LIGHT. P o l y g a l P o l y c a r b o n a t e G l a z i n g S y s t e m s. Designing with /POL BuyLine Swatch Olympic Pavilion in Atlanta

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1 P o l y g a l P o l y c a r b o n a t e G l a z i n g S y s t e m s Swatch Olympic Pavilion in Atlanta Designing with LIGHT

2 2 POLYGAL The Original Polycarbonate Structured Sheet Polygal Solar Grade Polycarbonate Structured Sheet (PCSS) is a tough, light weight, insulating glazing sheet extruded from high performance polycarbonate. It's many advantages make Polygal PCSS an attractive, budget-minded alternative for a wide variety of exterior glazing applications, including skylights and roof windows, atria, sports halls, industrial plants, pool enclosures, greenhouses, solar collectors, canopies, window renovations and many more. Virtually Unbreakable. Superior toughness offers greater protection against vandalism and hail damage, as well as breakage during shipping and installation. Impact strength tested at 200 times that of glass, eight times that of acrylic. Energy Efficient. U-values comparable to insulating glass mean fuel savings of up to 50%. Ultra Light Weight. The hollow-core structure uses 80% less material than an equal thickness of solid glazing, weighs 1/6 as much as glass, 1/3 as much as acrylic. Results in lighter structures and reduced labor and handling costs. Flame Retardant. Melts without igniting. Will not support combustion or spread flames. CC-1 Fire Rating per ASTM D635. Guaranteed Weather Resistant. Patented co-extruded UV-stabilized exterior layer provides high resistance to yellowing, backed by a 10-year non-prorated warranty against discoloration and breakage.* Maintains mechanical properties from -40 F to +248 F. Flexible. Cold forms into arches on site, with radii as short as 3'5" (1/4" thickness) to 14 9 (1 thickness). Bends to a radius of 175 times the thickness. Works Like Wood. Installs flat or flexed. User-friendly panels can be cut, sawed, drilled, nailed or screwed into place without splitting or cracking. Low Cost. Polygal's low material cost and ease of installation combine to deliver overall installed costs which are typically a fraction of those of comparable glass structures. Wide Variety. Polygal offers the widest variety of construction configurations, styles, colors and sizes of PCSS in the industry. The Polygal proprietary line of polycarbonate profile systems and accessories are available at 1/3 the cost of aluminum profile systems. * Warranty details available on request Clear Bronze Ice Bronze Clear Titan 1/4 (6mm) 5/16 (8mm) 3/8 (10mm) 5/8 (16mm) 5/8 (16mm) Casino Entry in Mississippi Web: sales@polygalusa.com

3 3 TRIPLE-CLIP The Hidden Connection TRIPLE-CLIP polycarbonate glazing panel system is the ultimate product designed specifically for architectural glazing. TRIPLE-CLIP panels are clipped together using an aluminum base profile which is anchored to the structure and a polycarbonate cap profile. The result is a beautiful, uniform, air and water tight glazing surface that delivers all the best characteristics of polycarbonate glazing. TRIPLE-CLIP Advantages A Hidden Connection. The aluminum base profile, which is fastened to structure support members, is hidden from view. There is no need to drill holes in the panels. The polycarbonate cap profile neatly finishes off the outside glazing surface for a beautiful, uniform finish. Thermal Expansion. Free thermal expansion is allowed by the sliding in profile configuration of the TRIPLE-CLIP system. This both prevents buckling and allows greater spans between support structures. Energy Efficient. The third interior wall increases insulation performance, offering significant saving in energy costs. Leakproof. The polycarbonate cap profile snaps tightly into the aluminum base profile, holding the panels solidly in place and preventing water from entering or air from escaping Unlimited Design Possibilities. Beautiful, uniform glazing areas of unlimited width can be achieved with the unique connection-point design. Cold-formed arches are easily constructed on the job site. Extremely Easy-To-Use. Lightweight, triple-wall panels assemble with ease using the base and cap profile to join them together and anchor them soundly. The ideal product for both professional and do-it-yourself applications. Canopy at University of Seattle Section of panel connection PC CAP PROFILE ALUMINUM BASE PROFILE 24" WIDTH/OC Color Availability Clear, Bronze, Ice Sheet Thickness 5/8 (16mm) Thermal Expansion Clear, Ice: inch/ft. Bronze: inch/ft. Minimum Recommended Roof Slope 6

4 4 Solar Control Glazing RFX Polycarbonate Structured Sheets contain a patented array of integrally extruded microprism ribs which regulate solar energy transmittal according to the angle of incidence of solar light. By planning the orientation of RFX panels, solar energy can be reflected during the hot summer months and transmitted during the winter, saving considerably on cooling and heating costs. RFX Primalite Heat Reflecting Glazing, available in 5/8 (16mm) and 1 (25mm), features a unique twin coating with an exclusive filter layer that selectively reflects a large portion of near infra-red radiation, covered by a tough, protective UV-absorbing external layer. Reflecting heat from the sun results in substantial savings in air conditioning costs during hot summer days, while dispersing a soft light to beautifully illuminate interiors. Greenhouse and Garden Center in Pennsylvania UV-protective layer Heat reflective layer Pool Enclosure in Michigan Retail Garden Center in Pennsylvania Aviary in Israel

5 5 Heavy Duty Glazing For the ultimate in load carrying capacity, stiffness and insulation characteristics combined with excellent light transmission, weather resistance and heat transfer performance, only Polygal offers a choice to best match heavy-duty applications: Titan 5/8 (16mm) triple-wall configuration with X-member for both added strength and thermal insulation performance. ThermoGal 1 (25mm) triple-wall with X-member configuration, and multi-wall configurations provides enhanced performance under the most extreme temperature, load and environmental conditions. Titan 16mm ThermoGal TripleWall 25mm TripleClear 8mm Triple-Wall Sheet TripleClear 5/16 (8mm) triple-wall sheet offers three layers of clear, high quality polycarbonate material that provide two air chambers for superior thermal insulation performance and up to 20% more energy cost savings. Wide rib spacing lets more light enter, and greatly improves see-through visibility for both coverings and walls, making it ideal for greenhouses, retail operations and atria. Polygal s exclusive PolyClear Anti-Fog/Anti-Drip Condensation Control Finish is standard on TripleClear sheet. This unique feature dramatically lowers surface tension, allowing moisture to spread and run off the interior surface with no dripping. Backed by a 10 year non-prorated performance warranty. TripleClear Web: sales@polygalusa.com

6 6 Manufacture Polygal PCSS is custom manufactured in a continuous extrusion process in widths up to 82" (2.1 meters). Stock widths are 48 and 72, with lengths limited only by shipping constraints. Polygal s manufacturing facilities are ISO 9002 Quality Standard Certified. Polygal products also meet ISO 14001, the Environmental Management Standard. Fabrication Polygal PCSS can be easily drilled, cut, punched, sheared and bent using simple hand tools or sheet metal fabricating equipment. A razor knife can be used to cut most thicknesses. For heavier gauges, a hand held circular saw with fine teeth is recommended. Chips and dust can be removed from the cellular structure with compressed air. When drilling holes it is necessary to allow for thermal expansion. Holes should be at least 1 1/2" from the edge of the sheet. Design Polygal PCSS is an engineered plastic. Specification of design criteria, the design of supporting structures and attachment of Polygal PCSS to a structure should be determined by an engineer. Polygal can provide design charts and prepare computer analysis of typical applications. Contact Polygal USA for additional information. Impact Resistance Polygal PCSS withstands the impact of 16 lbs. dropped 25 feet without breakage. Exceeds Gardner Falling Dart Impact Test limits. Exceeds ASTM E Hail Impact Test requirements. Impact Tests: Falling Dart, 220 ft-lb (1/2" radius tip): no rupture. Air Cannon, 100 ft-lb (1 1/2" dia. tip at 95 mph): no penetration. Glazing Systems Polygal may be installed in most aluminum, polycarbonate or wood glazing systems designed for glass. Standard metal sections can be used in various combinations. Dry glazing systems are especially suited for Polygal sheets. Neoprene, Silicone, EPDM rubber or PVC gaskets of at least 80 durometer are recommended. (CAUTION: Compatibility of PVC gaskets with polycarbonate should be verified before use.) Wet glazing systems are suitable for Polygal sheets when significant thermal movement is not expected. Polybutylene glazing filler tapes are acceptable, as are silicone and one- or two-part polysulfide non-hardening sealants. Amine and benzamid curing silicone sealants are not suitable for use with Polygal sheets. Compatibility with polycarbonate should be verified with Polygal USA and the sealant or tape manufacturer. (CAUTION: Wet glazing systems must be designed and applied to accommodate thermal expansion of the glazing material.) Flammability & Code Requirements Polygal PCSS is classified as "Light Transmitting Plastic" with performance characteristics as follows: Horizontal Burn Rate: ASTM D635, UBC 52-4 or UL 94HB. Light Transmitting Plastics are classified as either CC-1 (extent of burn 1" or less) or CC-2 (burn rate of less than 2.5"/minute). Polygal PCSS of 1/4" (6mm), 5/16" (8mm), 3/8" (10mm) and 5/8" (16mm) thickness are classified CC-1. Smoke Density: ASTM E-84, or D-2843; UBC 42-1 or Codes commonly require a Smoke Density Rating of not greater than 450 per ASTM E-84 test or not greater than 75 per ASTM D Polygal PCSS meets these requirements. Ignition Properties: ASTM D-1929 or UBC Model codes typically require Light Transmitting Plastic to have a self-ignition temperature of 650 F or greater. Polygal PCSS meets this requirement with a self-ignition temperature of 986 F. Melts at 800 F. Flame Spread: ASTM E-84 or UBC Model building codes typically do not specify a flame spread requirement. Values for Polygal PCSS vary with thickness and range from 10 to 80. Installation Guidelines Co-extruded UV-stabilized surface layer must be installed to the exterior. The "Exposure Side" is indicated on the protective film covering. Sheets should be installed with extruded ribs oriented vertically. Open ends should be sealed to prevent dirt and debris from entering sheet structure. A 5 minimum slope is recommended. Edge engagement or bite should be a least 1/2" for sheet thicknesses up to 3/8" (10mm). For 5/8" (16mm) sheets, edge engagement should be 3/4". Rabbet depth of frame is calculated as edge engagement plus thermal expansion for the size of sheet being used (1/8" per 3' of length or width per 100 F temp. differential). Technical Services Polygal Technical Services Department is available to answer any questions you may have regarding our product and its applications. In addition, Polygal can provide customized computer analysis to help determine the appropriate spans and thickness for your application. Shop Drawing Review is also available. When specifying RFX, Polygal can provide a detailed "Annual Energy Analysis" of your application. Covered Walkways at LaGuardia Airport, New York City

7 7 Polycarbonate Structured Sheet (PCSS) Product Selection Product Structure Panel Rib Weight Light transmission according Min. radius U-Factor Thickness Spacing (lb/ft 2 ) to ASTM D1003 (%) for cold bent Btu/ (A) (D) (Perpendicular to the panel) arches (h/ft 2 / Clear Bronze Ice Standard 1/ mm (6mm) (5.7mm) (1.05m) Standard 5/ mm (8mm) (11mm) (1.4m) TripleClear 5/ mm (8mm) (20mm) (1.83m) Standard 3/ mm (10mm) (11mm) (1.75m) Standard 5/ mm (16mm) (20mm) (2.8m) Triple-Clip 5/ mm (16mm) (20mm) (4m) Titan 5/ mm (16mm) (16mm) (2.8m) RFX 5/ NGL mm (16mm) (20mm) (2.8m) ThermoGal mm (25mm) (25mm) (4.38m) Primalite 5/ NA NA mm (16mm) (20mm) (2.8m) Primalite NA NA mm (25mm) (25mm) (4.38m) Thermal Expansion: Allow 1/8 per 3 per 100 F temperature differential for both length and width for Clear and Ice panels; 1/4 per 4 for Bronze panels. Availability Polycarbonate Structured Sheet Sizes: Stock Lengths: To 36. Stock Widths: 1/4 (6mm) to 3/8 (10mm): 48 and 72. TripleClear 5/16 (8mm): 72. Triple-Clip 5/8 (16mm): nominal 24. All Other Panels 5/8 (16mm) to 1 (25mm): 47 1/4. Custom Widths: Fabricated to individual specifications up to 82" (±1/8" tolerance). Polycarbonate Structured Sheet Colors: Standard Colors: Clear, Bronze, Ice. Custom Colors: Available on request. Warranty Polygal Polycarbonate Sheets are warranted for 10 years against loss of light transmission in excess of 6% by ASTM D-1003 and yellowing in excess of (10) delta by ASTM D In addition, Polygal Polycarbonate Sheets are warranted for 10 years against breakage due to hail. Warranty is non-prorated for 10 years when Polygal Polycarbonate Sheets are properly installed and maintained. PolyClear Anti-Fog/Anti-Drip Condensation Control Finish is backed by a 10 year non-prorated performance warranty when properly installed and maintained. Warranty details available on request or on the Web at Web: sales@polygalusa.com

8 SPECIFICATIONS SECTION PLASTIC GLAZING Three-part specification as recommended by Construction Specification Institute Part 1 - GENERAL 1.01 SECTION INCLUDES A. Plastic Glazing B. Extruded Plastic Accessories 1.02 RELATED SECTIONS A. Section 05100: Structure Metal Framing B. Section 07600: Flashing and Sheet Metal C. Section 07800: Skylights D. Section 08900: Glazing Curtain Walls 1.03 DESIGN REQUIREMENTS A. Plastic shall be classified(cc1) (CC2) ( ). B. Glazing shall resist a ( ) psf inward and ( ) psf outward design load with a safety factor of 1.5 and a maximum deflection of at least span/ SUBMITTALS A. Product Data: 1. Submit (2) ( ) copies of: a. Catalogs showing Material Properties and Solar Performance. b. Installation Guidelines c. Site Care and Handling Instructions. d. Cleaning and Maintenance Instructions. 2. Submit (2) ( ) copies of the following tests: a. ASTM D-635 describing Horizontal Burn Characteristics and Light Transmitting Plastic Classification. b. ASTM E-84 or ASTM D-2843 describing Smoke Density Rating. c. ASTM D-1929 describing the Self Ignition Properties. B. Samples 1. Submit (2) ( ) 4" x 6" samples of the selected Type, Color and Gage. 2. Submit (2) ( ) 6" long samples of extruded plastic parts REGULATORY REQUIREMENTS A. Approved Light Transmitting Plastic per (SBC) (B/NBC) (UBC) ( ) DELIVERY, STORAGE & HANDLING A. Deliver sheets in Enclosed Wooden Crates. B. Store in Dry, Shaded and Well Ventilated areas. Prevent dirt or debris from entering the cellular structure. C. Store on a lean of 5-10 from the vertical MATERIAL A. Glazing: 1. (1/4") (5/16") (3/8") (5/8") (1 ) thick POLYGAL (Solar Grade) (RFX) (Titan) (Triple-Clip) (Thermogal) (Primalite) Extruded Polycarbonate Structured Sheet. 2. Color shall be (Clear) (Bronze) (Ice) (Custom) ( ). B. Extruded Accessories: 1. Provide items indicated on the drawings. 2. Color to be (Clear) (Bronze) (Ice). 3. Gage shall match the glazing FABRICATION A. Cutting: 1. Factory cut glazing to dimension required for installation. 2. Cut so that no burrs, chips or other deformations are apparent. 3. Factory clean each sheet of all debris,chips, filings grease, oil or other materials lodged inside the sheet. 4. Protect the surface of each sheet with a Removable Film. B. Tolerance: 1. Thickness shall meet ASTM C1036, Type I, Transparent Flat Glazing. 2. Flatness, warp and overall bow shall meet ASTM C Dimensional tolerance shall meet ASTM C1048 for Transparent Glazing measured at an ambient temperature of 75 F. PART 3 - EXECUTION 3.01 EXAMINATION A. Immediately upon delivery examine each crate for evidence of damage. B. Prior to installation examine each sheet for damage PREPARATION A. Treat open ends of each sheet immediately upon opening crates so no dirt, debris or other material becomes lodged in the glazing. B. Immediately prior to installation expose the glazing edges by peeling back the protective film in an amount sufficient for the edge bite. C. Verify openings are of correct size. Proprietary Polygal Profiles H-Profile U-Profile Bases & Caps 8-10mm Flashing Profile Ridge Profile Aluminum Profiles F-Profile 16mm 6, 8, 10, 16mm 6mm & 8mm 6, 8, 10, 16mm 6mm 6, 8, 10, 16mm U-Profile 16mm 16mm 1.07 WARRANTY A. Written warranty against visible yellowing, changing color, significant change in light transmission and penetrating hail damage for ten (10) years. Warranty details available on request. PART 2 - PRODUCTS 2.01 MANUFACTURERS A. POLYGAL U.S.A., Inc Barberry Drive Janesville, WI FAX INSTALLATION A. Install in accordance with Manufacturer's Recommendations for edge bite and expansion allowance. B. Install the "Exposure Side" to the exterior. C. Immediately after installation remove the Protective Release Film CLEANING A. Glazing should be installed clean. For additional cleaning follow the Manufacturer's Cleaning Instructions PROTECTION A. Protect finished installation under provisions of Section (01500) ( ). Screw Fastening System POLYGAL U.S.A., Inc Barberry Drive, Janesville, WI Tel: Fax: Web: sales@polygalusa.com Printed in U.S.A. SI ISO The Standards Institution Of ISO 9002 Quality Assured Firm Israel This information has been carefully prepared and is believed to be entirely reliable. No responsibility is assumed for inaccuracies. POLYGAL reserves the right to make changes at any time in order to improve design and supply the best product possible.

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