Training Ion Exchanger for demineralizing. Hans-Jürgen Wedemeyer Technical Manager Liquid Purification Technologies

Save this PDF as:
 WORD  PNG  TXT  JPG

Size: px
Start display at page:

Download "Training Ion Exchanger for demineralizing. Hans-Jürgen Wedemeyer Technical Manager Liquid Purification Technologies"

Transcription

1 Training Ion Exchanger for demineralizing Hans-Jürgen Wedemeyer Technical Manager Liquid Purification Technologies

2 Main industries for water treatment with IX Fossil Power plants Nuclear Power plants Paper industry Fertilizer industry Galvanic industry Household softening Waste water treatment Chemical production Mining Sugar industry Semiconductor 2 Lewatit Training Hans Jürgen Wedemeyer

3 Water treatment with ion exchangers in power plants Fossil applications Turbine condensates Process condensates (working steam) Long distance heating condensates Make up water NPP applications Primary loop CVCS (chemical and volume control system) Secondary loop (turbine condensate) Steam generator (blow down) Spent fuel treatment Stator cooling Rad waste water Make up water 3 Lewatit Training Hans Jürgen Wedemeyer

4 Optimized design of make up water and condensate polishing units is crucial for a safe and economic operation of a power plant Scheme of a typical fossil condensate plant LewaPlus software Feed water tank Feed water pump HP Super heater Turbine s MP LP Calculation program containing several modules able to design an optimized solution to treat these process flows High pressure pre heater Boiler Condenser Raw water Make up water Low pressure pre heater Condenser pump Condensate treatment 4

5 Alkalization concepts for protection of the CP-cycle against corrosion AVT (all volatile treatment alkalization up to ph >9 ) NH 3 (Main alkalization in Europe) Hydrazine N 2 H 4 (Remove O 2 and results in CP application to NH 3 ) Morpholine C 4 H 9 NO Cyclohexamine C 6 H 11 NH 2 and others OT (oxygenated treatment; alkalization up to ph ppb O 2 ) NH 3 and O 2 NT (neutral ph 7) Only NH 3 neutralization to achieve ph 7 CT /PT (treatment with alkali hydroxide or phosphate ph 7 up to 10) CT (NaOH for food applications ) PT (Tri sodium phosphate) 5 Lewatit Training Hans Jürgen Wedemeyer

6 Different Boiler types (High or Low pressure and temperature) Necessary make water quality is depending on system ) Once-through boiler type: Sulzer boiler 1 SPW-pump 2 SPW-heater 3 Evaporator 6 superheater 7 to the turbine 9 Water Separator Possible to remove salt from the CP cycle Benson boiler Sulzer boiler Natural circulation boiler Forced circulation boiler 1 SPW-pump 2 SPW-heater 3 Evaporator 6 super heater 7 to the turbine Highest water quality is needed 1 SPW-pump 2 SPW-heater 3 Evaporator 6 super heater 7 to the turbine 9 Water Separator Possible to remove salt from the CP cycle 1 SPW-pump 2 SPW-heater 3 Evaporator 4 downpipes 5 drum 6 superheater 7 to the turbine 1 SPW-pump 2 SPW-heater 3 Evaporator 4 downpipes 5 drum 6 superheater 7 to the turbine 8 pump 6 Lewatit Training Hans Jürgen Wedemeyer

7 Without or a bad demineralization water feeds in process problems Example: Carbonate precipitation in piping and turbine damages 7 Lewatit Training Hans Jürgen Wedemeyer

8 Ion removal from water is necessary For capacity calculation the conversion from mol/l in meq/l is necessary Anode Cathode + - Common salt: ( NaCl ) Cl - Na + Cation Anion Na + Cl - K + NO - 3 NH + 4 SO 2-4 Ca 2+ HCO - 3 Mg 2+ SiO 2 Al 3+ PO mol Na + = 23g/mol = 1eq/l 1 mol Cl - = 35g/mol = 1eq/l 1 mol Ca 2+ = 40g/mol = 2eq/l 1 mol SO 4 2- = 96g/mol = 2eq/l Total capacity : 1 Liter Cation exchanger M+ S108 = 2,2eq/l 1 Liter Anion exchanger M+ M500 = 1,3eq/l 8 Lewatit Training Hans Jürgen Wedemeyer

9 Specific conductivity of different solved salts Demineralisation / Recirculation of Rinse Water Conductivity of various Solutions vs Concentration HCI H 2 SO 4 NaOH MgCl 2 CaCl 2 µs/cm Raw water ( river or well water) Demineralized water 0,1-2 Ultra pure water <0,060 Theoretical zero point 0, NaCl Conductivity [µs/cm] Conductivity 30 Sulfate salts 25 NH 3 Substance Conductivity Constant [µs/cm/(mg/l)] 20 HCI 10 H 2 SO 4 7,3 NaOH 5,4 15 MgCl 2 CaCl 2 2,4 2,13 10 NaCl MgSO 4 1,94 1,84 5 CO 2 CaSO 4 Na 2 SO 4 1,73 1, Concentration [mg/l] 9 Lewatit Training Hans Jürgen Wedemeyer

10 Datasheet Lewatit M+ S108H S 108H 10 Lewatit Training Hans Jürgen Wedemeyer

11 Composition of natural water Salt content and impurities ( e.q.toc) are strong depending on location Cation Anion Pretreatment of raw water Total hardness (TH) Ca 2+ Mg 2+ Na + HCO3 - Cl - Temporary hardness Total alkalinity ( possibly OH- and CO 3 2- ) This referred to m-value ( alkalinity to methyl-orange ) Permanent hardness Typical water analysis (LewaPlus) - Flocculation: - Lime dealkalization - Fe/Al salts - Mechanical filtration: - Hydroanthracite - Gravel - Scavenger: - Activated carbon - Adsorber resin K + NO3 - NH4 + SO4 2- SiO2 possibly free CO2 Organics Solids 11 Lewatit Training Hans Jürgen Wedemeyer LewaPlus is able to calculate existing and new demineralization plants

12 Demineralisation with a strong acid cation exchanger Decationisation: one step Ca 2+ HCO 3 2- Ca 2+ HCO 3 2- S 108H Mg 2+ Na + Na + K + NH + NH + SO SiO2 Cl - NO 3 - SAC H + M+ S108 H Mg 2+ H Na + SiO2 Cl - K + NO - 3 NH + 4 SO 2-4 Free bases water (Mineral acid) 500µS/cm Organics 1000µS/cm 12 Lewatit Training Hans Jürgen Wedemeyer

13 Demineralisation - removal of all anions with SBA - one step Water coming from cation exchanger Ca 2+ HCO 3 2- SBA Mg 2+ H + Na + Cl - OH - H + OH - K + NH 4 + NO 3 - SO 4 2- M+M500 M 500OH SiO2 1000µS/cm SiO2 Organics <1,0 µs/cm 13 Lewatit Training Hans Jürgen Wedemeyer

14 Production of Ion exchangers 14 Lewatit Training Hans Jürgen Wedemeyer

15 Gel / Macroporous Gel type Gel type Surface Macroporous type Macroporous type Surface 15 Lewatit Training Hans Jürgen Wedemeyer

16 Production of Ion Exchange Resins Monomere SAC ( Lewatit MonoPlus S 108 ) [ ] n + Starter n Functionalization SO 3 H styrene DVB SBA Tpye I ( Lewatit MonoPlus M 500 ) Crosslinking agent (+ Porogen gives a macroporoes structure) Crosslinked polystyrene CH 3 N + Cl - H 3 C CH 3 Base for most IX-Materials: Crosslinked Polystyrene 16 Lewatit Training Hans Jürgen Wedemeyer

17 Structure of different polymers for Ion Exchanger Resins Stryrene/Divinylbenzene Acrylates (based on Acrylnitril and Acrylate, Carbons in red) "Amidate" (weak basic, A8072) SBA ( A8071, A8074) 17 Lewatit Training Hans Jürgen Wedemeyer

18 Production Lewatit resin Polystyrene Polyacrylate 18 Lewatit Training Hans Jürgen Wedemeyer

19 Common types of Ion Exchange Resins for make up water weakly-basic-resin (WBA) CH 2 - N(CH 3 ) 2 H Cl SO 3 Na + Strongly-acidic-Resin (SAC) CH 2 N + (CH 3 ) 3 Cl - CO 2 Na + strongly-basic-resin-type 1 (SBA1) weakly-acidic-resin (WAC) Ethanol CH 2 CH 2 OH CH 2 - N(CH 3 ) 2 H Cl CH 2 N + CH 2 N + CH Cl - 3 (CH 3 ) 3 Cl - CH 3 middle-basic-resin (MBA) strongly-basic-resin-type 2 (SBA2) 19 Lewatit Training Hans Jürgen Wedemeyer

20 Capacity of different Ion exchanger Examples: Total capacity Operating capacity with a typical regeneration amount* - Gel strongly acidic (SAC) 2 eq/l 1,2 eq/l - weakly acidic (WAC) 4 eq/l 2,0 eq/l - gel strongly basic (SBA Type1) 1 eq/l 0,5 eq/l - weakly basic (WBA) 2 eq/l 1,0 eq/l Operating capacity is depending on: Water analysis; ph; temperature specific and metric flow rate resin type and quality regeneration amount and kind of chemical break through point (specified water quality) Kind of 20 Lewatit Training Hans Jürgen Wedemeyer

21 Production of Anion Exchanger ( WBA/SBA ) Different ways CH 2 CH CH 2 H N H ZII-Stufe Polyvinyl Benzylamine Primary Amine Chloromethylation Leuckart Wallach Reaction. CH 2 CH CH 2 Quaternary Amine Lewatit MonoPlus M500 Type I-Resin CH 3 N+ Cl - CH 3 CH 2 CH CH 2 3 DMEA CH CH 2 N CH 2 CH 3 3 N+ CH 3 CH 3 CH CH 2 CH CH 2 ZIII - Stufe Tertiäres Amin Lewatit MP62 8/60, 0,8 bas. Gr./Aromat Quaternary Amine Lewatit MonoPlus M600 Typ II-Resin OH Cl- Teilquarterniert Lewatit MP64 (6/64) Substitution: 1,15 basische Gr./aromat. Kern (DVB/Styrol) 21 Lewatit Training Hans Jürgen Wedemeyer

22 Further commercially available resin types C H 2 - N ID A -R e s in (L e w a tit T P X L ) C H 2 -C O -O N a C H 2 -C O -O N a A M P A -R e s in (L e w a tit T P ) C H 2 - N C H 2 -P -O N a O N a H S H C = N H _ O = T h iu re a -R e s in (L e w a tit T P ) C H 2 - N H... m a c ro p o ru s a d s o rb e r re s in (L e w a tit O C ) T rip ro p y la m in e -R e s in (IO N A C S R 7 ) C H 2 - N (C H 2 -C H 2 -C H 3 ) 3 C l C H 2 - N B is -P ic o ly l-a m in -H a rz (L e w a tit T P ) C H 2 C H 2 N N T h io le -R e s in (IO N A C S R 4 ) C H 2 - S H m ic ro p o u ru s c a rb o n iz e d re s in (L e w a tit A F 5 ) C H 3 O H H O H O H C H 2 -N -C H 2 -C - C - C - C -C H 2 O H H O H H H M e th y l-g lu c a m in e -R e s in (L e w a tit M K 5 1 ) C H 3 -C H 2 C H 3 -C H 2 -C H 2 -C H 2 -C H 2 -C H 2 - O C H 3 -C H 2 -C H 2 -C H 2 -C H 2 -C H 2 - O C H 3 -C H 2 L e v e x tre l H a rz D 2 E H P A -d o p e d (L e w a tit O C ) P O O H C H 2 - N (C H 3 ) 2 iro n d o p e d w e a k ly b a s ic re s in (L e w a tit F O 3 6 ) F e O (O H ) 22 Lewatit Training Hans Jürgen Wedemeyer

23 Two technologies for production of Lewatit polymer Heterodisperse Monodisperse 23 Lewatit Training Hans Jürgen Wedemeyer

24 Production flow Lewatit standard resins Suspension-Polymerisation 100 % Bead size distribution (Schema) Styrene + DVB 50 Organic and aqueous phase Polymerisation Heterodisperses Copolymerisat 0,30 0,55 1,20 Bead size ( mm ) Functionlalization cation exchange resin Functionalization anion exchange resin ( Lewapol ) 24 Lewatit Training Hans Jürgen Wedemeyer Bead size distribution between 0,3 1,2 mm

25 Production flow Lewatit MonoPlus Polymerisation 100 % Bead size distribuion (Schema) 50 Aqueos phase Vibration plate Organic phase 0,40 0,50 0,60 0,55 Bead size ( mm ) Functionalization cation exchange resin Styrene-DVB Monodispers Copolymerisat ( Lewapol ) Functionalization anion exchange resin 25 Lewatit Training Hans Jürgen Wedemeyer

26 Lewatit Monodispersed Resins Better monodispersity results in advantages Through State-of-the-Art Most Modern Production Technology % ,30 0,55 1,20 0,40 0,50 0,60 Size (mm) Size (mm) Particle Size Distribution Heterodispersed Monodispersed % Higher Operating Capacity Faster Kinetics Less Fine and Less Coarse Beads Low Pressure Drop Higher Mechanical Stability Higher Osmotic Shock Stability 26 Lewatit Training Hans Jürgen Wedemeyer

27 Lewatit Monodispersed Resins Better operation issues Outlet Water Outlet Water Regenerated Regenerated Wide Ion Exchange Zone Narrow Ion Exchange Zone Exhausted Exhausted Inlet Water Inlet Water Heterodispersed Monodispersed 27 Lewatit Training Hans Jürgen Wedemeyer

28 The spectrum of particle sizes 750 µm 590µm 350µm 160 µm 37 µm 28 Lewatit Training Hans Jürgen Wedemeyer

29 Production Bitterfeld 29 Lewatit Training Hans Jürgen Wedemeyer

30 30 Lewatit Training Hans Jürgen Wedemeyer Quality

31 Fines and broken beads are a important quality parameter 0,2-0,3 mm 31 Lewatit Training Hans Jürgen Wedemeyer

32 Stability tests Osmotic shock Roller Test Piston test Rolled 10 times over 40 Cycles 1 cycles = 4 steps 1 step 750 ml NaOH 2 step 5000 ml Demineralisation water 3 step 750 ml HCl 4 step 5000 ml Demineralisation water 1000 times Presses and relax with water. Simulation of a working filter. 32 Lewatit Training Hans Jürgen Wedemeyer Each Lewatit production lot is be proofed for stability quality!

33 Lewatit Monodispersed Resins Higher osmotic shock stability Ion exchange resins swell/shrink due to ionic form change during operation Heterodispersed Resistance to the internal force within resin bead is critical to avoid bead breakage Accelerating evaluation alternately with caustic and acid (2) DI Water (3) 6% HCl Monodispersed 40 Cycles (1) 4% NaOH (4) DI Water Higher Osmotic Shock Stability 33 Lewatit Training Hans Jürgen Wedemeyer

34 Possible reasons for resin stability decreasing Oxidation attacks (Radicals) High flow rates (Exhaustion) High pressure loss (Blocked nozzles; fines) Mechanical stress (External regeneration) Osmotic shock (Regeneration; Exhaustion) Resin swelling (Regeneration; Exhaustion) M+ S108 Na + to H + form max. 10% CNP 80 H + to Na + form max. 60% / H + to Ca 2+ form max 2% M+ M500 Cl - to OH - form max. 20% M+ MP64 Free base to Cl - max. 24% % % swelling M+ S108 Na M+ S108 H CNP 80 H CNP 80 Na CNP 80 Ca M+ MP 68 M+ MP M+ MP M+ M 500 Cl M+ M500 OH free base/ Cl 68 free 68 Cl/Cl base/ OH 34 Lewatit Training Hans Jürgen Wedemeyer

35 High stability leads to a long shelf life Higher life time Less operating cost No operational problems % WPB* * Whole perfect beads 35 Lewatit Training Hans Jürgen Wedemeyer

36 SAC Oxidation stability Volume increasing after treatment with H 2 O 2 Radical attack Competitor SAC 50 ml to 86 ml M+ S ml to 65 ml 36 Lewatit Training Hans Jürgen Wedemeyer

37 High stability (Original and Osmotic shock) Why is that so important? Heterodispers material after 300 cycles Broken beads build a lot of finest particle Problems : Capacity loss through lost material Low throughput with less production capacity High pressure loss through clog nozzles. Arising resin damage Further resin damage through high pressures Monodisperse resin Antwerpen street 2 after 900 cycles Transfer from SAC material into the anion vessel. High conductivity behind Anion filters High salt loading to the following mixed bed Sodium leakage High TOC leakage through oxidize finest resin particle 37 Lewatit Training Hans Jürgen Wedemeyer

38 Demineralization plant Antwerpen Monodispers shows higher life time Whole perfect beads % Whole Perfect Beads (M+ S 108) Whole perfect beads (Standard SAC) Cycles 38 Lewatit Training Hans Jürgen Wedemeyer

39 Building of Polystyrene Sulfuric acid (PSS) Leaching Leaching SAC 39 Lewatit Training Hans Jürgen Wedemeyer

40 PSS leaching measured at 225 nm S108H/sample1/sample2 S108H/sample1/sample2 S108H/sample1/sample2 S108H/sample1/sample2 S108H/sample1/sample2 Red-color-test 40 Lewatit Training Hans Jürgen Wedemeyer

41 PSS leaching SAC Resin from some producers showed a bad quality Storage trial (Leaching) SAC IX H Form 4 3,5 3 Competitor 1 DVB 8% Competitor 1 DVB 10% Competitor 2 DVB 8% Competitor 2 DVB 10% M+ S 108 H DV B 8% M+ S 200 KR DVB 10% Competitor 3 DVB 8% Extinktion 225 nm 2,5 2 1,5 1 0, Storage time in weeks 41 Lewatit Training Hans Jürgen Wedemeyer

42 SBA Fouling possibility Bad resin quality Iron + temperature attack the SAC and results to high molecular Polystyrene sulfuric acid SAC leaching 42 Lewatit Training Hans Jürgen Wedemeyer

43 SBA capacity for PSS is limited - Removing the PSS from the SBA is very difficult 12 Influence PSS leakage SAC Coductivity [µs/cm] PSS peaks after SBA resin PSS peaks after Mixed bed resin Exhaustion [min] 43 Lewatit Training Hans Jürgen Wedemeyer

44 Quality Every produced resin batch will be checked Test catalog 44 Lewatit Training Hans Jürgen Wedemeyer

45 45 Lewatit Training Hans Jürgen Wedemeyer Different Applications

46 Composition of natural water Cation Anion Pretreatment of raw water Total hardness (TH) Ca 2+ Mg 2+ Na + HCO3 - Cl - Temporary hardness Total alkalinity ( possibly OH- and CO32- ) This referred to m-value ( alkalinity to methyl-orange ) Permanent hardness Typical water analysis (LewaPlus) - Flocculation: - Lime dealkalization - Fe/Al salts - Mechanical filtration: - Hydroanthracite - Gravel - Scavenger: - Activated carbon - Adsorber resin K + NO3 - NH4 + SO4 2- SiO2 possibly free CO2 Organics Solids 46 Lewatit Training Hans Jürgen Wedemeyer LewaPlus is able to calculate existing and new demineralization plants

47 Softening Removing of total hardness Ca 2+ HCO 3 2- S 1567 Ca 2+ HCO 3 2- Mg Mg Na + Na + Cl - Na + Mg 2+ Na + Na + Cl - K + NO 3 - K + NO 3 - NH + NH 4 + SO 4 2- NH 4 + SO 4 2- SiO2 Organics SiO2 Organics 47 Lewatit Training Hans Jürgen Wedemeyer

48 Softening Removing of total hardness 48 Lewatit Training Hans Jürgen Wedemeyer

49 Dealkalisation with a weak acid cation exchanger alkalinity CO 2 Exchange of alkaline earth against H + Total hardness Ca 2+ Mg 2+ HCO 3 2- Permanent hardness H + 2 CO 3 -> H HCO + 2 O Ca2+ Mg2+ HCO 3 2- Na + K + NH 4 + Cl - NO 3 - SO 4 2- WAC H + Na + K + NH 4 + Cl - NO 3 - SO 4 2- SiO2 Organics CNP80 SiO2 Organics 49 Lewatit Training Hans Jürgen Wedemeyer

50 Decarbonisation with a pitcher for drinking water Removing of temporary hardness and some organics WAC 50 Lewatit Training Hans Jürgen Wedemeyer

51 Demineralisation with a strong acid cation exchanger Decationisation: one step Ca 2+ HCO 3 2- Ca 2+ HCO 3 2- Mg 2+ Na + Na + K + Cl - NO 3 - SAC H + Mg 2+ H Na + K + Cl - NO 3 - Free bases water NH + NH + SO SiO2 Organics M+ S108 H SO 2- NH SiO2 Organics 51 Lewatit Training Hans Jürgen Wedemeyer

52 Demineralisation with a weak and a strong acid cation exchanger Decationisation: two steps CO 2 Ca 2+ HCO 3 2- H +H + 2CO 3 -> H 2 O + CO 2 HCO 3 2- H 2 CO 3 -> H 2 O + CO 2 Mg 2+ Na + K + NH + 4 Cl - NO 3 - SO 4 2- WAC Ca 2+ Mg 2+ H + Na + Cl - H + K + NO - 3 NH + 4 SO 2-4 SAC H + Cl - NO 3 - SO 4 2- SiO2 Organics CNP80 WS SiO2 Organics M+ S108 H SiO2 Organics Suspended Solids Suspended Solids Suspended Solids 52 Lewatit Training Hans Jürgen Wedemeyer

53 Demineralisation - removal of strong anions - one step WBA HCO 3 2- free base H + Cl - NO 3 - SiO2 Organics SO 4 2- M+MP68 HCO 3 2- SiO2 Organics 53 Lewatit Training Hans Jürgen Wedemeyer

54 Demineralisation - removal of all anions with SBA - one step HCO SBA H + Cl Cl - - NO - 3 OH - <50 ppb SiO2 SO SiO2 2 Organics M+M500 1 ppm NaOH results in 5µS/cm <1,0 µs/cm SiO2 Organics 54 Lewatit Training Hans Jürgen Wedemeyer

55 Demineralisation - removal of anions - two steps HCO 3 2- WBA SBA HCO 3 2- Cl H + - NO - 3 SO 2-4 SiO2 Organics free base OH - M+MP68 HCO 3 2- SiO2 Organics M+M500 <50 ppb SiO2 H + H + H 2 O SiO2 Organics Cl - NO 3 - SO 4 2- <1,0 µs/cm HCO Lewatit Training Hans Jürgen Wedemeyer

56 Overview Make up watertreatment ph 7-8 ph 4-5 approx µS/cm approx. 1,0 µs/cm < 1,0µS/cm ph 2-3 ph > 4 ph 6-8 < 0,1 µs/cm ph 7-8 approx. 500µS/cm Raw water Na Form H Form H Form Freie Base OH- Form OH H HCO 3 - CO 2 CO 2 CO 2 S1567 CNP80 M+ S108 M+ MP68 M+ M500 Na+ NO 3 - Ca 2+ Mg 2+ Na+ NO 3 - H+ Cl- Cl- Cl- NO 3 - SiO 2 < 50 ppb* TOC < 100 ppb* M+ M500 MB M+S108 H MB MB SiO 2 < 10 ppb* TOC < 100 ppb* SO 4 2- SO 4 2- SO 4 2- SiO 2 Organic Softening 56 Lewatit Training Hans Jürgen Wedemeyer SiO 2 Organic Decarbonisation > 40% HCO3 SiO 2 Organic Decationisation SiO 2 Organic Degasser Demineralisation * Depending from feed concentration and train performance Polishing

57 Condition of carbon acid depending on the ph value % H 2 CO 3 / H 2 O+ CO 2 HCO3 - CO ph Methy lorange = 4,3 ph Phenolphtalein =8,2 57 Lewatit Training Hans Jürgen Wedemeyer

58 Different Applications Selective ion removal 58 Lewatit Training Hans Jürgen Wedemeyer

59 IX in Direct Waste Water Filtration (Examples) pollutant origin resin type NH 4+ /NO 3 - fertilizer production Lewatit K2629/S4428 Cu printed circuit board production Lewatit TP207 Cu mining waste waters Lewatit TP207 Co, Mn Phtalic Acid Production Lewatit TP207 Cu, Zn cooling water blow-downs Lewatit TP207 Hg chloro alkali electrolysis Lewatit MP64/TP214 Pb battery manufacturing shops Lewatit TP207 Au, Pd, Pt gold smith-/jeweler work shops waste water. Lewatit MP64/TP 214 heavy metals, chlorinated Lewatit OC1064 hydrocarbons, pump and treat groundwater Lewatit AF5 MTBE, treatment. Lewatit K6362 cyanides, chromates discharge limits safely held raw materials recovered 59 Lewatit Training Hans Jürgen Wedemeyer

60 Functional Group: Selective (Chelating) Lewatit Resins TP 207/ TP 208 TP 260 TP 220 TP 214 Iminodiacetic acid (IDA) Aminomethylphosphonic acid (AMPA) Bispicolylamine (BiPic) Thiourea H 2 C N H 2 C H 2 C C(O)O C(O)O Na Na H 2 C N H H 2 C P O O O Na Na H H 2 2 C C N N H C H 2 N 2 SO 4 H 2 C N H NH SH Copper removal from Ni/Co concentrates Copper recovery Waste water treatement Lithium concentrate softening Calcium and magnesium removal from lithium chloride/hydroxide Antimony/bismuth removal from copper electrolytes Nickel removal from cobalt concentrates Copper recovery at low ph Cadmium removal from nickel/cobalt electrolytes Palladium recovery from waste water 60 Lewatit Training Hans Jürgen Wedemeyer

61 Functional Group: Selective Lewatit Resins Solvent impregnated Resins (SIR) Functional group is not attached to the polymer by chemical bonding Extractant is entrained in the polymer matrix during polymerization VP OC 1026 TP 272 D2EHPA (SIR) Cyanex 272* (SIR) O O P O OH O P OH Zinc removal from cobalt concentrates Cobalt removal from nickel sulpahte solutions * Product of Cytec Industries Inc., Woodland Park, NJ (USA) 61 Lewatit Training Hans Jürgen Wedemeyer

62 Different Operation Systems 62 Lewatit Training Hans Jürgen Wedemeyer

63 Best chemical utilization with low water demand and highest performance only possible with a WS system Co flow Upcore Floating bed(ws) 63 Lewatit Training Hans Jürgen Wedemeyer

64 Co flow System Ineffective way for demineralization 64 Lewatit Training Hans Jürgen Wedemeyer

65 Fluidized-Process ( WS-Process ) Low budget Flow rate 10 cbm/h Low space SiO2 and TOC remove Normal temperature 65 Lewatit Training Hans Jürgen Wedemeyer

66 Fluidized-Process ( WS-Process ) Counter-Current Downflow Regeneration Settling/Decompaction Loading Regeneration/Rinse 66 Lewatit Training Hans Jürgen Wedemeyer

67 Leakage compare Co flow (GLS) against Counter current (CC) µs/cm 67 Lewatit Training Hans Jürgen Wedemeyer

68 Make up water production Compound WS-Process ( VWS-Process ) Target ( VGB The German EPRI) The Fluidized Bed system was the first system developed by Bayer using the upflow technique. Several of thousand units with diameter ranging from 400 mm to 4000mm are in operation throughout the world. Conductivity < 0,08 µs/cm Silica < 10 ppb Sodium < 5 ppb DOC < 100 ppb ( 200 ppb) 68 Lewatit Training Hans Jürgen Wedemeyer

69 High conductivity behind SBA from Sodium leakage Free board is too wide: min. 20 mm max. 50 mm Turbulences in final polisher layer Loading speed does not produce a fixed bed Regeneration speed is too low (channeling ) Regeneration contact time is wrong (20-30 min) Chemical or Feed water distribution is not sufficient Not optimized resin bed depth (optim. 800 mm) Use of too high chemical concentrations 69 Lewatit Training Hans Jürgen Wedemeyer

70 Demineralization plants 70 Lewatit Training Hans Jürgen Wedemeyer

71 UP.CO.RE. (Reverse WS) Waste water Waste water 71 Lewatit Training Hans Jürgen Wedemeyer

72 Best chemical utilization with low water demand and highest performance only possible with a WS system Disadvantages of Co flow Systems: High specific regenerate consumption High service water consumption High ion leakage Lower operating capacity (depending breakthrough point) Extended regeneration cycle Low efficiency of vessel volume Backwash: destruction of polishing zone Disadvantages of UP.CO.RE Process: Increased waste volume Risk of reclassification during regeneration (freeboard!) Insufficient regeneration Higher water demand for rinsing/displacement Higher regenerate consumption Water quality not comparable with up flow service Advantages of Fluidized Bed Process ( WS-System ): Narrower and thus cheaper units, smaller footprint Max. chemical capacity because of high filling level Lower service water consumption No channeling Reduced specific chemical demand and therefore less waste water production Less valves in comparison to down flow systems Low leakage, low conductivity Co flow Upcore Counter current (WS) 72 Lewatit Training Hans Jürgen Wedemeyer

73 Chemical and water demand from different processes Chemical and water demand for a production of 1000 m³ demineralized water with different systems Calculated conditions Flow rate: 50 cbm/h Cycle Time: 20h Salt content: 5,0 meq/l (incl. 5 ppm SiO2) Using degasser (after degasser 0,2 meq/l) Co Flow Co Flow WS WS Upcore Upcore Single Compound Single Compound Single Compound HCl kg 345 kg 200 kg 265 kg 200 kg 291 kg 200 kg HCl eq eq eq eq eq eq eq % theory 192% 111% 147% 111% 162% 111% Waste water 30,17 m³ 33,26 m³ 24,48 m³ 16,42 m³ 28,84 m³ 21,70 m³ NaOH kg 586 kg 156 kg 320 kg 128 kg 350 kg 130 kg NaOH eq eq eq eq eq eq eq % theory 543%* 144%* 296%* 119%* 324%* 120%* Waste water 66,30 m³ 37,66 m³ 48,71 m³ 26,03 m³ 55,22 m³ 33,44 m³ Total waste water 96,47 m³ 70,92 m³ 73,19 m³ 42,45 m³ 84,06 m³ 55,14 m³ Upcore needs approx. 30% more water demand as WS because of packed bed building 73 Lewatit Training Hans Jürgen Wedemeyer

74 Liftbed-Process Counter current process with the possibility for backwashing Exhaustion mode Regeneration mode Regenerant / Rinse water Treated water Regenerant / Rinse water Treated water Upper strainer plate nozzles/m² Upper strainer plate nozzles/m² Inert resin Sight glasses Inert resin Sight glasses Lewatit S108 67% Backwash out MonoPlus S108 67% Backwash out Lewatit S108 33% 2000 mm Lift valve Backwash out Lower strainer plate nozzles/m² MonoPlus S108 33% 2000 mm Lift valve Backwash out Lower strainer plate nozzles/m² Raw water Waste water Raw water Waste water 74 Lewatit Training Hans Jürgen Wedemeyer

75 Lewatit IN 42, IN 50 (Inert Material) Lewatit IN 42 with 1,5 mm edge lengh Density: 0,8 g/ml Kaltabschlag PP IN42 is the fourth generation fo specialised inert filtration Buffer aid for all Lanxess-Upstream-Sysrtems Material elasticity, mechanical and temperature stability Lewatit IN 50 with 2,5-5,0 mm edge lengh Density: 0,9 g/ml Warmabschlag ( like with Dow and Purolite imprecise! ) PE Less temperature and mechanical stability Buffer for UPCORE systems 75 Lewatit Training Hans Jürgen Wedemeyer

76 76 Lewatit Training Hans Jürgen Wedemeyer Mixed bed application

77 Make up water production Compound WS-Process ( VWS-Process ) Target ( VGB The German EPRI) The Fluidized Bed system was the first system developed by Bayer using the upflow technique. Several of thousand units with diameter ranging from 400 mm to 4000mm are in operation throughout the world. Conductivity < 0,08 µs/cm Silica < 10 ppb Sodium < 5 ppb DOC < 100 ppb ( 200 ppb) 77 Lewatit Training Hans Jürgen Wedemeyer

78 Mixbed Separation / Regeneration / Mixing 78 Lewatit Training Hans Jürgen Wedemeyer

79 Lewatit monodispersed Resins Clear separation for regenerable mixed beds For regenerable mixed beds, it is necessary to separate cation and anion resins clearly Clearly different terminal settling velocity for cation and anion resin, respectively Differntial Volume, Vol.%/µm 2,5% 2,0% 1,5% 1,0% 0,5% 0,0% Lewatit Lewatit M+ M500 OH M+ S108H Terminal Settling Velocity, cm 2 /s 79 Lewatit Training Hans Jürgen Wedemeyer

80 Lewatit heterodispersed resins in a mixed bed Due the particle distribution and true density, some of cation and anion beads settle together 0,4% Differntial Volume, Vol.%/µm 0,3% 0,2% 0,1% 0,0% Cation & Anion Beads Settling Together Terminal Settling Velocity, cm 2 /s Heterodisperse mixed bed 80 Lewatit Training Hans Jürgen Wedemeyer

81 Mixed bed which includes monodisperse Lewatit resins High quality and best performance through perfect separation ( Less cross regeneration SAC!) M+ S 108 H 81 Lewatit Training Hans Jürgen Wedemeyer

82 Mixbed of MonoPlus SP112 KR and MP800 KR High visibility of separation Separation zone No need for a third component in the mixed bed with Lewatit 82 Lewatit Training Hans Jürgen Wedemeyer

83 Case 2: Bad performance Mixed Bed resin Worse separated mixed bed Perfect separated mixed bed Bad separation because of too many fine beads No sufficient colour difference between SAC und SBA SAC resin volume is calculated wrong (Drainage) SAC is loaded with NaOH PSS is fouling the SBA resin (bad SAC quality) Mechanical stress because of too strong mixing Too low backwash flow rate 83 Lewatit Training Hans Jürgen Wedemeyer

84 Good performance during complete exhaustion time is only possible with the right ratio of SAC and SBA in the mixed bed r MOhm Silica ppb - SiO 2 = 50 ppb has nearly the same breakthrough time as R =1M Ωcm resistivity [MOhm*cm] time [min] Silica [ppb] 84 Lewatit Training Hans Jürgen Wedemeyer

85 Mixed bed with higher SAC content or CO 2 contamination 10 8 Salt content = 5,3 meq/l Carbonat hardness = 2,5 meq/l Conductivity = ca. 500µS/cm ph value 6 4 CO 2 and acid building LF [µs/cm] ,00 20,00 40,00 60,00 80,00 100,00 120,00 140,00 160,00 180,00 200,00 Exhaustion (BV) 85 Lewatit Training Hans Jürgen Wedemeyer

86 Multistep fine polishing Alternative for the classic mixed bed process Advantages of Multistep Process No auxiliaries required (air) Low regenerant consumption Strongly acidic cation Lewatit MonoPlus S 200 KR Less waste water Less neutralization chemicals Low capital costs Regenerant /Rinse water Strongly basic anion Lewatit MonoPlus M 500 No sensitive to fluctuations in ionic load Ease to automate Logistic advantages (same resin types used like in demi plant) Exhausted ion exchanger can be regenerated separately Space-saving RAW WATER Strongly acidic cation Lewatit MonoPlus S 108 Weakly acidic cation Lewatit CNP 80 WS DEGASSER Strongly basic anion Lewatit MonoPlus M 500 Weakly basic anion Lewatit MonoPlus MP 68 Strongly acidic cation Lewatit MonoPlus S Lewatit Training Hans Jürgen Wedemeyer

87 Multistep-Process smart polishing posibility 2 x 80 m³/h 87 Lewatit Training Hans Jürgen Wedemeyer

88 Condensate polishing SAC deep bed / mixed bed Mixed bed 88 Lewatit Training Hans Jürgen Wedemeyer

89 Mixed bed polisher behind a RO system Multistep-Process Inlet after RO approx. 5-30µS/cm Conductivity < 0,08 µs/cm Silica < 10 ppb Sodium < 5 ppb 89 Lewatit Training Hans Jürgen Wedemeyer

90 90 Lewatit Training Hans Jürgen Wedemeyer Organic removal

91 Natural Organic Matter (NOM) a cocktail of different compounds from a variety of sources Humins (Tannins) Humin acids Fulvic acids Building Blocks Low molecular neutral organic compounds Low molecular organic acids Biopolymers Polysaccharides excrement by metabolism of: plants animals human being NOM TOC microorganisms algae fungi Groundwater 0,5 to 1,5 mg/l River water up to 10 mg/l Eutrophic lakes up to 10 mg/l Water from wetlands up to 50 mg/l NOM is not a clearly defined chemical substance It is a cocktail of many different compounds The composition strongly depends on the biologic background of the water NOM can be measured and characterized by classification and measurement of sum-parameters 1 mg/l TOC corresponds to 5,25 mg/l KMNO 4 91 Lewatit Training Hans Jürgen Wedemeyer

92 Counter current (WS) system feed requirements 92 Lewatit Training Hans Jürgen Wedemeyer

93 Fouling feeds to TOC release and capacity decreasing 93 Lewatit Training Hans Jürgen Wedemeyer

94 Macroporous SBA resins for optimizing organic removal For removing of higher organic amounts macroporouse resins are an advantage. In the main the WBA (M+MP68) is responsible for TOC removing, but to increase the performance it is possible to install a styrene macroporouse SBA (M+ MP800) or a acrylic gel Type (A8071) This combination is able to remove approx. 3g TOC per cycle / liter resin (calculated with the installed WBA amount). For this performance higher NaOH amounts for regeneration are necessary Purified water Acrylic-resins give some advantage for aliphatic TOC removal (A8071; A8072; A8073) 94 Lewatit Training Hans Jürgen Wedemeyer

95 Performance of TOC removal in a WS system measured with online Sievers TOC measurement SBA Regeneration 115 % of theory TOC loading /cycle 0,73 g/liter WBA Feed water Feed water First chamber M+ MP68 Second chamber M+ after M+ MP MP µs/cm TOC ppm TOC ppb TOC ppb TOC ppb , , , , , , , , After WBA/ SBA treatment > 95% TOC is removed 95 Lewatit Training Hans Jürgen Wedemeyer

96 Organic removal optimized anion compound bed < 0,08 µs/cm < 10 ppb SiO2 < 0,2 ppm DOC 96 Lewatit Training Hans Jürgen Wedemeyer

97 Gel / Macroporous Gel type Gel type Surface Macroporous type Macroporous type Surface 97 Lewatit Training Hans Jürgen Wedemeyer

98 Approx. IX capacity/tolerance for natural organic matter (NOM) Acrylic resins have normally a higher TOC capacity! Resin type Example Lanxess recommend max. operating temp. *Approx. max. organic load as g KMNO 4 /liter resin *Approx. max. organic load as g TOC/liter resin *Max. fouling index N SBA styrenic type 1 gel M+M ,4 3 SBA styrenic type 2 gel M +M ,6 6 SBA styrenic type 1 macro M+MP ,8 6 SBA styrenic type 2 macro M+MP ,0 8 SBA acrylic type 1 gel A ,5 15 SBA acrylic type 1 macro A ,0 20 MBA acrylic A ,0 16 MBA styrene MP ,2 12 WBA styrene MP ,0 16 WBA acrylic A ,0 20 * Organic matter (OM) capacity is also depending from TDS concentration of the feed water and from the kind of filter composition. Combination of styrene and acrylic resins can give higher TOC removing values. 98 Lewatit Training Hans Jürgen Wedemeyer

99 Scavenger in case of to high TOC inlet concentrations Regeneration with alk. NaCl solution. TOC capacity up to 35 kg organic as KMnO 4 /cbm resin Scavenger Requirements Throughput 50 m³/h Organic loading 35,1 g KMnO 4 /m³ Organic loading 0,035 kg KMnO 4 /m³ Specific flow rate 10,0 BV ( l raw water / l resin ) ca BV Resin quantity 5,00 m³ Resin type M+ MP68 Specific organic loading 31,59 kg KMnO 4 / m³ resin / cycle max kg/m³/cycle Treated water per cycle 4500,00 m³ / cycle Cycle time 90,00 h Specific regenerant 2,00 BV ( m³ regenerant / m³ resin ) quantity Regenerant 10,00 m³ regenerant NaCl (100%) 1000,00 kg ( as 10 % solution ) NaOH (100%) 200,00 kg ( as 2 % solution ) Diluting water (approx.): 35,00 m³ Filter geometry Filter diameter 1800 mm Unit surface area 2,49 m² Linear flow rate 20,06 m/h m/h Bed depth 2,01 m Mind mm! 99 Lewatit Training Hans Jürgen Wedemeyer

100 Approx. IX tolerance for natural organic matter (NOM) Resin type Example Lanxess recommend max. operating temp. *Approx. max. organic load as g KMNO 4 /liter resin *Approx. max. organic load as g TOC/liter resin *Max. fouling index N SBA styrenic type 1 gel M+M ,4 3 SBA styrenic type 2 gel M +M ,6 6 SBA styrenic type 1 macro M+MP ,8 6 SBA styrenic type 2 macro M+MP ,0 8 SBA acrylic type 1 gel A ,5 15 SBA acrylic type 1 macro A ,0 20 MBA acrylic A ,0 16 MBA styrene MP ,2 12 WBA styrene MP ,0 16 WBA acrylic A ,0 20 Organic matter (OM) capacity is also depending from TDS concentration of the feed water and from the kind of filter composition. Combination of styrene and acrylic resins can give higher TOC removing values. 100 Lewatit Training Hans Jürgen Wedemeyer

101 Regeneration Conversion 101 Lewatit Training Hans Jürgen Wedemeyer

102 Conversion chemicals and requirements Types of regenerant Typical conz. % Softening WAC SAC WBA SBA NaCl 10 KCl 10 HCl 4-6 H2SO4 0,8-6 NaOH 4-6 KOH 4-6 NaHCO3 5-8 NH Lewatit Training Hans Jürgen Wedemeyer

103 Conversion of different SBA 95 Regeneration level % MP500 NaOH 4% M500 NaOH 4% M800 NaOH 4% M600 NaOH 4% g NaOH(100%) / Liter resin 103 Lewatit Training Hans Jürgen Wedemeyer

104 Demineralization WS Compound bed 104 Lewatit Training Hans Jürgen Wedemeyer

105 Regeneration of a SBA compound bed filter Regeneration chemical for WBA/SBA compound filter HCl approx. 4-6% H 2 SO 4 0,8-6% progressive regeneration Regeneration speed 3,5 7 m/h Target chemical contact time m/h 105 Lewatit Training Hans Jürgen Wedemeyer

106 Regeneration of a SBA compound bed filter Regeneration chemical for WBA/SBA compound filter NaOH approx. 4% NaOH 2-4% progressive regeneration Regeneration speed 3,5 7 m/h Target chemical contact time m/h 106 Lewatit Training Hans Jürgen Wedemeyer

107 Regeneration M+ M500 SBA Typ 1 % Regeneration NaOH g/ Liter Resin 107 Lewatit Training Hans Jürgen Wedemeyer

108 Regeneration M+S 108 Conversion M+ S 108 Conversion % 100,0 90,0 80,0 70,0 60,0 50,0 40,0 30,0 20,0 10,0 0,0 2,5 2 1,5 1 0, g 100% HCl / l resin Total capacity eq/l 108 Lewatit Training Hans Jürgen Wedemeyer

109 Lewatit MonoPlus MP 68 Ionic form as shipped: CH 2 N(CH 3 ) 2 + CH 2 N(CH 3 ) 3 [Cl - ] ph < 4 H + + NaOH Conversion CH 2 N(CH 3 ) 2 Cl - CH 2 N(CH 3 ) 2 + CH N(CH 3 ) 3 [OH - 2 ] Exhausted CH 2 + N(CH 3 ) 3 [Cl - ] ph < 8 Regeneration: WBA resins require 115 to 140 % // SBA resins require approx. 300% 109 Lewatit Training Hans Jürgen Wedemeyer

110 Regeneration amount Single application WAC WBA SAC GLS SAC WS SBA GLS SBA WS SBA Type2 WS SBA Type2 GLS NaOH % theorie NaHCO 3 % theorie HCl % theorie H 2 SO 4 % theorie Compound application WAC / SAC WBA/SBA WBA/SBA NaOH % theorie > 120 (high SiO2*) HCl % theorie H 2 SO 4 % theorie 130 * If the SiO 2 loading reached 8-15 g/l automatically a progressive additional caustic quantity will be calculate. The calculation is done with 10 times of the equivalent of NaOH. Example: 9 g/l SiO 2 = 0,15 eq/l x 10 = 1,5 eq/l NaOH = 60 g/l NaOH or 6,67 g NaOH 100 % per g SiO 2 /l resin per cycle Max. silica load o f 15g/l = 100 g NaOH 100% per l resin. CH 3 CO HCl H 2 SO 4 HNO 3 H 3 PO 4 OH H 2 CO 3 pk S ,32 2,13 4,75 6,52 pk S2 1,92 7,2 10,4 pk S3 12,36 S108 CNP80 pk S ca.0,7 4,5-5,0 110 Lewatit Training Hans Jürgen Wedemeyer

111 Minimum water requirements for different kind of regeneration Softening Cation exchanger Cation exchanger Step Counter Current Co flow Backwashing Feed water Feed water Compaction Soft water Dilution Soft water Feed water Displacement Soft water Feed water Final rinse Feed water Feed water Demineralzation Cation exchanger Anion exchanger Cation exchanger Anion exchanger Step Counter Current Counter Current Co flow Co flow Backwashing Feed water Decationised Feed water Decationised Compaction Demi or decationised water Demi Dilution Demi or decationised water Demi Feed water Demi or decationised water Displacement Demi or decationised water Demi Feed water Demi or decationised water Final rinse Feed water Demi Feed water Decationised 111 New LEWAPLUS TM calculation program - Hans Jürgen Wedemeyer

112 DEMi plant calculation 112 New LEWAPLUS TM calculation program - Hans Jürgen Wedemeyer

113 Parameter for resin choice for Make up water Feedwater quality Water analysis Salt content Carbonate Hardness TOC content and kind SiO 2 content Temperature Flow rate Suspended matter Applications Counter current Co Flow Upcore Liftbed Rinse bed Mixed bed Multistep Specifications VGB guideline for water steam cycle 0,2 µs/cm TOC/DOC < 200 ppb < 5 ppb Sodium < 20 ppb SiO 2 Operator Invest volume Space Economy claim Waste water situation Chemicals Water consumption 113 New LEWAPLUS TM calculation program - Hans Jürgen Wedemeyer

114 LewaPlus calculation program Choose type of new project DEMI Check Feed CP Condensate polishing Purified water Plant parameter OK? 114 New LEWAPLUS TM calculation program - Hans Jürgen Wedemeyer

115 Overview Lanxess resin types for demineralization Make up water Filter Arrangement WS Application & Polisher Make up WAC Lanxess CNP 80 WS (80 GLS) SAC Make up SAC Lanxess M+ S 107 NS M+ S 108 (H) M+ SP 112 (H) Regenerant /Rinse water RAW WATER SAC WAC DEGASSER SBA WBA Lewatit MonoPlus SBA MB M 800 Lewatit MonoPlus SAC MB S 100 Ø 1600 mm SBA SAC Make up WBA Lanxess M+ MP 68 A 8072 A 8073 MP 62 A 365 Make up SBA Lanxess M+ M 500 (OH) M+ MP800 (OH) A 8071 M+ M 600 Make up MB Lanxess M+ S 108 H M+ SP 112 H M+M 500 MB,OH M+ MP 800, OH 115 New LEWAPLUS TM calculation program - Hans Jürgen Wedemeyer

116 116 Lewatit Training Hans Jürgen Wedemeyer Softening

117 Softening Ca 2+ HCO 3 2- S 1567 Ca 2+ HCO 3 2- Mg Mg Na + Na + Cl - Na + Mg 2+ Na + Na + Cl - K + NO 3 - K + NO 3 - NH + NH 4 + SO 4 2- NH 4 + SO 4 2- SiO2 Organics SiO2 Organics 117 Lewatit Training Hans Jürgen Wedemeyer

118 Lewatit MonoPlus S107 NS Ionic form as shipped: SO 3 - Na + Strongly acidic cation exchange resin: Gel Monodisperse Functional group: sulfonic acid Features Low chemical demand High chemical and mechanical stability Low fine and coarse bead content 118 Lewatit Training Hans Jürgen Wedemeyer

119 Conversion table Units Units of Hardness meq/l dh f e ppm CaCO 3 mmol/l 28 mg CaO or 50 mg CaCO 3 pro 1000 ml Water 10 mg CaO pro 1000 ml Water 10 mg CaCO 3 pro 1000 ml Water 1 grain CaCO 3 per gallon 14,3 mg CaCO 3 pro 1000 ml Water 1 part CaCO 3 per million 1 mg CaCO 3 pro 1000 ml Water 1 meq/l 1,0 2,8 5,0 3,5 50,0 0,50 1 dh 0,357 1,0 1,78 1,25 17,8 0,18 1 f 0,2 0,56 1,0 0,7 10,0 0,10 1 e 0,286 0,8 1,43 1,0 14,3 0,14 1 ppm 0,02 0,056 0,1 0,07 1,0 0,01 1 mmol /l 2,00 5,60 10,00 7, ,0 100 mg CaCO 3 pro 1000 ml Water 119 Lewatit Training Hans Jürgen Wedemeyer

120 Without solvent produced SAC resins Lewatit S 1567 Wettbewerber D 120 Lewatit Training Hans Jürgen Wedemeyer Wettbewerber P

121 Operating capacity softening Co Flow and Counter Flow 20mg Ca 2+ /l Wasser are 1 meq, means 1 liter IX is able treat 1100 Liter water (Regeneration 100g NaCl/ liter resin) 1,9 Breakthrough: 10% of Feedwater conductivity Hardness: 12,8 dh Conversion with 10% NaCl 1,7 1,5 Co Flow Counter flow Operating caopacity eq/l 1,3 1,1 0,9 0,7 0, NaCl 100% g / Liter resin 121 Lewatit Training Hans Jürgen Wedemeyer

122 Hardness leakage WS (counter current system) hardeness meq/l 0,5 0,45 0,4 0,35 0,3 0,25 0,2 0,15 0,1 0,05 0 Hardness leakage WS system Break through point Leverkusen tap water (12 d) Conversion with reg. 40g/L NaCl 10% reg. 50g/L NaCl 10% reg. 70g/L NaCl 10% reg. 90g/L NaCl 10% reg. 110g/L NaCl 10% reg. 130g/L NaCl 10% reg. 150g/L NaCl 10% 122 Lewatit Training Hans Jürgen Wedemeyer

123 Hardness leakage Co Flow system 0,5 0,45 Breakthrough point Conversion with reg. 40g/L NaCl 10% 0,4 reg. 50g/L NaCl 10% m e q / l 0,35 0,3 0,25 0,2 0,15 0,1 reg. 70g/L NaCl 10% reg. 90g/L NaCl 10% reg.110g/l NaCl 10% reg. 130g/L NaCl 10% 0, Leverkusen tap water (12 d) reg. 150g/L NaCl 10% 123 Lewatit Training Hans Jürgen Wedemeyer

124 Operating capacity Softening Co Current and Counter Current Operating capacity Lewatit S 1567 (S 1568) eq/l 1,9 1,7 1,5 1,3 1,1 0,9 0,7 0,5 Co Current Counter Current g/ NaCl 124 Lewatit Training Hans Jürgen Wedemeyer

125 125 Lewatit Training Hans Jürgen Wedemeyer Disinfection

126 Maximum free chlorine levels (ppm) for SAC resins Resistance is also depending on ph value! Feed temperature C M+ S 108 M+ S 200 M+ S215 M+ SP ,3 0,4 0,5 1, ,2 0,3 0,4 1, ,1 0,2 0,3 0, <0,1 0,1 0,15 0,5 >30 No <0,05 <0,1 <0,5 Crosslinking % Presence of heavy metals increase the catalytic effect and can be accelerate the destroying of the polymer matrix ph value is also very important, in case of low ph value the degradation can be much faster! 126 Lewatit Training Hans Jürgen Wedemeyer

127 Disinfection of HClO is increasing through acid ph value Sodiumhypochlorit NaOCl Dissociation of HClO depending on ph value and temperature 127 Lewatit Training Hans Jürgen Wedemeyer

128 Chlorine dioxid is working without decreasing up to ph Lewatit Training Hans Jürgen Wedemeyer

129 Degradation of SBA Type Lewatit Training Hans Jürgen Wedemeyer

130 Special cleaning of fouled anionic resin with alkaline brine solution Preparation of the alk. NaCl cleaning solution: 3BV 10% NaCl solution + 2% NaOH Styrenic resin: Heat up to 70 C Acrylic and Typ 2 resin: max. 25 C Injection of approx. 2 BV of the cleaning solution, air scour if necessary Exposure up to 3h Discharge the liquid phase with the last BV cleaning solution Rinse with demineralized water direction neutral ph value Regeneration with double amount of caustic Eluate of a treated WBA TOC content approx. 750 ppm 130 Lewatit Training Hans Jürgen Wedemeyer

131 Further cleaning possibilities to remove organic impurities Cleaning procedure is depending on vessel type (corrosion) Acrylic resins and Typ 2 resins temperature of max. 25 C for cleaning is recommended Air bubbling Backwashing 3 BV 6-15 % HCl 15% (20-70 C) 3 BV 4-10% NaOH (20-70 C) 3 BV 10% NaCl (20-70 C) 3 BV 2% NaOH / 10% NaCl (20-70 C) Tenside treatment ( e.g. Korolat 100N) Combination of these cleaning procedures increases the effectiveness 131 Lewatit Training Hans Jürgen Wedemeyer

132 Disinfection of Cation Exchange Resins 132 Lewatit Training Hans Jürgen Wedemeyer

133 Disinfection of Anion Exchange Resins 133 Lewatit Training Hans Jürgen Wedemeyer

134 MICROBIOLOGICAL AND CHEMICAL DEGRADATION PROTECTION (Shut down) During longer shut down times we recommend replacing the water with a 10% NaCl solution (Exhausted resin). Start with a sufficient backwashing of the resins. After back washing we recommend to replace the water in the vessel of the exhausted resin with a 10% NaCl solution. Possible steps before replacing with 10% NaCl In case of strong organic impurities of the resin (WBA/SBA) we recommend additional a pretreatment with a alkali brine cleaning procedure. In case of strong silica loading of the SBA (after exhaustion) we recommend additional a double NaOH regeneration and rinsing with a following NaCl exhaustion. In case of Iron contamination (WAC SAC) we recommend a treatment with 3 BV 15% HCl with a following demineralized water rinsing. 134 Lewatit Training Hans Jürgen Wedemeyer

135 Thanks for your attention! 135 Lewatit Training Hans Jürgen Wedemeyer

Technical Data. Typical Chemical & Physical Characteristics

Technical Data. Typical Chemical & Physical Characteristics Technical Data S-940 Macroporous Aminophosphonic Chelating Resin (Especially for decalcification of brine solutions) Section V. PRODUCT DESCRIPTION Purolite S-9 40 is a chelating resin of macroporous structure,

More information

It is especially suitable for use in:

It is especially suitable for use in: Lewatit MonoPlus TP 208 is a weakly acidic, macroporous cation exchange resin with chelating iminodiacetate groups for the selective removal of alkaline earth cations. The monodisperse beads are mechanically

More information

) > Lead > Copper > Zinc > Nickel > Cadmium > Cobalt >> Calcium > Magnesium > Strontium > Barium >>> Sodium.

) > Lead > Copper > Zinc > Nickel > Cadmium > Cobalt >> Calcium > Magnesium > Strontium > Barium >>> Sodium. Lewatit MDS TP 260 is a weakly acidic, macroporous cation exchange resin with chelating amino methyl phosphonic acid groups designed for the selective removal of heavy metal and alkaline earth cations.

More information

containing waste water out of PCB production» removal of iron (II), nickel and zinc from 5 % gluconate containing metal working liquid

containing waste water out of PCB production» removal of iron (II), nickel and zinc from 5 % gluconate containing metal working liquid Lewatit MonoPlus TP 260 is a weakly acidic, macroporous cation exchange resin with chelating amino methyl phosphonic acid groups for the selective removal of transition heavy metals and alkaline earth

More information

Lewatit MonoPlus M 500 OH is especially applicable for:

Lewatit MonoPlus M 500 OH is especially applicable for: Lewatit MonoPlus M 500 OH is a strongly basic, gelular anion exchange resin (type I) with beads of uniform size (monodisperse) based on a styrene-divinylbenzene copolymer, in highly regenerated form (min.

More information

DOWEX Ion Exchange Resins

DOWEX Ion Exchange Resins Case History DOWEX Ion Exchange Resins UPCORE System Reduces Boron to Undetectable Levels in Ultrapure Water Site Information Location: Dresden, Germany Purpose: Reduce boron levels to meet ultrapure water

More information

PRODUCT INFORMATION LEWATIT MonoPlus MP 800

PRODUCT INFORMATION LEWATIT MonoPlus MP 800 Lewatit MonoPlus MP 800 is a strongly basic, macroporous anion exchange resin (type I) with beads of uniform size (monodisperse) based on a styrene-divinylbenzene copolymer, designed for all demineralization

More information

PRODUCT INFORMATION LEWATIT MonoPlus MP 600

PRODUCT INFORMATION LEWATIT MonoPlus MP 600 Lewatit MonoPlus MP 600 is a strongly basic, macroporous anion exchange resin (type II) with beads of uniform size (monodisperse) based on a styrene-divinylbenzene copolymer, designed for all demineralization

More information

For the demineralization of water in the production of ultrapure water.

For the demineralization of water in the production of ultrapure water. For the demineralization of water in the production of ultrapure water. Lewatit UltraPure 1241 MD is a strongly basic, gelular type I anion exchange resin with a uniform particle bead size distribution

More information

Lewatit MonoPlus SM 1000 KR is particularly suitable for the:

Lewatit MonoPlus SM 1000 KR is particularly suitable for the: Lewatit MonoPlus SM 1000 KR is a ready-to-use mixed bed comprising strongly acidic gel-type cation and strongly basic (type I) gel-type anion exchange resin in fully regenerated form (min. 99% H + /min.

More information

WTP Design by Computer. David Hayhurst, Purolite International

WTP Design by Computer. David Hayhurst, Purolite International WTP Design by Computer David Hayhurst, Purolite International Presentation Content Design brief + influent water Ground rules + introduction to the software Water analysis Plant layout Treated water specification

More information

) > Lead > Nickel > Zinc > Cadmium > Iron(II) > Beryllium > Manganese > Calcium > Magnesium > Strontium > Barium >>> Sodium.

) > Lead > Nickel > Zinc > Cadmium > Iron(II) > Beryllium > Manganese > Calcium > Magnesium > Strontium > Barium >>> Sodium. Lewatit MonoPlus TP 207 XL is a weakly acidic, macroporous cation exchange resin with chelating iminodiacetate groups for the selective extraction of heavy metal cations from weakly acidic to weakly basic

More information

LEWATIT S 7468 PRODUCT INFORMATION

LEWATIT S 7468 PRODUCT INFORMATION Lewatit S 7468 is a strongly basic, macroporous anion exchange resin (type II) with beads of uniform size (monodisperse) based on a styrene-divinylbenzene copolymer, designed for demineralization and decolorization

More information

Lewatit VP OC 1073 is especially suitable for the following applications:

Lewatit VP OC 1073 is especially suitable for the following applications: Lewatit VP OC 1073 is a medium basic (bifunctional), gelular anion exchange resin based on an acryldivinylbenzene copolymer of special bead size distribution. Due to its acrylic structure Lewatit VP OC

More information

Lewatit A 8072 is particularly suitable for the following applications:

Lewatit A 8072 is particularly suitable for the following applications: Lewatit A 8072 is a weakly basic, gelular anion exchange resin based on an acryl-divinylbenzene copolymer of a special bead size distribution. Due to its acrylic structure, Lewatit A 8072 is able to adsorb

More information

This document contains important information and must be read in its entirety. 1/4. Edition: Previous Edition:

This document contains important information and must be read in its entirety. 1/4. Edition: Previous Edition: Lewatit MonoPlus S 150 CP is a strongly acidic, gelular cation exchange resin, specially produced for condensate polishing system, with beads of uniform size (monodisperse) based an a styrenedivinylbenzene

More information

Lewatit C 249 is supplied in the sodium form. Lewatit C 249 is also available in the hydrogen form, designated as Lewatit C 267.

Lewatit C 249 is supplied in the sodium form. Lewatit C 249 is also available in the hydrogen form, designated as Lewatit C 267. Lewatit C 249 is a premium grade, standard cross-linked, gel, strong acid cation exchange resin based on a styrene / DVB polymer. Lewatit C 249 is especially suited for industrial water treatment applications,

More information

is not required. This document contains important information and must be read in its entirety. Edition: Previous Edition: /4

is not required. This document contains important information and must be read in its entirety. Edition: Previous Edition: /4 Lewatit NM 91 is a premium grade, gel type, high capacity, high purity mixed ion exchange resin prepared with a unique volumetric ratio of 55% gel, strong acid resin, and 45% gel, Type 1 strong base anion

More information

C-100H Strong Acid Cation Exchange Resin in Hydrogen Form (For use in water demineralization)

C-100H Strong Acid Cation Exchange Resin in Hydrogen Form (For use in water demineralization) ION EXCHANGE RESINS C-1H Strong Acid Cation Exchange Resin in Hydrogen Form (For use in water demineralization) Technical Data PRODUCT DESCRIPTION PRODUCT DESCRIPTION Purolite C-1H is a premium grade cation

More information

BOILER FEED WATER AND ITS TREATMENTS

BOILER FEED WATER AND ITS TREATMENTS BOILER FEED WATER AND ITS TREATMENTS Shibu G. Pillai Chemical Engineering Department shibu.pillai@nirmauni.ac.in Contents Boiler Feed water Major Problems in Boiler Scaling Boiler corrosion Caustic embrittlement

More information

Process water quality factors

Process water quality factors CHEM-E6125 Environmental Management in Industry Water management in industry Quality and treatment of raw and process water prof. O. Dahl Learning objectives: 1. Understand why natural waters need treatment

More information

Lewatit S 6268 (in hydroxide form) is especially suitable for :

Lewatit S 6268 (in hydroxide form) is especially suitable for : Lewatit S 6268 is a Food grade, strongly basic gelular anion exchange resin (type I) with beads of uniform size (monodisperse) based on a styrene-divinylbenzene copolymer. On account of its special gel

More information

Membrane Protection Resins Ion Exchange Resins and Reverse Osmosis in Partnership

Membrane Protection Resins Ion Exchange Resins and Reverse Osmosis in Partnership Membrane Protection Resins Ion Exchange Resins and Reverse Osmosis in Partnership By Francis Boodoo The Purolite Company Brian Windsor Purolite International Ltd Classical Ion Exchange in Partnership with

More information

» cartridges for household filter systems in combination with activated carbon.

» cartridges for household filter systems in combination with activated carbon. Lewatit CNP LF is a Food grade, weakly acidic, macroporous cation exchange resin based on crosslinked polyacrylate. It is bead-shaped and has a special bead size distribution for use in the following processes:»

More information

Lecture 1: Introduction

Lecture 1: Introduction Islamic University of Gaza Environmental Engineering Department Water Treatment EENV 4331 Lecture 1: Introduction Dr. Fahid Rabah 1 1.1 Water Cycle and Water Resources 2 1.2 Water Distribution on Earth

More information

PRODUCT INFORMATION LEWATIT S 1467

PRODUCT INFORMATION LEWATIT S 1467 Lewatit S 1467 is a strongly acidic cation exchange resin with beads of uniform size (monodisperse) based on a styrene-divinylbenzene copolymer. The monodisperse beads are chemically and osmotically very

More information

REMOVAL OF HARDNESS BY PRECIPITATION

REMOVAL OF HARDNESS BY PRECIPITATION REMOVAL OF HARDNESS BY PRECIPITATION Hardness divalent cations If hardness is too high Ca 2+ + Mg 2+ + Fe 2+ + Mn 2+ + Sr 2+... precipitation of soap, scaling on pipes, boilers, cooling towers, heat exchangers.

More information

Water supplied by Marafiq does not meet the process requirements.

Water supplied by Marafiq does not meet the process requirements. WATER TREATMENT In Industries Water is used for: a. Drinking b. Cleaning c. Cooling d. Producing Steam e. Process requirement Why we need to treat water? For human consumption a. Water to be purified (Make

More information

By C.F. Chubb Michaud, CWS-VI

By C.F. Chubb Michaud, CWS-VI Boiler Feed Water Reducing Scale and Corrosion, Part 1 of 2 By C.F. Chubb Michaud, CWSVI Summary: A big part of ion exchange s use in commercial/industrial applications involves boiler feed water. This

More information

C-100E Strong Acid Cation Exchange Resin (For use in water softening applications)

C-100E Strong Acid Cation Exchange Resin (For use in water softening applications) ION EXCHANGE RESINS C-1E Strong Acid Cation Exchange Resin (For use in water softening applications) Technical Data PRODUCT DESCRIPTION PRODUCT DESCRIPTION Purolite C-1E is a high purity premium grade

More information

Treatment Technologies

Treatment Technologies Treatment Technologies Precipitation Softening INTRODUCTION CHEMISTRY OF PRECIPITATION SOFTENING COLD LIME SOFTENING WARM LIME SOFTENING HOT PROCESS SOFTENING SILICA REDUCTION REDUCTION OF OTHER CONTAMINANTS

More information

For the production of ultrapure water (> 18 MOhm*cm at 25 C).

For the production of ultrapure water (> 18 MOhm*cm at 25 C). For the production of ultrapure water (> 18 MOhm*cm at 25 C). Lewatit UltraPure 1243 MD is a highly regenerated, specially cleaned, strongly basic, gelular anion exchanger with a uniform particle bead

More information

5.B Generation of pharmaceutical water Author: Michael Gronwald Co-Author: Dr. Ralph Gomez / Up06

5.B Generation of pharmaceutical water Author: Michael Gronwald Co-Author: Dr. Ralph Gomez / Up06 Generation of pharmaceutical water Generation of pharmaceutical water Author: Michael Gronwald Co-Author: Dr. Ralph Gomez / Up06 Here you will find answers to the following questions: What are the different

More information

DOWEX UPCORE Ion Exchange Resins Retrofit of Demineralizer with UPCORE System Cuts Chemical Costs by 50%

DOWEX UPCORE Ion Exchange Resins Retrofit of Demineralizer with UPCORE System Cuts Chemical Costs by 50% Case History DOWEX UPCORE Ion Exchange Resins Retrofit of Demineralizer with UPCORE System Cuts Chemical Costs by 50% Site Information Location Indiana, USA Purpose Improve short servicecycle run lengths

More information

Acid conductivity basics and some experiences

Acid conductivity basics and some experiences Matarvattenkonferensen 201 Acid conductivity basics and some experiences Karsten Thomsen COWI A/S, Aalborg, Denmark E-mail: knth@cowi.dk, phone: 45 2787 5744 in collaboration with Nordjyllandsværkets Laboratory,

More information

A-300, A-300E Strong Base Type II Anion Exchange Resin

A-300, A-300E Strong Base Type II Anion Exchange Resin ION EXCHANGE RESINS PRODUCT DESCRIPTION Technical Data A-3, A-3E Strong Base Type II Anion Exchange Resin Purolite A-3 is a Type II, strongly basic gel anion exchange resin with outstanding operating capacity

More information

Presented by: Jeff Freitag, The Water Guy Jon Tiegs, General Manager

Presented by: Jeff Freitag, The Water Guy Jon Tiegs, General Manager Presented by: Jeff Freitag, The Water Guy Jon Tiegs, General Manager OBJECTIVES Understand The Importance of Practicing Key Performance Indicators (KPI s) in Your Boiler Room Identify Key Components of

More information

For the production of high-purity water (> 18 MOhm*cm at 25 C) as non-regenerable mixed bed.

For the production of high-purity water (> 18 MOhm*cm at 25 C) as non-regenerable mixed bed. For the production of high-purity water (> 18 MOhm*cm at 25 C) as non-regenerable mixed bed. Lewatit UltraPure 1292 is a ready-to-use mixed bed comprising strongly acidic cation (SAC) and strongly basic

More information

Lenntech. Ion Exchange Resin Analysis Kit. DOW Ion Exchange Resins DIRECTOR SM Service

Lenntech. Ion Exchange Resin Analysis Kit. DOW Ion Exchange Resins DIRECTOR SM Service Lenntech info@lenntech.com Tel. +31-152-610-900 www.lenntech.com Fax. +31-152-616-289 Ion Exchange Resin Analysis Kit DOW Ion Exchange Resins DIRECTOR SM Service *Includes AMBERLITE, AMBERJET, AMBERSEP,

More information

SRI RAMAKRISHNA INSTITUTE OF TECHNOLOGY COIMBATORE First Year BE/B.TECH ( ) Engineering Chemistry- I

SRI RAMAKRISHNA INSTITUTE OF TECHNOLOGY COIMBATORE First Year BE/B.TECH ( ) Engineering Chemistry- I SRI RAMAKRISHNA INSTITUTE OF TECHNOLOGY COIMBATORE-641010 1. Define hard water and soft water? First Year BE/B.TECH (2012-2013) Engineering Chemistry- I UNIT-I- Water Technology Water which does not produce

More information

Boiler Water Chemistry: Getting From the Source to the Boiler Colleen M. Layman, PE

Boiler Water Chemistry: Getting From the Source to the Boiler Colleen M. Layman, PE Boiler Water Chemistry: Getting From the Source to the Boiler Colleen M. Layman, PE colleen.layman@hdrinc.com 2017 HDR, Inc., all rights reserved. Goals Minimize Scaling Limit Deposition Prevent Corrosion

More information

» acid removal and simultaneous decoloriation of solutions of organic products such as sugar, gelatin, glycerin, grape must, fruit concentrates, etc.

» acid removal and simultaneous decoloriation of solutions of organic products such as sugar, gelatin, glycerin, grape must, fruit concentrates, etc. Lewatit MP 62 BG is a Food grade, weakly basic, macroporous anion exchange resin containing only tertiary amino groups, based on polystyrene. Lewatit MP 62 BG is suitable for use in the following processes:»

More information

Portfolio of Lewatit ion exchange resins

Portfolio of Lewatit ion exchange resins Portfolio of ion exchange resins 1 Table of Contents CATALYSIS & CHEMICALS PROCESSING... 3 WAC (Chelating Resins)... 3 SAC (Catalyst Resins)... 3 WBA (Specialties)... 4 MBA (Specialties)... 4 SBA (Catalyst

More information

MEASUREMENT OF SODIUM IN WATER/STEAM CIRCUITS

MEASUREMENT OF SODIUM IN WATER/STEAM CIRCUITS APPLICATION NOTE MEASUREMENT OF SODIUM IN WATER/STEAM CIRCUITS H.P. TURBINES INTERMEDIATE AND L.P. TURBINES GENERATOR SUPER HEATERS RE-HEATER COOLING TOWER C O N D EN SER DRUM WATER SUPPLY CONDENSATE -

More information

TEAMS Competition 2017 Scenario # 2. Water Treatment. From Potentially Poisonous to Potable through Purification

TEAMS Competition 2017 Scenario # 2. Water Treatment. From Potentially Poisonous to Potable through Purification TEAMS Competition 2017 Scenario # 2 Water Treatment From Potentially Poisonous to Potable through Purification Take a moment to picture yourself at the bank of a river; you re absolutely parched, but the

More information

For the production of ultra-high-purity water (> 18 MOhm*cm at 25 C) as non-regenerable mixed bed.

For the production of ultra-high-purity water (> 18 MOhm*cm at 25 C) as non-regenerable mixed bed. For the production of ultra-high-purity water (> 18 MOhm*cm at 25 C) as non-regenerable mixed bed. Lewatit UltraPure 1294 MD is a ready-to-use mixed bed comprising gelular strongly acidic cation (SAC)

More information

Evaporative Condenser Passivation. Cameron Klein Strand Associates, Inc.

Evaporative Condenser Passivation. Cameron Klein Strand Associates, Inc. Evaporative Condenser Passivation Cameron Klein Strand Associates, Inc. Evaporative Condenser Wetted Surface Materials of Construction Galvanized Steel Protective zinc coating fused to a steel substrate

More information

Lewatit TP 272 is designed primarily for the following application: » Cobalt electrolyte purification (Cobalt extraction from Nickel solution)

Lewatit TP 272 is designed primarily for the following application: » Cobalt electrolyte purification (Cobalt extraction from Nickel solution) Lewatit TP 272 is a crosslinked polystyrene based macroporous resin which contains Bis-(2,4,4- trimethylpentyl-) phosphinic acid. This active ingredient is directly incorporated during the formation of

More information

For the production of ultrapure water (> 18 MOhm*cm at 25 C).

For the production of ultrapure water (> 18 MOhm*cm at 25 C). For the production of ultrapure water (> 18 MOhm*cm at 25 C). Lewatit UltraPure 1213 MD is a highly regenerated, specially cleaned, strongly acidic, gelular cation exchanger with a uniform particle bead

More information

Revolution. NON-Chemical Treatment. Technology. for Scale Control. 500 different Applications NON TOXIC FOR POLLUTION PREVENTION AND GREEN TECHNOLOGY

Revolution. NON-Chemical Treatment. Technology. for Scale Control. 500 different Applications NON TOXIC FOR POLLUTION PREVENTION AND GREEN TECHNOLOGY Revolution of NON-Chemical Treatment Technology for Scale Control in 500 different Applications NON TOXIC FOR POLLUTION PREVENTION AND GREEN TECHNOLOGY FILTERSORB SP3 Table of contents 1. Glossary of terms

More information

MANUAL DUAL MEDIA FILTER (MILD STEEL)

MANUAL DUAL MEDIA FILTER (MILD STEEL) DUAL MEDIA FILTER This Filter is designed for removal of Turbidity & Iron. Maximum Iron as Fe 1.0 PPM Maximum Turbidity 25 PPM For effective removal Oxidation Chamber & Coagulant addition, ph Correction,

More information

UNIT-I WATER TECHNOLOGY

UNIT-I WATER TECHNOLOGY UNIT-I WATER TECHNOLOGY Types of impurities in water: The impurities present in water may be broadly classified into three types (i) (ii) (iii) Physical impurities (a) Suspended impurities (b) Colloidal

More information

CHLOR-ALKALI INDUSTRY

CHLOR-ALKALI INDUSTRY CHLOR-ALKALI INDUSTRY The chlor-alkali industry represents of three major industrial chemicals: Soda ash (sodium carbonate-na 2 CO 3 ) Caustic soda (sodium hydroxide-naoh) Chlorine (Cl 2 ) These chemicals

More information

WATER CONDITIONING & ENVIRONMENTAL PROTECTION

WATER CONDITIONING & ENVIRONMENTAL PROTECTION WATER CONDITIONING & ENVIRONMENTAL PROTECTION KMU 392 2017-2018 Spring Semester Water conditioning and wastewater treatment have long been essential functions of municipalities. However, the importance

More information

1. Scaling. H.O.: H-5/21, KRISHNA NAGAR, DELHI Tel.: , Fax:

1. Scaling. H.O.: H-5/21, KRISHNA NAGAR, DELHI Tel.: , Fax: Boiler Water Problems and Its Causes Water is the essential medium for steam generation. Conditioning it properly can increase the efficiency of boiler and as well as extend the boiler s life. Treating

More information

Description. Characteristics

Description. Characteristics 8 Description INDION 8 is a macroporous strongly basic Type II onion exchange resin. It is a high capacity new generation resin based on cross linked polystyrene matrix and has quaternary ammonium functional

More information

BOILER WATER TREATMENT FOR KILN DRY OPERATIONS Mike Wieland. Technical Presentation

BOILER WATER TREATMENT FOR KILN DRY OPERATIONS Mike Wieland. Technical Presentation BOILER WATER TREATMENT FOR KILN DRY OPERATIONS Mike Wieland Technical Presentation IMPORTANT TOPICS PRETREATMENT TEMPERATURE VS OXYGEN FEED WATER / DA BOILER WATER CONDENSATE Boiler Water Pretreatment

More information

ADVANCED SOFTENING MATERIAL FOR PROBLEM WATER

ADVANCED SOFTENING MATERIAL FOR PROBLEM WATER ADVANCED SOFTENING MATERIAL FOR PROBLEM WATER SIMPLE SOLUTION FOR 5 PROBLEMS hardness iron manganese natural organic matter ammonium Used by water treatment companies globally since 1998 EUROPE WHAT ECOMIX

More information

ION EXCHANGE SYSTEMS

ION EXCHANGE SYSTEMS Understanding the Basics of ION EXCHANGE SYSTEMS A PUBLICATION OF SAMCO TECHNOLOGIES TABLE OF CONTENTS 1 2 3 4 5 What is an Ion Exchange System and How Does It Work? Does Your Facility Need an Ion Exchange

More information

The evolution of high purity water production

The evolution of high purity water production FEDI Fractional Electrodeionization from EDI to FEDI The evolution of high purity water production EDI THE CONVENTIOL PROCESS Reject Electrodeionization Cell DEIONIZED WATER Reject Electrodeionization

More information

Lenntech. Tel Fax

Lenntech. Tel Fax Lenntech info@lenntech.com Tel. +31-152-610-900 www.lenntech.com Fax. +31-152-616-289 1 Table of contents 1. INTRODUCTION... 3 1.1. Metals, water and ion exchangers... 3 1.2. Metal processing industry...

More information

0UltraClean. Ion Exchange Resins for Ultra-pure Water in the Electronics and Semiconductor Industry

0UltraClean. Ion Exchange Resins for Ultra-pure Water in the Electronics and Semiconductor Industry Ion Exchange Resins for Ultra-pure Water in the Electronics and Semiconductor Industry Lenntech info@lenntech.com www.lenntech.com Tel. +31-15-261.09.00 Fax. +31-15-261.62.89 0UltraClean Introduction Since

More information

GS 300. Description. Applications. Characteristics

GS 300. Description. Applications. Characteristics GS Description INDION GS is a strong base Type I anion exchange resin, containing quaternary ammonium groups. It is based on crosslinked polystyrene and has a gel structure with high mechanical strength.

More information

PRESENTATION OF CONDENSATE TREATMENT

PRESENTATION OF CONDENSATE TREATMENT Via Pietro Nenni, 15-27058 VOGHERA ITALY Tel. +39 0383 3371 Fax +39 0383 369052 E-mail: info@idreco.com PRESENTATION OF CONDENSATE TREATMENT THE CONDENSATE TREATMENT The absence of impurities in feed water

More information

Understanding Pretreatment. WesTech Engineering, Inc. Salt Lake City, Utah, USA

Understanding Pretreatment. WesTech Engineering, Inc. Salt Lake City, Utah, USA Understanding Pretreatment WesTech Engineering, Inc. Salt Lake City, Utah, USA Industrial Water Usage Water is required in almost every industry For: Cooling Boiler feed Process Drinking Cleaning In 2005

More information

TSK-GEL BioAssist Series Ion Exchange Columns

TSK-GEL BioAssist Series Ion Exchange Columns Separation Report No. 100 TSK-GEL BioAssist Series Ion Exchange Columns Table of Contents 1. Introduction 2 2. Basic Properties 2 2-1 Ion-Exchange Capacity and Pore Characteristics 2 2-2 Separation of

More information

Dow Liquid Separations. DOWEX MARATHON 11 Ion Exchange Resin. Engineering Information. March 2006

Dow Liquid Separations. DOWEX MARATHON 11 Ion Exchange Resin. Engineering Information. March 2006 Dow DOWEX MARATHON 11 Ion Exchange Resin Engineering Information March 2006 DOWEX MARATHON 11 Type I Strong Base Anion Exchange Resin General Information DOWEX MARATHON 11 resin is a high capacity, high

More information

Kirill Ukhanov, GE Water & Process Technologies, Russia, describes how advanced membrane technology is helping a Russian refinery to meet stringent

Kirill Ukhanov, GE Water & Process Technologies, Russia, describes how advanced membrane technology is helping a Russian refinery to meet stringent Kirill Ukhanov, GE Water & Process Technologies, Russia, describes how advanced membrane technology is helping a Russian refinery to meet stringent wastewater requirements. In Russia, there are strict

More information

Sustainability in commercial laundering processes. Module 1 Usage of water. Chapter 3b. Water softening

Sustainability in commercial laundering processes. Module 1 Usage of water. Chapter 3b. Water softening Leonardo da Vinci Project Sustainability in commercial laundering processes Module 1 Usage of water Chapter 3b Water softening Module 1 Usage of water Chapter 3 Water softening 1 Content Water hardness

More information

SHORT BED ION EXCHANGE TECHNOLOGY PRODUCES ULTRAPURE WATER WITHOUT USING A MIXED BED

SHORT BED ION EXCHANGE TECHNOLOGY PRODUCES ULTRAPURE WATER WITHOUT USING A MIXED BED SHORT BED ION EXCHANGE TECHNOLOGY PRODUCES ULTRAPURE WATER WITHOUT USING A MIXED BED Michael Sheedy Eco-Tec Inc., 1145 Squires Beach Road, Pickering, Ontario, Canada, L1W 3T9. Presented at the EPRI 8 th

More information

Local Water Contaminants

Local Water Contaminants Local Water Contaminants CWQA 2017 Annual General Meeting Waterloo, Ontario By: Mike Weatherill Purolite Canadian Technical Sales Specialist Presentation Overview Some Water Chemistry Basics Local Contaminant

More information

WATER TREATMENT COMPONENTS. Ion exchange resins and filtering media

WATER TREATMENT COMPONENTS. Ion exchange resins and filtering media WATER TREATMENT COMPONENTS Ion exchange resins and filtering media Pure Resin PC002 Gel Strong Acid Cation Exchange Resin; light coloured; gel type sulfonated polystyrene cation resin supplied in the sodium

More information

WATER TREATMENT COMPONENTS. Ion exchange resins and filtering media

WATER TREATMENT COMPONENTS. Ion exchange resins and filtering media WATER TREATMENT COMPONENTS Ion exchange resins and filtering media Pure Resin PC002 Gel Strong Acid Cation Exchange Resin; light coloured; gel type sulfonated polystyrene cation resin supplied in the sodium

More information

using EDI to meet the needs of pure water production

using EDI to meet the needs of pure water production Water Technologies & Solutions technical paper using EDI to meet the needs of pure water production Authors: Ted Prato and Christopher Gallagher, Ionics This paper was originally presented at the 61st

More information

LANXESS Technical Training & Seminar. Reverse Osmosis & Ion Exchange Resin Applications

LANXESS Technical Training & Seminar. Reverse Osmosis & Ion Exchange Resin Applications Reverse Osmosis & Ion Exchange Resin Applications 11 th and 12 th of July 2017 Lacour Hotel / 3 Cooper Road Ikoyi, Lagos, Nigeria The seminar features a series of presentations and discussions to educate

More information

Lewatit GF 505 is a medium basic macroporous anion exchange resin with beads of uniform size and high mechanical and osmotic stability.

Lewatit GF 505 is a medium basic macroporous anion exchange resin with beads of uniform size and high mechanical and osmotic stability. Lewatit GF 505 is a medium basic macroporous anion exchange resin with beads of uniform size and high mechanical and osmotic stability. Lewatit GF 505 is especially suitable for removing traces of anions

More information

This paper was presented at IEX 96 in Cambridge,UK on July 15 th 1996 and is the copyright of the SCI

This paper was presented at IEX 96 in Cambridge,UK on July 15 th 1996 and is the copyright of the SCI This paper was presented at IEX 96 in Cambridge,UK on July 15 th 1996 and is the copyright of the SCI AN ECONOMIC COMPARISON OF REVERSE OSMOSIS AND ION EXCHANGE IN EUROPE P.A.NEWELL, S.P.WRIGLEY, P.SEHN

More information

Lenntech Tel Fax

Lenntech   Tel Fax AMBERLITE IRC747 Industrial Grade Chelating Resin PRODUCT DATA SHEET Lenntech info@lenntech.com www.lenntech.com Tel. +31-15-261.09.00 Fax. +31-15-261.62.89 AMBERLITE IRC747 is a resin of macroporous structure.

More information

Boiler/Cooling Water Processes and Parameters

Boiler/Cooling Water Processes and Parameters Boiler/Cooling Water Processes and Parameters Outline Feedwater Internal Boiler Water Condensate Blowdown Cooling Water Process Water Feedwater Objectives of boiler feedwater treatment: Prevent introduction

More information

Toward Cleaner Production technologies in surface treatment of metals

Toward Cleaner Production technologies in surface treatment of metals Waste Management and the Environment III 57 Toward Cleaner Production technologies in surface treatment of metals A. Nakonieczny & M. Kieszkowski Institute of Precision Mechanics, Warsaw, Poland Abstract

More information

This document contains important information and must be read in its entirety. Edition: Previous Edition: /4

This document contains important information and must be read in its entirety. Edition: Previous Edition: /4 Lewatit C 249 NS is a premium grade gel, strong acid cation exchange resin supplied in its sodium form. Lewatit C 249 NS is manufactured without using solvents. Lewatit C 249 NS meets the highest standards

More information

ENGINEERING BULLETIN Supergel SGA550OH

ENGINEERING BULLETIN Supergel SGA550OH ENGINEERING BULLETIN Supergel SGA550OH This Engineering Bulletin provides typical chemical and physical characteristics, recommended operating conditions, hydraulic characteristics, pressure drop and other

More information

METALS AND THEIR COMPOUNDS

METALS AND THEIR COMPOUNDS METALS AND THEIR COMPOUNDS Metals are elements whose atoms ionize by electron loss, while non-metals are elements whose atoms ionize by electron gain. Metals are in groups 1, 2 and 3 of the periodic table.

More information

WATER TREATMENT COMPONENTS. Ion exchange resins and filtering media

WATER TREATMENT COMPONENTS. Ion exchange resins and filtering media WATER TREATMENT COMPONENTS Ion exchange resins and filtering media Pure Resin PC002 Gel Strong Acid Cation Exchange Resin; light coloured; gel type sulfonated polystyrene cation resin supplied in the sodium

More information

Lecture 6: Softening

Lecture 6: Softening Islamic University of Gaza Environmental Engineering Department Water Treatment EENV 4331 Lecture 6: Softening Dr. Fahid Rabah 1 6.1 Definition of hardness: A. Hardness is the term often used to characterize

More information

We have softening plant for boiler so water treatment chemicals is not require. We used 90 % condensate water so no need of any chemicals treatment

We have softening plant for boiler so water treatment chemicals is not require. We used 90 % condensate water so no need of any chemicals treatment Attention low pressure boiler owner: - We have softening plant for boiler so water treatment chemicals is not require. We fed D.M. water and water quality is superior so scale & corrosion does not exist

More information

Making feed water for you! Advantage. Protecting any Water Treatment System against. Scaling. a Water Company WAT C H WAT E R

Making feed water for you! Advantage. Protecting any Water Treatment System against. Scaling. a Water Company WAT C H WAT E R Manufactured in Germany Making feed water for you! Drinking water Process water Heating equipments Heat exchangers Air conditioners Cooling towers Boilers Steam boilers Mambrane Systems Anti-Scalants Protecting

More information

Western BLRBAC Review/Refresher of Tappi Water Quality Guidelines and Contamination Procedures for mill boilers operating on high purity water

Western BLRBAC Review/Refresher of Tappi Water Quality Guidelines and Contamination Procedures for mill boilers operating on high purity water Western BLRBAC Review/Refresher of Tappi Water Quality Guidelines and Contamination Procedures for mill boilers operating on high purity water October 29, 2014 Commitment makes the best chemistry. 1 TAPPI

More information

Optimizing Steam and Cooling Systems for Reliability and Sustainability. Presented By: Kevin Emery

Optimizing Steam and Cooling Systems for Reliability and Sustainability. Presented By: Kevin Emery Optimizing Steam and Cooling Systems for Reliability and Sustainability Presented By: Kevin Emery Kevine@chemtreat.com 804-317-2381 Optimizing Steam and Cooling Systems for Reliability and Sustainability

More information

AD26 Systems for Iron, Manganese, Sulfide and Arsenic Removal

AD26 Systems for Iron, Manganese, Sulfide and Arsenic Removal AD26 Systems for Iron, Manganese, Sulfide and Arsenic Removal Technical Bulletin 2004-02 rev0707 Q: What is the AdEdge AD26 System? A: The AD26 system is a pre-engineered, packaged treatment system specifically

More information

MAVEA Professional. Basics on water

MAVEA Professional. Basics on water MAVEA Professional Basics on water Introduction Water is the most sought after ingredient in everyday life. Water is the key requisite of sustaining all life on earth. As humans we know the water we have

More information

Water Treatment Solutions A - Z

Water Treatment Solutions A - Z Watch Water GmbH Fahrlachstraße 14 68165 Mannheim Germany A - Z Market forecast (2014-2020) New Treatment Methods Our Objective Brief description of Watch Solutions -by Deepak Chopra October 2013 Web:

More information

BOILER WATER TREATMENT TECHNOLOGY. DSS HEAD OFFICE - SERPONG May 2008

BOILER WATER TREATMENT TECHNOLOGY. DSS HEAD OFFICE - SERPONG May 2008 BOILER WATER TREATMENT TECHNOLOGY DSS HEAD OFFICE - SERPONG 26 27 May 2008 PURPOSE Discuss the BOILER WATER TREATMENT TECHNOLOGY in general Provide an understanding of the problems inherent with the BOILER

More information

Water for Instrument Processing

Water for Instrument Processing Water for Instrument Processing by Marcia Frieze, Case Medical Water, the universal solvent Water can dissolve more substances than any other liquid. It is essentially nonionic or neutral. While alkaline

More information

ENVIRONMENTAL ENGINEERING LECTURE 3: WATER TREATMENT MISS NOR AIDA YUSOFF

ENVIRONMENTAL ENGINEERING LECTURE 3: WATER TREATMENT MISS NOR AIDA YUSOFF ENVIRONMENTAL ENGINEERING LECTURE 3: WATER TREATMENT MISS NOR AIDA YUSOFF LEARNING OUTCOMES Define the concept and process of water treatment. Describe the concept of coagulation, flocculation, and sedimentation

More information

performance of the ultrapure make-up system at Turkey Point Nuclear Power Plant

performance of the ultrapure make-up system at Turkey Point Nuclear Power Plant Water Technologies & Solutions technical paper performance of the ultrapure make-up system at Turkey Point Nuclear Power Plant Authors: Stephen P. Ellis, Laboratory Manager, Ionics and Richard Steinke,

More information

PERFORMANCE ANALYSIS OF BENCHMARK PLANT FOR SELECTIVE LITHIUM RECOVERY FROM SEAWATER

PERFORMANCE ANALYSIS OF BENCHMARK PLANT FOR SELECTIVE LITHIUM RECOVERY FROM SEAWATER PERFORMANCE ANALYSIS OF BENCHMARK PLANT FOR SELECTIVE LITHIUM RECOVERY FROM SEAWATER Kazuharu YOSHIZUKA Faculty of Environmental Engineering, The University of Kitakyushu Marek HOLBA, Takeshi YASUNAGA,

More information

Lenntech. Dow Liquid Separations. DOWEX Ion Exchange Resins. The Advantages of Uniform Particle Sized Ion Exchange Resins.

Lenntech. Dow Liquid Separations. DOWEX Ion Exchange Resins. The Advantages of Uniform Particle Sized Ion Exchange Resins. Lenntech info@lenntech.com Tel. +31-152-610-900 www.lenntech.com Fax. +31-152-616-289 Dow Liquid Separations DOWEX Ion Exchange Resins The Advantages of Uniform Particle Sized Ion Exchange Resins March

More information

SST-60 Salt Saving Technology Softening Resin

SST-60 Salt Saving Technology Softening Resin ION EXCHANGE RESINS SST-6 Salt Saving Technology Softening Resin PRODUCT DESCRIPTION Technical Data The Purolite SST family of high efficiency softening resins is based on shallow shell technology. Simply

More information

Membrane Technology: From Manufacture to. May Production

Membrane Technology: From Manufacture to. May Production Membrane Technology: From Manufacture to May 2018 Production Osmosis Graphic pulled from https://earthobservatory.nasa.gov/features/water/page2.php Water Sources Surface Waters Ground Water Seawater Lakes

More information