Increasing Industrial Resource Efficiency through Networks

Transcription

1 Increasing Industrial Resource Efficiency through Networks Mr Jens Haubensak Arqum GmbH on behalf of LVI Baden-Württemberg Environmental Technology Platform (PU) ECOGERMA th June 2012 Sao Paulo, Brazil

2 Environmental Technology Platform Green Tech from Baden-Wuerttemberg Power engineering and environmental technology are among the most significant challenges of our age, along with communication, mobility and health pool of companies, universities, research institutes, organisations and users of environmental technology in Baden-Wuerttemberg, Germany experts in all environmental fields (air, water / waste water, waste management, renewable energy, recycling management, green industrial technology, energy and resource efficiency) marketing activities and representation of special interest groups promotion cooperation in R&D, production, plant engineering, engineering services and internationalisation bringing environmental technology and know-how from Baden-Wuerttemberg onto the world stage Transfer of successful concepts to partner regions abroad Co-initiation of Resource Efficiency Networks in Brazil Page 2

3 Successful network approaches in Baden-Württemberg Learning Energy Efficiency Networks Mutual agreement Know-How Technology Best-Practices = WIN/WIN Sustainable Business Heidelberg EMAS Environmental Management Konvoi Page 3

4 ECOfit Baden-Wuerttemberg Geographic distribution and results* Kick-off networks in 21 cities 211 organisations Energy savings about MWh p.a. CO2-reductions about tons p.a. Water savings about m3 Raw materials and waste tons p.a. Cost savings about EUR Total investments about EUR Cost-Effectiveness (PROFIT) through systematic environmental protection (ECO) Best practices Technology promotion Page 4 * Status June 2012, 926 evaluated technical and organisational measures since 2005

5 Transfer to Brazil Initial idea Transferring the network approach to BW s partner regions in Brazil Showcasing the effectiveness of the network concept through pilot projects Create a basis for their multiplication and market integration Facilitating the transfer of Green-Technologies and Know-How from Germany Page 5

6 Case: Resource Efficiency Network Santa Catarina Network partners Page 6

7 Case: Resource Efficiency Network Santa Catarina Objectives Increasing resource efficiency of the 10 industrial partners Highlighting the ecological and financial benefits for the companies Developing transferrable best practices Promoting the application of innovative technologies Supporting the development of regional markets for Green Technology Page 7

8 Case: Resource Efficiency Network Santa Catarina Collaborative workshops and individual consultancy Workshops joint by all partners: - Cross-cutting topics - Exchange of experiences - Know-How-Transfer - Learning and Training Individual consultancy for each industrial partner - Tailor-made measures - Resource and cost savings - Transfer of technology Page 8

9 Case: Resource Efficiency Network Santa Catarina Individual consultancy for the identification of company specific resource efficiency potentials Page 9

10 Case: Resource Efficiency Network Santa Catarina Individual resource efficiency programme (one company) Target Measure Implementation Investment Resource Saving p.a. Cost Saving p.a. Payback Period in years Waste Recycling of Process waste Q BRL 24 tons of waste BRL 3,0 Heat Recovery Waste heat recovering from waste water Q BRL BRL 1,4 Organisational Optimisation of Wood Storation for boilers Q ton of steam per hour (> Kcal) BRL Water Compressed Air Cooling Lighting Reuse of rainwater by installation of six 20m³ cisternes Replacement of old compressors by high efficiency new compressors Exchange of air condition devices Installation of efficient T5 tubes in workshops and warehouse Q BRL 1600 m³ 800 BRL Q BRL kwh BRL 0,9 Q BRL kwh BRL 2, BRL kwh BRL 1,5 Total cost savings p.a ,00 Definition of technical and organisational resource efficiency measures Cost/benefit analysis Basis for decision making by management Page 10

11 Case: Resource Efficiency Network Santa Catarina Agrregate resource and financial savings (10 companies) Resource and cost savings p.a. * Energy (electricity, gas, fuels) CO2-Emissions Raw material and waste kwh t t Water m³ Cost BRL *approximate values preliminary evalution, 50 realised measures Page 11

12 Case: Resource Efficiency Network Santa Catarina Technological focus clear focus on energy efficiency measures (drives and pumps, air-compressors, lighting and cooling systems, heat recovering, HVAC) Page 12

13 Case: Resource Efficiency Network Santa Catarina Economical feasibility more than 80% of measures pay-back within 3 years Page 13

14 Success factors Integrated approach (individual consultancy, collaborative workshops, training) Professionally moderated and interactive platform (learning, innovation) Cost effective measures (technology, processes, management) Hands-on working approach (low-hanging fruits first) Building competencies (awareness and motivation) Effective stakeholder involvement and management (synergies and multiplication) Promotion and Marketing (suppliers, customers, community) Long-term: market integration (demand oriented technology transfer, attractive business model) Page 14

15 Next Steps Promotion, multiplication and market integration Promotion on relevant stakeholder levels Multiplication and transfer to other regions in Brazil Preparation of the breakthrough to self-financed networks REEF SP / Campinas ( ) Page 15

16 Thank you for your attention! Page 16

17 Contact Arqum GmbH Consultancy for Occupational Health&Safety, Quality and Environmental Management Mr Jens Haubensak Head of International Projects Aldringenstrasse Munich Germany Phone: +49 (0) haubensak@arqum.de Web: Plattform Umwelttechnik e.v. Gerhard-Koch-Strasse Ostfildern Germany Phone: +49 (0) Fax: +49 (0) pu@lvi.de, Web: Page 17

18 Arqum GmbH Consultancy for Occupational Health & Safety, Quality and Environmental Management Our Profile: Founded 1997 in Munich 30 consultants EHSQ advisory services for private and public clients (ie. ISO 14001, ISO 9001) Resource and Energy Efficiency Audits Energy Management Systems (ie. ISO 50001) Carbon Management Services (ie. Carbon Footprint, CO2-Emission Reporting) High-level and inter-sectoral consulting expertise (> clients) Hands-on working approach for building internal capacities in client organisation Demand-driven Matchmaking and transfer of technology Resource and energy efficiency networks in Germany and emerging regions (ie. China, India, Brazil) Page 18