PRODUCT TECHNICAL DATA SHEET WEATHER PRO TM INSULATION JACKET

Transcription

1 PRODUCT TECHNICAL DATA SHEET WEATHER PRO TM INSULATION JACKET ALL WEATHER PROTECTIVE INSULATION JACKETING SYSTEM AUTHOR: CHRIS EVANS DATE: VERSION: 1.1 WORLD-CLASS INSULATION + PFP

2 THE WEATHER PRO TM 2 HIGH PERFORMANCE WEATHER RESISTANT INSULATION TO PREVENT CUI. INGRAINED IN EVERY SECTION OF THE WEATHER PRO IS A DEEP UNDERSTANDING OF THE NEEDS OF INDUSTRY TO REDUCE COSTS AND MAXIMISE ASSET LIFE. ALL WEATHER RESISTANCE The Weather Pro TM removable insulation jacket outer covering is our unique weather protective material to offer protection against the harsh conditions within the offshore oil and gas industry. The material is tough durable and will wipe clean easily. The Weather Pro TM removable insulation jacket is also capable of withstanding temperatures of up to 230 C continuously. DESIGN & CONSTRUCTION The Weather Pro TM jacket has been engineered to cater for service temperatures ranging from -40 C to 230 C using a 50mm Mineral Wool quilt infill. The thickness of the Weather ProTM range insulation jacket is typically 50mm although this -40 C 230 C USAGE The Weather Pro TM Jacketing range can be used in many different applications. Widely used for heat conservation and personnel protection from hot equipment in the Oil and Gas Industry and for frost protection of cold equipment, the jacketing is not limited in its application. KEY 1. Velcro Flap for Securement 2. Weather Protective Cloth 3. Draw String Fastening 4. Mineral Fibre Infill OUR SOLUTIONS ARE TAILOR MADE FOR ANY APPLICATION INCLUDING EQUIPMENT WITH COMPLEX REQUIREMENTS. All jackets exceeding 1.5 square metre in size will be fitted with 4 x quilting pins per 1.5 square metre evenly spaced therefore ensuring that all inner materials are held in place at all times. 1 3 PIPEWORK VALVES & ACTUATORS 2 FLANGES & FITTINGS VESSELS 4 MATERIAL BREAKDOWN LAYER THICKNESS (MM) Outer AIS Double SIded Weather Pro Silicone Cloth 1.8 Inner Mineral Fibre Insulation Infill 50 Fastening Flame Retardant Velcro Hook & Loop 5 Fastening 3mm Draw Strings 3 All specialist materials used are of premium quality and are sourced & purchased only from approved suppliers in line with our certified ISO 9001:2008 procedures.

3 TECHNICAL DATA WEATHER PRO TM CLOTH 3 THE DETAIL BELOW SHOWS THE TECHNICAL INFORMATION OF THE WEATHER PRO OUTER WEATHER PROTECTIVE CLOTH USED IN THE CONSTRUCTION OF THIS JACKETING. OUTER WEATHER PROTECTIVE CLOTH DATA TECHNICAL INFORMATION Product Identification Reference Product Description Material Description Coating Specification Weave Weight (g/m²) Thickness (mm) Cloth construction (base fabric) Tensile strength (base fabric) Temperature Resistance WP2/15D Weather Pro double sided outer cloth Glass fabric coated on both sides with fully cured Flame Retardant Weather resistant coloured Silicone Polymer. 200gms per square metre coloured silicone coating. 3 / 1 Broken Twill 520 nominal 0.36 nominal 193 nominal (Ends / dm) 94 nominal (Picks / dm) 6500 nominal (Warp N / 50mm) 3000 nominal (Weft N / 50mm)Polymer. 230 Continuous 260 Short Term BUILDING REGULATIONS, FIRE PROPAGATION TEST (INDICATIVE) STANDARD RATING BS476 Part 6 Class O BS476 Part 7 (Surface Spread of Flame) Certification to Class 1

4 TECHNICAL DATA WEATHER PRO TM INFILL 4 THE WEATHER PRO TM INFILL MATERIAL IS HIGH QUALITY ROCKWOOL INDUSTRIAL ROCKWOOL PROROX QM 960 PROVIDING EXCELLENT INSULATION PROPERTIES. ADVANTAGES > Excellent thermal and acoustic insulation for irregular surfaces > Non-combustible > High temperature use > Flexible > Easy to cut, handle and fabricate STANDARDS & APPROVALS Rockwool Rockwool ProRox QM 960s can be used to satisfy the relevant requirements of BS 5422 Method for specifying thermal insulating materials for pipes tanks, vessels, ductwork and equipment PERFORMANCE (THERMAL CONDUCTIVITY) DIMENSIONS MEAN TEMP VALUES (W/MK) THICKNESS (MM) QUILT LENGTH (M) 50 C mm C mm C mm C mm 2.0 COMPLIANCE TO FIRE REGULATIONS Rockwool ProRox QM 960s are rated Class 0 in accordance with Building Regulations Approved Document B and non-combustible in accordance with BS ROCKWOOL DISCLAIMER All technical data on this page provided by Rockwool Limited. Rockwool Limited reserves the right to alter or amend the specification of products without notice as our policy is one of constant improvement. The information contained in this data sheet is believed to be correct at the date of publication. Whilst Rockwool will endeavour to keep its publications up to date, readers will appreciate that between publications there may be pertinent changes in the law, or other developments affecting the accuracy of the information contained in this data sheet. Rockwool Limited does not accept responsibility for the consequences of using Rockwool ProRox QM 960s in applications not authorised by Rockwool Ltd. Expert advice should be sought where such applications are contemplated. COMPLIANCE TO STANDARDS ProRox QM 960UK conforms to EN 14303:2009+A1:2013. Thermal insulation products for building equipment and industrial installations. Factory made mineral wool products (MW). Specification and can be used to satisfy BS 5422: Method for specifying thermal insulating materials for pipes, tanks, vessels, ductwork and equipment operating within the temperature range -40 C to +700 C. They also comply with BP Engineering Standard 172 with regards to water repellency at higher temperatures. TECHNICAL SERVICES For further information on the use and applications of Rockwool ProRox QM 960, please contact the Rockwool Industrial Department at the address below. CONTACT Rockwool Limited. Pencoed. Bridgend. CF35 6NY T F

5 TECHNICAL DATA FASTENING & SECUREMENT MATERIALS 5 3MM BURGEE DRAW STRING THE INFORMATION BELOW SHOWS THE TECHNICAL DATA FOR THE 3MM DRAW STRING: Product Identification Reference Product Description INFORMATION BPS03RND 3mm Burgee Cord (Aloecord) Metres per KG 120 Break Load Material 300Kg 100% Polyester VELCRO HOOK & LOOP MATERIAL THE INFORMATION BELOW SHOWS THE TESTING DATA FOR THE HOOK AND LOOP MATERIAL: Product Identification Reference Product Description Peel Strength Shear Strength INFORMATION SL50HL 50mm Flame Retardant Hook & Loop 200 g/cm 0.85 kg/cm Heat Resistance Melting point Hook: 220C, Loop 180C. Hook becomes soft at 180C and begins to melt from C Chill Resistance Humidity The lower the temperature, the stronger the tensile strength. Durability, however is some what reduced at low temperatures In humidity over 90% RH, Tensile strength is somewhat reduced DURABILITY PEELING CYCLE STRENGTH REDUCTION CHANGE ON LOOP TAPE 2000 times Under 10% No Fluffing 5000 times Under 15% Little Fluffing times Under 20% Obvious

6 THE RANGE 6 AIS ALSO HAVE AN EVER GROWING RANGE OF WORLD CLASS INNOVATIVE INSULATION PRODUCTS AT THE FOREFRONT OF THE INDUSTRIAL MARKET. JET FIRE PRO 120 The most advanced passive fire protection flexible jacketing system available on the market. Tested and certified by Lloyds Register to offer a minimum of 2 hours protection against jet fire scenarios. WEATHER PRO TM + The new Weather Pro + offers improved additional features such as Cam buckle webbing strapping, improved weather protective covering and an electronic ID tagging system. AERO LITE TM The Aero Lite TM removable thermal insulation jacket range is the world s thinnest insulation jacket at only 10mm thick. It offers significant benefits such as space and weight savings. Hydrophobic properties and weather protection ensure this is the most effective product to prevent corrosion under insulation. AERO LITE UVTM The Aero Lite UV TM range has been created to withstand high levels of Ultra violet light (UV) to significantly increase the lifespan compared to conventional insulation cladding. It also features an intelligent ventilation system ideal for hot climates. ACOUSTIC PRO The AIS Acoustic Pro jacket range boasts all of the insulation properties you can expect from our Weather Pro range with an added acoustic barrier within to reduce noise levels by up to a minimum of 40db, from 500hz to 1000hz frequency. HEAT TRACE PRO The Heat Trace Pro Jacket is designed for applications where heat is needed. This jacketing system is available for a wide variety of equipment. The Heat Trace Pro, incorporating ATEX approved heating systems, is suitable for use in hazardous areas. HIGH TEMP PRO The AIS HT Pro removable thermal insulation jacket has been specially engineered to withstand temperatures of up to 1000 C. This HT Pro insulation jacket is ideal on high temperature pipe-work and extreme temperature equipment such as turbines and exhaust systems. TECH+ Our Tech+ range can combine innovative materials to provide a bespoke solution to any problem. Our highly experienced in-house design technicians can provide tailored jacketing solutions to meet exact project requirements. To learn more about our award winning insulation jacket range visit our website WATCH THE JET FIRE PRO 120 STORY! Find out more about the story behind the Jet Fire Pro jacket, visit