Clear,White,Bronze Fibreglass - Clear,White,Green,Blue Fibreglass MAX - Clear, White CORRUGATED 6.5 Available : Polycarbonate - Clear,White,Bronze Fibreglass - Clear,White,Green,Blue CORRUGATED mm 18mm Cover width 686mm Overall width 740mm 76mm 76mm Cover width 456mm Overall width 532mm Available : Fibreglass - Clear,White,Green,Blue (Fibreglass made on request only) 18mm Cover width 610mm Overall width 700mm CORRUGATED mm 76mm Available : Polycarbonate - Clear,White,Bronze Fibreglass - Clear,White,Green,Blue BIG 6 178mm Cover width 760mm Overall width 850mm 51mm Available : Polycarbonate - Clear,White Fibreglass - Clear,White NURIB/WIDESPAN/TRIMDEK 29mm Cover width 875mm Overall width 940mm Available : Polycarbonate - Clear, White INDUSTRIAL 7 38mm Cover width 760mm Overall width 850mm Cover width 890mm Available : Polycarbonate - Clear, White KLIPLOK 700 Overall width 930mm 235mm 41mm Available : Polycarbonate - Clear, White Cover width 705mm Overall width 732mm
5 Natralite Polycarbonate Translucent Sheeting 4 Natralite offers high durability, high light transmission and weather resistance. It is ideal for industrial buildings, domestic structures, greenhouses and skylight applications. Natralite is the ideal choice for architects and specifiers for noncorrosive industrial structural roofing and cladding, while homeowners prefer Natralite for a wide range of DIY projects. Natralite is available in a wide variety of colours and profiles. Domestic (DIY) Skylights Canopies, awnings (over swimming pools, etc) Carports Partitions Construction Industrial Factories Skylights Canopies Partitioning Walkways Agriculture Greenhouses Unique applications using light translucency with weather resistant properties FEATURES Impact Resistant Virtually unbreakable Up to 90% light transmission Long term weather and UV resistant Wide service temperature range Resistant to a wide range of chemicals Lightweight Easy installation Meets fire rating requirements 10 year guarantee against yellowing, loss of light transmission and penetration by hail Technical data sheet available on request. DURO
6 5 fibatuf FIBREGLASS Translucent Sheeting Fibatuf has a higher chemical resistance, making it suitable for any building, including the mining industry. It offers high durability, high light transmission and weather resistance. It is ideal for industrial buildings, domestic structures, greenhouses and skylight applications. Fibatuf is the ideal choice for architects and specifiers for noncorrosive industrial structural roofing and siding (cladding), while homeowners prefer Fibatuf for a wide range of DIY projects. Fibatuf is available in a wide variety of colours and profiles. FEATURES Impact Resistant Up to 90% light transmission Long term weather and UV resistant Wide service temperature range Better UV protection than sun screens Resistant to a wide range of chemicals Lightweight Easy installation 5 year guarantee against yellowing, loss of light transmission and penetration by hail. Technical data sheet available on request. Domestic (DIY) Skylights Canopies, awnings (over swimming pools, etc) Carports Partitions Construction Industrial factories Skylights Canopies Partitioning Walkways Agriculture Greenhouses Unique applications using light translucency with weather resistant properties
7 fibatuf MAX 6 INDUSTRIAL FIBREGLASS Sheeting MAX CONFORMS TO Australian standard AS Glass content well in excess of 22%, in fact is at 40% pbw. Making it one of the most resilient sheets around. Notice picture below where over 2400 Newtons (+250kg) was placed on a sheet with purlin spacing of 1.2m. Deflection of sheet was only 55mm. AS Thickness remains within specified tolerance AS Mass/m2 with 10% specified Tolerance AS4256 Tensile strength should be greater than 50 Mpa, Fibatuf Max is over 80MPa. Fibatuf MAXimum is the strongest translucent sheet on the market (Using Engineered E Glass and modified Acrylic Epoxy composite). Conforms to the most advanced Australian specification AS/NCS 4256 parts 1 & 3. From impact strength, tensile and flexural modulus. Fibatuf MAX is a heavy duty industrial sheet for extreme conditions or where longevity is required without the concern of strength reduction. It is a well known fact that thermoplastics like polycarbonate and PVC become brittle over time, however with the engineered composite of Fibatuf MAX, this is no longer a concern. Impact resilience. A 50kg cement bag was dropped from a height of 1m above the sheet... No visible cracks on sheet. Industrial Heavy duty (for extreme conditions) Ideal for Chemical resistant applications - Mining, - condensor / coolers - galvanise plants, - food processing plants - refractories. FEATURES Easy to clean Highly resistant to chemicals Good weather resistance Hail resistant Blocks harmful UV rays Easy to work with Range of colours and profiles High fibre reinforced for extra strength Can be made to AS 4256 standard of 2400, 3050 or 3600 gm/m2 specification Technical data sheet available on request. DURO
8 7 Gallery Prestigious designs These are just some of the many prestigious projects the DURO group has been involved with over the years ranging from residential, commercial to industrial projects. 1) Opal IBR Natralite Polycarbonate was used in this warehouse to increase natural lighting. 2) The Modulit system in Opal and bright colours was installed for a modern look as well as good insulation and natural lighting. 3) 6mm Multilite Multiwall was installed for natural lighting and UV protection. 4) 6mm Multilite Multiwall with a print was installed to create partitioning and privacy. 5) The Upanel system (seam up) was used in this installation. 6) Bronze IBR Natralite Polycarbonate was used in this factory to allow some natural lighting. 7) In this installation they got creative and used both Upanel systems: seam up and seam down. 8) Here 6mm Opal Multilite Multiwall was installed in the passage way to create natural lighting. 1 2 Special colours available on request subject to MOQ 3 4
9 DURO
10 9 Roofing accessories roof fixing systems fast Type of corrosion Severe marine Severe marine Marine Medium to severe marine Desert Rural Inland Industrial Marine Industrial E Semi desert NB: The Fasteners should be used together with the correct Polycap and Polybrix. The fasteners used to fix the sheeting (IBR or corrugated) atop the purlins will depend on the material it is being fixed to: timber or metal. To ensure even better support and waterproofing, use together with our Polybrix. Polybrix (closures) are made for particular applications and locations on the roof, with specific profile being used. DURO is manufacturing the most commonly used Polybrix designs for residential and other applications. To further round off the look, use our Polycaps or Umbrella washers to cover the fastener atop the sheeting. Please speak to our DURO sales staff for further guidance and technical assistance. Various CAPS for fasteners PRODUCT GUIDE Class 1 and 2: Mild to light industrial / urban / rural Class 3: Mild, moderate marine / industrial Class 4: Severe Industrial / marine Class 5: Very severe Industrial / marine CAPE TOWN SELF DRILLING FASTENERS Our self drilling screws consist of a variety of head styles; drill points; lengths and corrosion resistant coatings, making them suitable for use in all ISO environments and for most roofing profiles and applications. From stitching wafer to Hex Heads. Various lengths depending on profile of sheet. Also coatings from Class 1 to Class 5. Various thread depending on whether must bore into wood or steel or even Fibrecement/MagOx boards. Also ring shank nails for simple DIY applications are available. Tips range from self drilling into steel or wood. F N DBN Polycaps available in 5 colours Blue, Bronze, Grey, Green & White Umbrella Washer 14x10mm Wafer Head Screw 12x65mm IBR timber 12x50mm CORR timber Timber Self Drillers 12x85mm IBR timber 12x75mm IBR metal 12x50mm CORR metal Metal Self Drillers 12x65mm 12x75mm Ring Shank Nails
11 1 2 roofing accessories 10 Closures & Flashings 3 POLYBRIX Polyethylene closures are closed cell expanded foam that is waterproof, weather resistant, UV resistant, dustproof and extremely durable. Polyethylene closure products are easy to install and are available in both broad and narrow flutes. CORR 5 4 Counter flash cut into groove Headwall flashing Broadflute closures are used on flat roofs. Counter flash cut into groove Sidewall flashing Flashing is a thin layer of waterproof material placed in construction to prevent water from getting into places it doesn t belong or direct the flow of water. Flashing is used especially at roof hips and valleys, roof penetrations, joints between a roof and a vertical wall, and in masonry walls to direct the flow of water and moisture. Flashing types are named by their location of uses or shapes: 1) Barge board flashing Used with profiled steel roofing to prevent the penetration of moisture to the ends of rafters. 2) Apex flashing / Ridge capping Use with profiled steel cladding. In a horizontal situation, this profile serves as gable or parapet wall flashing. 3) Side-/ Head-/ Counter flashing This flashing permits expansion and contraction between the brick wall parapet and roof sheeting, minimising the danger of leakage. 4) Exterior corner flashing This accessory offers a detail corner finish for vertical profiled steel cladding. 5) Internal corner flashing Also available as bull-nose flashings. Corrugated (wave) IBR DURO 3
12 11 MULTIWALL JOINING & framing PROFILES AL-FIX The range of DURO products includes a series of accessories that aid installation. For the multiwall and compact sheets, anodized aluminium joining profiles are available as well as H and U shaped polycarbonate profiles for a cheaper solution. For Modulit panels, we have anodized aluminium profiles (simple or with thermal cut polyamide profiles) and fixing hooks allowing any type of construction. 10mm Gasket Cover plate Wafer head self drilling screw Skylight section - female Thermal break gasket Skylight section - male 10mm Gasket Best use with 10/16mm Multiwall Industrial Commercial FEATURES Easy as Our Channels are Ideal for use with our Multiwall sheeting in DIY projects. The H-channels allow you to attach panels together and securely hold them in place. U-Channels stop top water, dust and dirt from getting into your panels by sealing them shut. Both make installation easy! The SNAP-ON roofing system is easy to use. It works on the same concept as the Channels, but can be used on various thickness multiwall sheets. The AL-FIX system is for heavy installation and creates a tight seal for your multiwall roof with our Premium Gasket roofing system. CHANNELS H-channel M430-6mm M431-10mm C-channel 633-6mm mm Internal - ceilings - room divider Agricultiral - small greenhouses - Animal shelter H U SNAP-ON Best use with 6/10mm Multiwall DIY projects - Porch roofs - Entrance ways - Skylights - Sunrooms Greenhouses
13 MULTIWALL 12 Lightweight rigid plastic Multilite is a versatile multiwall sheeting that can be used for internal and external applications. This is a great energy and money saving product, because of its insulation benefits, light transmission, very light weight in comparison to glass etc. and long lifespan. Available in various thicknesses, depending on job requirements, it is ideal for use as part of a climate controlled or heated structure such as greenhouses and animal breeding cages. The sheet is lightweight, which in turn offers cost savings on a project's structure. This material is self extinguishing and no toxic gases are released when caught alight. 4mm 6mm 10mm 16mm Other sizes and profiles available upon request. Subject to minimum order quantity. 4-10mm Urban design Sun control Industrial roofing Curved roofing Office partitioning Wall Cladding 16mm High thermal insulation Urban design Sun control Industrial roofing Verandas FEATURES Energy saving Lightweight High optical clarity Damage and impact resistant Longlife UV protection Excellent fire performance 10 year warranty Dual UV protection Extra UV protection Condensation resistant treatment Dust-repellent treatment DURO
14 13 Upanel systems Fastest most efficient Polycarbonate mulitwall glazing system on market with the versatility of a unique fastening system. Ideal for wide range of applications from Building curtain wal -ling, domed walkways and insulation. Duroplastic Upanel system is a new solution for polycarbonate roof applications. The Upanel is connected by either a polycarbonate, aluminum or even a steel connector with its own klik fastening systems and does not need any fastening through the sheet. Upanel can be mounted with seam up or facing down. This ensures a 100% waterproof and dustproof solution. Upanel is characterized by a low cost, quick and easy installation, which makes it widely used for roofing and wall cladding. Upanel can be installed with the connector facing outward or inward - thus allowing for a perfect curtain wall application when on a vertical installation. Curtain walls Roofing Skylights Sheds Vertical glazing Cladding 600mm UV protected both sides Other sizes and profiles available upon request. Subject to minimum order quantity. 4W - 10mm
15 MODULIT 14 JOINING PROFILES Locate Clip on edge of sheet Secure Clip to purlin 520 HC Clip-on system Locate Clip on edge of sheet Secure Clip to purlin 511 LP Clip-on system Modulit engineered panel system in multiwall polycarbonate comes with an extensive range of aluminium profiles, custom-made fixing hooks and rubber gaskets for the installation of vertical glazing and windows of both the non-opening and awning variety. The Modulit panels' "tongue and groove" fastening system means they can be installed without the need for vertical aluminium joining profiles, thus producing a wall made up of a seamless run of panels for unimpaired light transmission. We also have a range of ad-hoc profiles, with built-in thermal break, which reduce the frame's heat exchange to as little as 40%. Insert next panel 520 HC - 20mm 511 LP - 40mm Insert next panel Curtain walls Windows Walls/façades Sheds Vertical glazing Cladding DURO
16 STORE FINDER CHECK OUT OUR BRANCHES Head Office - Cape Town Libra Close, Brackenfell Tel Fax Gauteng Cnr Northway Marlboro Drive Kelvin, Sandton Tel Fax George Cnr Fabriek / Albert Rd George Industria Tel /3 Fax Durban 22 Trotter Rd, Pinetown Tel Fax sales@duro.co.za 1015_E&OE Copyright 2015 domestic commercial retail industrial marine
SKYLIGHTS GUIDE PROFILES, MULTIWALL & SYSTEMS DURO. Copyright 2015
SKYLIGHTS GUIDE PROFILES, MULTIWALL & SYSTEMS Copyright 2015 ABOUT US BUILDING THE FUTURE TOGETHER CONTENTS 2 plastic is a well established South African company that was founded in 1986 to supply composite
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