Elomatic EPCM implementation of industrial investment projects

Transcription

1 Elomatic EPCM implementation of industrial investment projects

2 Com EPCM Customer places order can still influence project in implementation phase EPCM-supplier represents the customer management supervision Construction supervision Implementation EPCM delivery s single interface What is EPCM? An EPCM delivery is a consulting service where a single supplier provides a customer with project management services for design, procurement and construction supervision. EPCM stands for Engineering, and Construction Management. An EPCM delivery consists of several deliveries for which the customer contracts directly with suppliers. An EPCM consultant is responsible for ensuring the compatibility of different components and deliveries and for managing the project on the customer s behalf. Project implementation EPCM is one way of implementing a project. The implementation method indicates how the client will execute the project. In addition to EPCM, other possibilities are EPC and distributed project implementation. In an EPC delivery the customer entrusts one supplier with the entire project implementation. The supplier procures the necessary materials and equipment itself in order to supply a complete package. Distributed project implementation means that the customer takes care of ensuring the compatibility of different components. A traditional design project is often part of a distributed project. 2 3 Elomatic Services

3 Elomatic EPCM Services parison of different project implementation methods Customer s responsibility Consultant s responsibility EPC Customer places order Distributed implementation Customer manages project itself The consultant selects suppliers in cooperation with customer and concludes contracting. The customer concludes contracting. Implementation is consultant s responsibility. EPC supplier supplies entire project management, procurement supervision, construction supervision, design, procurement, implementation management management Construction supervision Implementation Special requirements Single interface The EPCM delivery method has developed into a project implementation method on projects where no single supplier is prepared to take full responsibility for the project. The need for an EPCM concept arises in projects where the process technology has special implementation requirements. In these types of projects the customer traditionally enters into several agreements with individual technology suppliers for the project to be completed. The project delivery model becomes an EPCM delivery method when the EPCM consultant takes responsibility for managing the entire project on the customer s behalf. In an EPCM project the customer only has one interface with the project implementation party. The EPCM consultant acts as the client s representative and takes care of the entire project coordination and implementation in accordance with the client s goals and design realities. Other suppliers have a direct contractual relationship with the customer, allowing the customer to manage the financing of the largest investment costs.

4 Concept design Basic design Detailed design Start-up Preliminary survey Preliminary study Early design Basic design Detailed design Construction Supervision (construction and devices) Start-up In cooperation with the customer Why EPCM? EPCM concept benefits and suitability for different kinds of projects: the customer can participate in the implementation throughout the project tight schedule it is possible to overlap project phases the customer wants to reserve the right to change designs costs are not finalized but are in the hands of experts the customer has the possibility benefit from cheap supplies has the most neutral relationship to market conditions of all implementation methods Who is EPCM for? EPCM project targets vary between projects. In question could be a newbuilding or a plant replacement or revamp project. In addition to the target and content, the EPCM supplier s role also differs from one project to the next. The task could entail the entire project management or the implementation of a limited set of agreed tasks. Project areas and their related tasks are tailored to form a suitable package for the customer in each project. The extent of the delivery is influenced significantly by the customer s own organization and know-how regarding the project areas. 4 5 Elomatic Services

5 Elomatic EPCM Services Project management management of entire project management of full scope schedule monitoring and management cost control and management quality control resource management data transfer, reporting and communications management risk assessment procurement management plant, process, building, structure, steel structure, automation, electrical, instrumentation, IT and HVAC design quality management, design, assurance and control Regulatory matters environmental permits EIA procedures permission for construction in water construction permit, activity permit flight obstacle permit emissions permits and allowances permit for wastewater discharges sewage system permit from environmental authority for use protected of species areas chemical permit, chemical notification, liquefied gas notification Audits qualification plan preparation, execution and reporting installation supervision start-up (performance testing) project procurement plan preparation drawing up calls for offers selection of potential suppliers drawing up offer inquiries offer comparisons procurement and contract negotiations supplier selection participation in contracting /ordering delivery supervision reception, installation and start-up inspections guarantor s actions Safety and regulatory matters rescue plan specification conformity explosion protection documents (Atex) risk assessments (environmental and occupational safety) hazardous substances EHS issues, liaising with stakeholders, negotiations with authorities, reporting chemical safety waste management plan security (work safety in design, construction site safety, notifications) occupational health and safety Construction supervision construction site supervision construction supervision installation supervision start-up supervision Elomatic s EPCM concept Elomatic s EPCM delivery method includes fully comprehensive design, procurement and construction management. Elomatic also provides extensive services for quality assurance, safety and regulatory affairs to ensure the success of the project. These services combined with project management services are carried out throughout the entire project life cycle. Elomatic s EPCM concept is suitable for implementation in a wide range of industries: chemical industry foodstuffs industry biotechnology industry pharmaceutical industry pulp and paper industry starch industry energy industry (generation, efficiency, heat distribution) biofuel production services Project management services services Quality assurance Safety and regulatory matters Construction supervision services

6 Q-Med Cytomed EPCM references Q-Med, Sweden Project description: new production facility for the manufacture of aesthetical injections scope: EPCM service facility has 624 m 2 of clean room space Elomatic s responsibilities: project management design procurement installation supervision start-up validation services Cytomed, Finland Project description: pharmaceutical plant built at old industrial site extension currently being done scope: EPCM service previously built 1406 m 2 new extension 2032 m 2 factory has a total floor space of 3438 m 2 Elomatic s responsibilities: project management acting as customer representative permit acquisition design procurement construction site management installation supervision start-up validation services 6 7 Elomatic Services

7 Elomatic EPCM Services Contact Information Hannu Heikkilä Tel Mob hannu.heikkila@elomatic.com Raisio Kiilto Raisio Group / Benecol Project description: new production facility for production of cholesterol-lowering food ingredients production process based on Raisio s patented technology scope: EPCM services in four phases from the factory has 3160 m 2 of ATEX-classified production spaces Elomatic s responsibilities: project coordination concept, basic and detailed design specifications construction supervision start-up and automation system deliveries Kiilto Ltd Project description: production facility for polymerized adhesive products Scope: EPCM services from m 2 production space Elomatic s responsibilities: project coordination laser scanning of existing processes and facilities basic and detailed design process, plant, piping, electrical, instrumentation and automation design application programming construction site services including supervision, commissioning and start-up Elomatic has been ISO 9001 certified since 1991

8 First print August 2012 Elomatic is a leading European consulting and engineering company. Our 750 professionals work in machinery and equipment manufacturing, process, energy, offshore and marine industry projects. We offer consulting, engineering, product development and project management services as well as products and turnkey solutions to industrial and public sector companies. The cornerstones of our success are customers that are leaders in their respective fields and professional, customer-oriented and motivated personnel. Technical Consulting Engineering Project Management Product and Service Development Products & Turnkey Solutions Software Development Software Solutions Key customer segments Biotech and Pharmaceuticals Process Industries Energy Starch and Potato Processing Machinery and Equipment Manufacturing Marine & Offshore Oil & Gas Contact information We operate globally and have clients in over 80 countries. Our offices are located in Finland, China, India, Italy, the Netherlands, Poland, Serbia, Russia and the UAE. Elomatic Headquarters Itäinen Rantakatu 72, Turku, Finland Tel (0) info@elomatic.com Belgrade dubai gdańsk goa groningen Helsinki Jyväskylä Łódź MuMBai Oulu POri rome shanghai st. PetersBurg tampere turku