Motor-driven Diaphragm Metering Pump

Transcription

1 Motor-driven Diaphragm Metering Pump

2 OPEN Easy, Tough and Safe This stylishly designed safe TACMINA metering pump is easy-to-use and user-friendly developed with excellent utility, functionality and durability. Easy Tough Safe Easy handling and maintenance by simple construction Durability improved by tough body Relief Valve prevents accidents. Application Examples [Air-conditioning] Algicides Corrosion/rust inhibitors Slime inhibitors Scale inhibitors [Boiler] Rust inhibitors Deoxidizers ph conditioners Corrosion/rust inhibitors [Water Treatment] Sulfuric acid Hydrochloric acid Caustic soda Polyaluminum chloride (PAC) Polymer molecule flocculants [Sterilization] Sodium hypochlorite... etc Relief Valve Max. discharge volume of 0 ml/min (Totally models on the same body) Wide Voltage Range ( to 440 V) Tough Body for Outdoor Use (IEC529-IPX3 : water-proof type) Easy Disassembly/ Assembly with Just Single Screwdriver 3-directional Pump Head The pump adopts a swivel head that allows you to change the direction the liquid end section faces to suit the installation site. This is handy when incorporating the pump into other equipment or installing the pump in confined locations. Easy Flow Rate Adjustment The is equipped with an easy-to-grip stepless flow rate adjusting dial so that you can easily fineadjust the flow rate during pump operation. Extensive Range of Liquid-end Materials General Chemicals Boiler Chemicals High-viscosity Chemicals Sodium Hypochlorite Relief Valve Relief Valve Relief Valve Relief Valve (hose type) Material: Application: Transfer/ injection of general chemicals (flange type) Material: PVDF special chemicals (e.g. strong and mixed acids) STCT/6TCT Material: Stainless steel (SUS4/316) solutions/special chemicals VTCE Material: boiler chemicals VT6E Material: high-viscosity chemicals (e.g. polymer coagulants) ATCF (CL ) Material: PMMA chemicals that easily cause gas lock (e.g. sodium hypochlorite)

3 Code VTCE HW V1 Y S S R : ml R : ml R : ml R : ml 0R : 0 ml N : ml N : ml N : ml N : ml 0N : 0 ml 0 : 0 ml 0 : 0 ml When selecting the pump model, refer to the "Liquid-end Material & Corrosion-resistance Table". 1 Series name 2 3 Liquid-end 4 Joint 5 Motor specification 6 Paint Power supply 8 General (discharge volume standard) material specification (voltage + phases) color connection specification For injection of general chemicals [1-phase] Y : Yellow S : Standard S : Standard V1 : V/1 V (w/out cable or VTCE HW: braided hose V1 : 115 V/ V terminal block) FW: Flange 200V1 : 200 V/220 V C : w/ cable Relief Valve is not provided 2V1 : 2 V/240 V (2 m) in the flange specification. [3-phase] 200V3 : 200 V/220 V/2 V 400V3 : 346 V/380 V/400 V/ 415 V/440 V T : w/ terminal block R : ml R : ml R : ml R : ml 0R : 0 ml : ml : ml : ml : ml 0 : 0 ml R : ml R : ml R : ml R : ml 0R : 0 ml : ml : ml : ml : ml 0 : 0 ml 0 : 0 ml 0 : 0 ml : ml : ml : ml : ml 0 : 0 ml 0 : 0 ml 0 : 0 ml Boiler Chemicals R : ml R : ml R : ml R : ml N : ml N : ml N : ml N : ml FTCE FTCF 6TCT STCT VTCET HW: PE tube HW: FEP tube PTFE on 0/0 HW: PTFE tube HW: PTFE tube BW: braided hose and Nylon tube High-viscosity Chemicals VT6E N : ml N : ml N : ml 0N : 0 ml 0 : 0 ml 0 : 0 ml Sodium Hypochlorite CL R : ml R : ml R : ml R : ml N : ml N : ml N : ml N : ml ATCF HV: braided hose HW: braided hose

4 Item Specification Max. discharge volume 1 (ml/min) Max. discharge pressure 1 Stoke speed (strokes/min) Hz MPa Hz Connection Discharge side (hose/tube: Suction side I.D x O.D) Relief Valve/Air Release Max. allowable viscosity Allowable temperature Ambient Liquid Environmental protection Weight (kg) General Chemicals R R R R 0R to 6 6 x 8 6 x 8 6 x 11 6 x 8 6 x 11 6 x 8 6 x 11 6 x 8 mpa. s 50 mpa. s 0 to 40 : 0 to 40 / : 0 to (no freezing allowed) IEC529-IPX3 (water-proof) Conditions: Clean water, room temperature 2 Though the max. discharge pressure of the pump is, the Relief Valve operates when is exceeded. In applications requiring a discharge pressure of or more,ask for a model w/out the Relief Valve, and install a separate relief valve for extra safety Allowable temperature Stoke speed (strokes/min) Max. allowable viscosity Allowable Ambient temperature Liquid Environmental protection Weight (kg) General Chemicals N N N N 0N TCT mpa. s 5.0 6TCT Boiler Chemicals 6TCT 6TCT Item 6TCT STCT STCT Max. discharge volume (ml/min) Hz Max. discharge pressure MPa Stoke speed (strokes/min) Hz to 6 Discharge side Connection 6 x 8 6 x 8 6 x 11 6 x 8 6 x 11 6 x 8 6 x 11 6 x 8 x 18 x 15 x 18 x 15 Suction side (hose/tube: I.D x O.D) Air Release Flange JIS K15A Max. allowable viscosity Environmental protection Hose Weight (kg) Flange Item Max. discharge volume 1 (ml/min) Max. discharge pressure 1 Ambient Liquid Hz MPa Hz Connection Discharge side (hose/tube: Suction side I.D x O.D) Relief Valve/Air Release 5.0 High-viscosity Chemicals R R R R N N N N N N N 0N 0 0 VTCET VT6E 1 Conditions: Clean water, room temperature separate relief valve for extra safety. 6 x 8 6 x x 8 6 x x to x mpa. s 3 0 mpa. s 3 0 to 40 0 to 40 (no freezing allowed) IEC529-IPX3 (water-proof) mpa. s JIS K15A JIS K15A JIS K15A JIS K15A JIS K15A JIS K15A mpa. s 50 mpa. s 0 to 40 : 0 to 40 / /6TCT/STCT: 0 to (no freezing allowed) IEC529-IPX3 (water-proof) Sodium Hypochlorite (CL ) R R R R N N N N ATCF Conditions: Clean water, room temperature x x 11 2 Though the max. discharge pressure of the pump is, the Relief Valve operates when is exceeded. In applications requiring a discharge pressure of or more,ask for a model w/out the Relief Valve, and install a 3 When transferring high-viscosity liquids, the max. discharge volume may be lower than the specified volume depending on the characteristics of the liquid and operating conditions. Consult TACMINA separately when transferring high-viscosity liquids.

5 Item Liquid-end Material & Corrosion-resistance Table Part Pump head Diaphragm Check ball O-ring Valve seat Joint Ball stopper Ball guide Compressed coil spring Hydrochloric acid HC Sulfuric acid H2SO4 Acetic acid CH3COOH Sodium hydroxide NaOH Aqueous ammonia NH4OH Sodium NaC O hypochlorite Hydrogen peroxide H2O2 Poly-aluminum chloride (PAC) Aluminum sulfate A 2(SO4)3 Polymer coagulants Motor Specification Output Rated motor current Starting current Number of poles Hz V V 200 V 220 V 2 V 240 V V 1 V 115 V V 200 V 220 V W W Accessory General Chemicals High-viscosity Sodium Hypochlorite Boiler Chemicals Chemicals (CL ) VTCE FTCE FTCF 6TCT STCT VTCET VT6E ATCF PVDF SUS316 PTFE SUS4 Acrylic (PMMA) Ceramic SUS316 Ceramic EPDM Fluoro-rubber EPDM Fluoro-rubber Special fluoro-rubber Pafulo 1 PTFE EPDM Fluoro-rubber EPDM Special fluoro-rubber EPDM Special fluoro-rubber PTFE PTFE EPDM Special fluoro-rubber PVDF SUS316 SUS4 PVDF PTFE PTFE (valve stopper) SUS4 Corrosion-resistance Table (0 to 40 ) to % 0.62 A 1.22 A to 20 % to 80 % to 20 % to % to % 0.52 A 1.00 A to % 0. A 0.59 A A 0. A to 20 % to 80 % to 20 % to % to % 0.26 A 0. A to 38 % to 98 % to 80 % 1-phase 0.28 A 0.54 A 0. A 1. A 0.65 A 1.26 A 0.59 A 0.92 A A 0.9 A 0. A 0. A to % 0.32 A 0.64 A 3-phase Hz Item 200 V 346 V 380 V 400 V 415 V 200 V 220 V 2 V 380 V 400 V 440 V Output W W Rated motor current Starting current 0.23 A 0. A 0.14 A 0.33 A 0.15 A 0. A 0.16 A 0.38 A 0.1 A 0.40 A 0.19 A 0.53 A 0.21 A 0.58 A 0.22 A 0.61 A 0.13 A 0.34 A 0.13 A 0. A 0.15 A 0.40 A Number of poles % to 90 % to 2000 mpa. s 2 1 PTFE for 0/0 2 To 0 mpa. s for 0 When transferring high-viscosity liquids, the maximum discharge volume may be lower than the specified volume depending on the characteristics of the liquid and operating conditions. Consult TACMINA separately when transferring high-viscosity liquids. The corrosion resistance of materials is greatly affected by temperature, concentration, UV rays, and other environmental conditions. For this reason, this selection table does not completely guarantee safety. The above figures are the corrosion resistance for pump liquid-end materials. Consult TACMINA separately regarding the corrosion resistance of hoses and tubes. General Chemicals High-viscosity Sodium Hypochlorite Boiler Chemicals Chemicals (CL ) Item FTCF 6TCT/STCT VTCET VT6E ATCF 1 FEP tube (3 Hose/Tube braided hose (3 m) FEP tube (3 m) m) PTFE tube (3 m) braided hose () braided hose (3 m) braided hose (3 m) Not available on flange model PTFE on 0/0 Nylon tube (2 m) Soft hose for Relief Valve/Air Release (installed only on ) Not available on 0/0 (installed only on ) Not available on 0/0 (installed only on ) Anti-siphonal check valve 2 Not available on flange model Foot valve Not available on flange model 2 2 Ceramic weight Not available on 0/0 Hose pump for Air Release INSULOK for Relief Valve/ Air Release hose Pump installation nut/bolt Operation Manual Performance curve sticker 1 piece Not available on 0/0 ( only) ( only) ( only) 4 sets (M5 x : w/ spring washer, plain washer, flange nut) 1 sheet 1 For details on hose/tube aperture, see "Connection" for the respective model in "Specification" table. 2 Connection size will be different depends on pump model. Please contact us for more information.

6 Performance Curve : //ATCF (CL ) 1 R R R R 0R : // VT6E (high-viscosity type) /ATCF (CL ) 2 N/ N/ N/ N/ 0N/ MPa MPa Conditions: Clean water, room temperature () ( Hz) Max. discharge output of each model () Max. discharge output of each model ( Hz) 1 ATCF (CL ): to only 2 FTCF: to 0 only, VT6E (high-viscosity type): to 0 only, ATCF (CL ): to only For performance curves for the 6TCT/STCT/VTCE (for injection of boiler chemicals), consult TACMINA separately External Dimension (mm) All models [Example] Acceptable cable diameter 5 to 14 B C D E F 214 (A) B C D E F (G) (HW: hose/tube connection) B C D E F G (A) B C D E F G (H) N (FW: flange connection) N N N N The figure is for the type. Sizes are as indicated above. However, the shape of the pump head and joint differ slightly depending on model and liquid-end materials. The shape and dimensions differ slightly depending on the liquid-end material and connection type. For details on the external dimensions of other models, consult TACMINA separately.

7 Relief Valve Function "Abnormal Pressure" Automatically Relieved to Prevent Accidents Pump head Clogging or operation with valves closed generates abnormal pressure in the discharge-side piping, which makes it easier for hoses to become disconnected or ruptured, causing chemicals to spurt out and leading to a major disaster. This Relief Valve function automatically releases this abnormal pressure to prevent possible accidents, such as pump and piping damage. Also, costs and maintenance can be greatly reduced since optional equipment is no longer needed. Conventional system w/out relief valve Conventional system w/ separate relief valve Anti-siphonal check valve Main piping Anti-siphonal check valve Main piping The hose might become disconnected or rupture, causing the chemical to spurt out. 3-way joint Relief valve Air Release piping Air Release piping Metering pump Abnormal pressure caused by clogging of the injection point or operation with valves closed DANGEROUS Metering pump Various optional equipment are required. EXPENSIVE & COMPLICATED The Relief Valve Function Solves All These Problems Discharge side Anti-siphonal check valve Main piping Simple Piping Relief Valve Relief piping (doubles as Air Release hose) Cost Saving Suction side Pressure Release Easy Maintenance Safe When abnormal pressure occurs, the relief mechanism integrated into the pump head works to automatically relieve pressure.

8 Related equipment All the chemical injection functions packed into one unit. Chemical Injection System PTS This chemical injection system combines a highperformance pump and multi-function tank to deliver the ultimate in usefulness and safety. When it is used in combination with a pump featuring a timer control function, the scope of its applications becomes even wider. Tank capacity /50 / L Option Flow Checker Applicable pumps CL This highly acid- and alkaliresistant, low-cost flow meter allows you to monitor injection operation of the pump. It can be directly attached on the discharge side of the pump - R/R/R////0 - R/R/R/// Flow Indicator Installed on the discharge side of the metering pump, this indicator allows you to visually check discharge operation, which helps in preventing trouble. Level Switch When this sensor detects the low chemical level in the tank, it outputs signal to notify the operator that it is time to fill up the tank. Two models, a 1- point (single-sensor) and a 2- point (double-sensor) model, are available. Relief Valve This valve automatically releases abnormal pressure that occurs in the discharge side piping, due to blockage by foreign objects and tightening of the valve, to prevent accidents or possible damage to the pump and piping. Back Pressure Valve This valve prevents overfeeding 1 and siphoning 2 phenomena by sealing the chemical outlet with a diaphragm and applying just the right amount of pressure (back pressure) to suppress the inertia force of the fluid. Defoaming Joint Installed on the suction side of the pump, this joint separates air bubbles and fluid to prevent air bubbles from entering the pump head. Parts Kit This kit contains a complete set of all required consumables. It is economical, and an easy way to store and manage the parts you need. Tanks (25 to L) Air Chamber & Hose / Joint Solution tank PE tank tank 1 Overfeed: The phenomenon that the force (inertia) of the discharge during chemical flow with pulsation causes chemicals to continue flowing when chemical flow should stop, resulting in excessive chemical discharge beyond the specified volume. 2 Siphoning: The phenomenon that chemicals continue to be sucked out naturally and continue flowing when the tip of the pump's discharge-side piping is lower than the level of liquid in the suction-side tank. EC-046 (6) /8/S