JUNE 2016 SOLIBRO GMBH COMPANY PRESENTATION

Transcription

1 JUNE 2016 SOLIBRO GMBH COMPANY PRESENTATION

2 CONTENT COMPANY FACTS OUR PRODUCTS REFERENCES QUALITY PRODUCTION PROCESS SERVICE SOLIBRO COMPANY PRESENTATION REV06 JUNE

3 SOLIBRO FACTS Part of the Hanergy Group Located in Thalheim/Germany Employees Solibro Hi-Tech: ~70; Employees Solibro GmbH: ~ 270 Production of CIGS thin-film modules with capacity of 145 MW by Solibro GmbH Research in Uppsala/Sweden (Solibro Research AB) SOLIBRO COMPANY PRESENTATION REV06 JUNE

4 SOLIBRO PRODUCTS MADE IN EU SOLIBRO GMBH Module production site 100 MW + 45 MW ~ 270 employees SOLIBRO HI-TECH GMBH Development + Turnkey ~ 70 employees Solibro Research AB Uppsala/Sweden Solibro GmbH + Solibro Hi-Tech GmbH Thalheim/Germany SOLIBRO RESEARCH AB Basic research Research projects Process development Process improvement Equipment prototyping Material characterization SOLIBRO COMPANY PRESENTATION REV06 JUNE

5 SOLIBRO TECHNOLOGY CUTTING-EDGE SOLAR TECHNOLOGY CIGS (Cu(In,Ga)Se 2 ): highest efficiency potential among thin-film solar cell materials. CIGS technology of Solibro is based on extensive research and development carried out at Uppsala University Research activities resulted in world class results, e.g. current world record CIGS minimodule with 18.7% efficiency and a 21% efficiency cell Development in Uppsala is continued with expanded resources at Solibro Research AB SOLIBRO COMPANY PRESENTATION REV06 JUNE

6 MANAGEMENT Charles Lin PPA Solibro GmbH Jianjun Liu CEO Solibro GmbH Dr. Lars Stolt CTO Hanergy Thin Film Power Group SOLIBRO COMPANY PRESENTATION REV06 JUNE

7 SOLIBRO MILESTONES December 2006 Joint Venture between Q-Cells and Solibro AB (SWE) August 2007 Ground breaking for first Factory (25-30MW) April 2008 First module produced August 2008 First shipment to customer December 2008 Groundbreaking for 2nd fab (90 MW) 2009 Production start SL2 fab SOLIBRO COMPANY PRESENTATION REV06 JUNE

8 SOLIBRO MILESTONES September 2012 Solibro is acquired by the Hanergy Group March 2014 Start of Solibro Hi-Tech GmbH Q Residential kit for IKEA in the Netherlands and Switzerland SOLIBRO COMPANY PRESENTATION REV06 JUNE

9 SOLIBRO BUSINESS UNITS CIGS FAB ENGINEERING TURNKEY BUSINESS CIGS fab design (co-evaporation) Layout optimization Realization + Project Management Commissioning Ramp-up support Training & education Onsite support services After Sales Service Solibro Hi-Tech GmbH MANUFACTURING Lean cost production New process and production equipment evaluation Production equipment test site Production training center Solibro GmbH CIGS COMPETENCE CENTER Technology development Process validation (pre-production) Process improvement + optimization Module design + systems development CIGS production equipment development + design Equipment supplier evaluation R&D interface R&D EQUIPMENT ENGINEERING Material science CIGS basic research projects Characterization + process development Non-CIGS equipment development International collaborations Solibro Hi-Tech GmbH Solibro Hi-Tech GmbH SOLIBRO COMPANY PRESENTATION REV06 JUNE

10 HANERGY HOLDING GROUP Largest private renewable energy power producer in China Core businesses: hydropower, wind power, solar power 6 GW installed capacity of renewable energy power plants Power plants in China, Europe, America, and Asia-Pacific 20 years experience in power plant operations Acquired thin-film companies: Solibro, Miasolé, Global Solar, Alta Devices SOLIBRO COMPANY PRESENTATION REV06 JUNE

11 HANERGY GROUP CIGS SUBSIDIARIES Solar power Hydropower Wind power Financing Project development Module producer (amorphous) CIGS thin-film module producer located in Thalheim/Germany CIGS thin-film module producer located in California/USA Flexible CIGS, located in Arizona/USA SOLIBRO COMPANY PRESENTATION REV06 JUNE

12 CONTENT COMPANY FACTS OUR PRODUCTS REFERENCES QUALITY PRODUCTION PROCESS SERVICE SOLIBRO COMPANY PRESENTATION REV06 JUNE

13 PRODUCTS FOR ALL APPLICATIONS UTILITY CARPORT COMMERCIAL & INDUSTRIAL RESIDENTIAL SOLIBRO COMPANY PRESENTATION REV06 JUNE

14 PRODUCTS SOLIBRO COMPANY PRESENTATION REV06 JUNE

15 SOLIBRO SL2 THE UNFRAMED PANEL THE UNFRAMED PANEL FOR UTILITY AND C&I PROJECTS EFFICIENCY UP TO 14.9% POWER UP TO 135 WP KEY FEATURES High-quality laminates produced in our state-ofthe-art factory in Germany. World leading thin-film efficiencies by use of Solibro s world-record CIGS-technology More power for your money due to our strict positive-sorting policy and the excellent field performance of Solibro CIGS modules - even under critical climatic conditions Aesthetic uniformly black appearance for architecturally demanding installation Top performance even at very high temperatures PREFERRED APPLICATIONS Industrial flat roof Large scale installation SOLIBRO COMPANY PRESENTATION REV06 JUNE

16 SOLIBRO SL2-F THE FRAMED PANEL THE FRAMED PANEL FOR RESIDENTIAL ROOFTOPS EFFICIENCY UP TO 14.8% POWER UP TO 135 WP KEY FEATURES Easy installation and high stability due to framing High-quality panel produced in our state-of-theart factory in Germany. World leading thin-film efficiencies by use of Solibro s world-record CIGS-technology More power for your money due to our strict positive-sorting policy and the excellent field performance of Solibro CIGS modules - even under critical climatic conditions Aesthetic uniformly black appearance for architecturally demanding installation Top performance even at very high temperatures PREFERRED APPLICATIONS Residential rooftops SOLIBRO COMPANY PRESENTATION REV06 JUNE

17 PRODUCT ADVANTAGES MORE YIELD The recent implemented anti-reflection coating optimizes the light absorption and leads to higher module efficiencies and higher yield, just as further improvements of the temperature coefficient to -0.37% / K. MORE YIELD MORE AESTHETICS HIGHER RELIABILITY COMPLETELY BLACK APPEARANCE The choice of black components results in an entirely black module, which makes our new series especially suitable for sophisticated visual applications. HIGHER RELIABILITY Optimized processes and module components lead to a more stable and reliable module. Additionally the panels are approved for a snow load up to 5400 Pa and can thus be used for an even larger number of applications and locations. SOLIBRO COMPANY PRESENTATION REV06 JUNE

18 PRODUCT ADVANTAGES QUALITY MADE IN GERMANY Our SL2 panels Made in Germany are produced in a state-of-the-art factory near Leipzig/Germany. All products are tested according to very high standards in order to ensure a long lifetime and safety of all module components. WORLD RECORD CIGS CELLS Solibro s world leading thin-film efficiencies are based on our world-record CIGS technology that leads to power classes of up to 135 Wp. QUALITY MADE IN GERMANY SOLIBRO COMPANY PRESENTATION REV06 JUNE

19 PRODUCT ADVANTAGES BEST PERFORMANCE UNDER CHALLENGING CONDITIONS Numerous reference systems in a wide range of different climatic conditions proving superbly performance of our modules even under critical climatic conditions OUTSTANDING TEMPERATURE RESPONSE Delivering top performance even at very high temperatures Output of modules generally decreases as the temperature increases crucial factor for yield, particularly at maximum insolation Temperature coefficient Solibro modules: % / K ( P MPP ) long way ahead of crystalline competitors: to % / K, P MPP (standard) SOLIBRO COMPANY PRESENTATION REV06 JUNE

20 RELATIVE POWER [%] TEMPERATURE BEHAVIOR THE OPTIMISED TEMPERATURE BEHAVIOUR GUARANTEES RELIABLE YIELDS IN HOT WEATHER OR WITH INCREASED MODULE TEMPERATURES. Module temperatures easily exceed the standard test temperature of 25 C and result in power losses at higher temperatures. With a temperature coefficient of % / K (P MPP ) Solibro s panels reduce the losses to a minimum Solibro CIGS % / K (P MPP ) Crystalline standard to % / K (P MPP ) Solibro CIGS modules c-si reference MODULE TEMPERATURE [ C] SOLIBRO COMPANY PRESENTATION REV06 JUNE

21 CONTENT COMPANY FACTS OUR PRODUCTS REFERENCES QUALITY PRODUCTION PROCESS SERVICE SOLIBRO COMPANY PRESENTATION REV06 JUNE

22 REFERENCES SL2 THE UNFRAMED PANEL SL2 MODULE SOLIBRO COMPANY PRESENTATION REV06 JUNE

23 SOLIBRO SL2 REFERENCES Application Location Power C&I Halle-Saale / Germany 535 kwp Installation 2011 Module Solibro SL2 SOLIBRO COMPANY PRESENTATION REV06 JUNE

24 SOLIBRO SL2 REFERENCES Application Location Power Residential Landsberg / Germany 7.8 kwp Installation May 2014 Module Solibro SL2 SOLIBRO COMPANY PRESENTATION REV06 JUNE

25 SOLIBRO SL2 REFERENCES Application Large Scale Location Ammerland / Oldenburg, Germany Power 21,000 kwp Orientation South (180 ) Inclination 30 Installation 2011 Module Solibro SL2 SOLIBRO COMPANY PRESENTATION REV06 JUNE

26 SOLIBRO SL2 REFERENCES Application Carport Location Frankfurt airport / Germany Power 880 kwp Orientation South (180 ) Inclination 10 Installation 2010 Module Solibro SL2 SOLIBRO COMPANY PRESENTATION REV06 JUNE

27 SOLIBRO SL2 REFERENCES Application Location Power C&I Ferropolis Gräfenhainichen, Germany 210 kwp Inclination 5 Installation 2011 Module Solibro SL2 SOLIBRO COMPANY PRESENTATION REV06 JUNE

28 SOLIBRO SL2 REFERENCES Application Location Power Orientation C&I Thalheim/Germany, Solibro SL2 factory 955 kwp East Inclination 3 Installation June 2011 Module Solibro SL2 SOLIBRO COMPANY PRESENTATION REV06 JUNE

29 SOLIBRO SL2 REFERENCES Application Solibro Carport system Location Thalheim/Germany Power 17 kwp Orientation South (15 ) Inclination 3-20 Installation November 2011 Module Solibro SL2 SOLIBRO COMPANY PRESENTATION REV06 JUNE

30 REFERENCES SL2-F THE FRAMED PANEL SL2-F MODULE SOLIBRO COMPANY PRESENTATION REV06 JUNE

31 SOLIBRO SL2-F REFERENCES Application Location Power C&I Volkswagen Group UK Ltd Parts Distribution Centre Dordon 1,158 kwp Installation July 2015 Module Solibro SL2-F SOLIBRO COMPANY PRESENTATION REV06 JUNE

32 SOLIBRO SL2-F REFERENCES Application Location Power Ground Mount Accra / Ghana 2.4 kwp Installation May 2014 Module Solibro SL2-F SOLIBRO COMPANY PRESENTATION REV06 JUNE

33 SOLIBRO SL2-F REFERENCES Application Location Power Residential Leipzig / Germany 4.2 kwp Installation July 2010 Module Solibro SL2-F SOLIBRO COMPANY PRESENTATION REV06 JUNE

34 SOLIBRO SL2-F REFERENCES Application Location Power Residential IKEA Streatley / UK 3.84 kwp Installation January 2014 Module Solibro SL2-F SOLIBRO COMPANY PRESENTATION REV06 JUNE

35 CONTENT COMPANY FACTS OUR PRODUCTS REFERENCES QUALITY PRODUCTION PROCESS SERVICE SOLIBRO COMPANY PRESENTATION REV06 JUNE

36 SOLIBRO QUALITY Important contribution to ensuring a sustainable energy supply Developing quality-related, environmental and safety aspects to provide our customers with the best possible products Extensive certification processes to assure sustainable production and operation Solibro's certificates: Quality, energy, environmental, and occupational health and safety management SOLIBRO COMPANY PRESENTATION REV06 JUNE

37 SOLIBRO QUALITY Top priority: Customer satisfaction Continuous work on improving products Never compromise on quality Highest quality due to continuous improvement of process and system stability and immediate elimination of any discrepancies SOLIBRO COMPANY PRESENTATION REV06 JUNE

38 CERTIFICATES THE PRODUCTS ARE CERTIFIED BY VDE, MCS AND CSA IEC IEC UL 1703 MCS 005 MCS 010 MCS 011 ISO 9001 ISO ISO Functionality and life time Safety Certified by CSA Product Certification Scheme Requirements Photovoltaic Panels Factory Production Control Requirements Product Certification Scheme Requirements: Acceptance Criteria Quality Management Environmental Management Occupational safety SOLIBRO COMPANY PRESENTATION REV06 JUNE

39 ENVIRONMENT Awareness of environmental responsibility Environmental protection: Key element of company policy Implementation of requirements with environmental management system in compliance with DIN EN ISO Products help to conserve resources and allow more efficient use of renewable energies Checking, monitoring and assessing effects of our activities on the environment Prevention, reduction or minimising environmental impact in accordance with general technical and economic requirements SOLIBRO COMPANY PRESENTATION REV06 JUNE

40 OCCUPATIONAL HEALTH AND SAFETY Health of our employees is paramount Modules are manufactured using high-tech equipment with highest safety standards Keep certain risks during work to an absolute minimum Our company is certified in accordance with the OHSAS occupational health and safety system SOLIBRO COMPANY PRESENTATION REV06 JUNE

41 RESEARCH & DEVELOPMENT Dedication to CIGS goes 30 years back in time Several innovations and achievements of efficiency records R&D within the areas CIGS material and processes respectively module & system design R&D sites: Solibro Research AB in Uppsala/Sweden & headquarter in Thalheim/Germany Focus on improving CIGS-based system-efficiency and lower cost for system solutions based on Solibro modules Continuous development of the proprietary CIGS-deposition machinery Broad network and collaborations with R&D colleagues within the Hanergy group and with many different external partners, e.g. Uppsala University (Origin of the company) SOLIBRO COMPANY PRESENTATION REV06 JUNE

42 TEST SITES EXTERNAL SITES FOR TESTING MODULES AND SYSTEMS Analysis of energy yield Analysis of performance ratio High precision and compatibility with national and international standards Prognoses for energy yields of modules and systems; basis for financing of C&I freestanding power plants and rooftop projects SOLIBRO COMPANY PRESENTATION REV06 JUNE

43 TEST SITE ALICE SPRINGS Project Location Power Orientation Test site Alice Springs / Australia 5.61 kwp North Inclination 10 Installation August 2010 Module Solibro SL1 SOLIBRO COMPANY PRESENTATION REV06 JUNE

44 Yield [kwh/kwp] SOLIBRO PERFORMANCE ALICE SPRINGS ANNUAL ENERGY YIELD IN 2015 [kwh/kwp] FOR ALL PANELS INSTALLED BEFORE CIGS Solibro Hanergy mono c-si SunPower HIT Hybrid Si Sanyo poly c-si Kyocera CdTe Calyxo mono c-si Sungrid poly c-si BP Solar poly c-si Sungrid poly c-si Evergreen a-si Kaneka mono c-si BP Solar mono c-si Trina EXCELLENT YIELD Solibro CIGS panels produce more energy per installed power than the competitor technologies RELIABLE PERFORMANCE Solibro panels also ranked first in energy production in all previous years (2010 to 2014) SOLIBRO COMPANY PRESENTATION REV06 JUNE

45 YIELD [kwh/kwp] PITEÅ SOLAR PARK, SWEDEN Yield Solibro SL1 ITS Inceptio ARC ITS Inceptio Raw Suisse Soleil Yingli Panda Project Location Power Orientation Combined commercial and R&D system Piteå / Sweden 20 kwp (whole system); 1.52 kwp Solibro two axis tracker Inclination Installation 2012 Module two axis tracker Solibro SL1-95 Data is provided by Norut. Installation and activities have been a part of the Northsol project which is financed through the Nordic Energy Research SES 2050 program. SOLIBRO COMPANY PRESENTATION REV06 JUNE

46 TEST SITE UNIVERSITY HALLE / SAALE Application Location Power Test site Halle-Saale / Germany kwp Installation 2014 Module Solibro SL2-115 SOLIBRO COMPANY PRESENTATION REV06 JUNE

47 CONTENT COMPANY FACTS OUR PRODUCTS REFERENCES QUALITY PRODUCTION PROCESS SERVICE SOLIBRO COMPANY PRESENTATION REV06 JUNE

48 SOLIBRO PRODUCTION - FRONT END CELL STRUCTURE AND MONOLITHIC INTEGRATION OF A CIGS THIN FILM MODULE Front contact (i-zno / ZnO:Al ( )) Absorption layer CIGS Molybdenum back contact (+) Glass substrate SOLIBRO COMPANY PRESENTATION REV06 JUNE

49 SOLIBRO PRODUCTION - FRONT END FRONT END PROCESS BACK END SOLIBRO COMPANY PRESENTATION REV06 JUNE

50 SOLIBRO PRODUCTION - FRONT END INSTALLING THE BACK CONTACT The back contact of the solar module consists of a molybdenum coating applied to the substrate glass using cathode sputtering. PATTERNING 1 The molybdenum coating is divided into 150 cells. CIGS COATING A layer of copper, indium, gallium and selenium is applied as a light absorber using a co-evaporation technique. A buffer layer is then deposited via a chemical bath. SOLIBRO COMPANY PRESENTATION REV06 JUNE

51 SOLIBRO PRODUCTION - FRONT END PATTERNING 2 Further structuring is needed to interconnect the 150 cells. TCO A conductive overlay of zinc oxide is applied as a front contact using cathode sputtering. PATTERNING 3 AND 4 A third structuring process is needed to firstly interconnect the 150 cells. In order to maintain Solibro s high reliability standards while continuously increasing the module power, the active area of the module is divided into different segments by a fourth scribing operation. SOLIBRO COMPANY PRESENTATION REV06 JUNE

52 SOLIBRO PRODUCTION - BACK END BACK END PROCESS SOLIBRO COMPANY PRESENTATION REV06 JUNE

53 SOLIBRO PRODUCTION - BACK END EDGE ABLATION The coated substrate glass now takes on its final form. It is subjected to a downstream two-stage edge ablation process. DRILLING / SEAMING Contact holes are drilled so that the contact strip can subsequently be routed to the back. EDGE SEALING / CONTACTING The edges of the glass are sealed with butyl tape and two contact strips are installed. SOLIBRO COMPANY PRESENTATION REV06 JUNE

54 SOLIBRO PRODUCTION - BACK END MARRIAGE The front glass, substrate glass and EVA film are "married" to each other. LAMINATION All components are laminated together and then cooled for the subsequent process steps. CONTACT HOLES / JUNCTION BOX The contact holes are sealed and then the junction box is mounted. SOLIBRO COMPANY PRESENTATION REV06 JUNE

55 SOLIBRO PRODUCTION - BACK END HIGH VOLTAGE TESTER / SOLAR SIMULATOR The electrical insulation of the finished modules is tested using a high voltage tester. The solar simulator deter-mines the output of the modules. FRAMING / HIGH VOLTAGE TESTER (OPTIONAL) A part of the produced laminates is framed by one of our fully automated production tools and quality tested by a high voltage inspection afterwards. PACKAGING / FINAL INSPECTION After labeling and a final inspection the Solibro modules are ready for packaging and to be sent to our customers. SOLIBRO COMPANY PRESENTATION REV06 JUNE

56 CONTENT COMPANY FACTS OUR PRODUCTS REFERENCES QUALITY PRODUCTION PROCESS SERVICE SOLIBRO COMPANY PRESENTATION REV06 JUNE

57 SOLIBRO TECHNICAL SERVICE The Solibro Service Team is contact for the following issues: Claim Management On-site inspections Technical requests Requests regarding module recycling SERVICE CONTACT +49 (0) SOLIBRO COMPANY PRESENTATION REV06 JUNE

58 CONTACT US GENERAL CONTACT +49 (0) SERVICE CONTACT +49 (0) SALES CONTACT SOLIBRO COMPANY PRESENTATION REV06 JUNE

59 THANK YOU!