Have you discovered the missing element?

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1 Have Questions? Type them into questions box! Why am I muted? Don t worry. Everyone is muted except the presenter and host. Thank you and enjoy the show. Contact ACS Webinars at acswebinars@acs.org 1 Have you discovered the missing element? Find the many benefits of ACS membership! 2 1

2 Benefits of ACS Membership Chemical & Engineering News (C&EN) The preeminent weekly news source. NEW! Free Access to ACS Presentations on Demand ACS Member only access to over 1,000 presentation recordings from recent ACS meetings and select events. NEW! ACS Career Navigator Your source for leadership development, professional education, career services, and much more. 3 Let s get Social post, tweet, and link to ACS Webinars during today s broadcast! Search for acswebinars and connect! 4 2

3 How has ACS Webinars benefited you? This ACS Webinar was quite informative. As a consultant I am always well informed in the scientific discovery, methods and analysis. I am very grateful and thankful to ACS for providing such an opportunity to learn. Tanvir Mahmud, MS, MCC Founder and Principal, Find Your Solution Be a featured fan on an upcoming webinar! Write to acswebinars@acs.org 5 youtube.com/acswebinars Search for acswebinars and connect! 6 3

4 Learn from the best and brightest minds in chemistry! Hundreds of webinars presented by subject matter experts in the chemical enterprise. Recordings are available to current ACS members after the Live broadcast date via an invitation . Broadcasts of ACS Webinars continue to be available to the general public LIVE every Thursday at 2pm ET! 7 An individual development planning tool for you! Know your career options Develop strategies to strengthen your skills Map a plan to achieve your career goals ChemIDP.org 8 4

5 Upcoming ACS Webinars Thursday, January 18, 2018 Science-Based Carbon Reduction Targets: An Entry Ticket to Carbon-Based Business Benefits Co-produced with ACS Professional Education Thursday, January 25, 2018 A New Strategy in Drug Discovery: Protac-Induced Protein Degradation Co-produced with the ACS MEDI Division and the American Association of Pharmaceutical Scientists Contact ACS Webinars at acswebinars@acs.org 9 Did you miss any of the 2017 Industrial Science Series? 5

6 The team from Dow Chemical developed Avanse acrylic resins and Evoque precomposite polymers to help make architectural paints greener and more economical. The team was recognized among the 2017 Heroes of Chemistry for their work. Do you know an industry chemist or team that deserves to be recognized as Heroes of Chemistry this year? Accepting nominations until April 6, 2017 Nominations for 2017 ACS Fellows: February 1, 2017 through April 6, 2017 Deadline for submissions is March 1, Painting a Brighter Future with Chemistry: Innovating with Higher Performing and More Sustainable Pre-composite Polymers Mark Jones Executive External Strategy and Communications Fellow, Dow Chemical Company James Bohling Fellow, Dow Chemical Company Stan Brownell Senior Research Scientist, Dow Chemical Company Slides available now and an invitation to view the recording will be sent when available. This ACS Webinar was co-produced by ACS Industry Member Programs, C&EN, and ACS Committee on Corporation Associates 12 6

7 Painting a Brighter Future with Chemistry: Innovating with Higher Performing and More Sustainable Pre-composite Polymers James Bohling Jbohling@dow.com Stan Brownell Sbrownell@dow.com Dow Coating Materials Trademark of The Dow Chemical Company ( Dow ) or an affiliated company of Dow What is in a Can of Architectural Paint Water Binder(s) Additives TiO2 Other pigments Extenders Wet Film Dry Film Architectural Coatings offer improved aesthetics as well as critical protection to the substrate. Opacity as well as properties such as stain and dirt pickup resistance and wash-ability are typically valued. 14 7

8 Grams/Liter 1/10/2018 Historical Impacts: Volatile Organic Compound Content of Architectural Coatings has been Minimized In the past volatile solvents were employed to facilitate acceptable low temperature film formation with polymer hardness Advancements such as advanced morphology and ambient cure crosslinking have helped to facilitated high performance at lower VOC levels There are about 700 million gallons of house paint sold in the US each year Many paints are now marketed as no or zero VOC though these definitions are unclear VOC Content Architectural Wall Paint 2007 ARB SCM for Architectural Coatings RAL-UZ 102 Low Emission Wall Paints 15 Tougher Films without Solvent Minutes 1-3 Days Tg(Fox) BA:MMA:MAA 21C 49:50:1 6.2C 59:40:1 16 8

9 Latex Particle Morphology - Micrographs 17 Life Cycle Impact Assessment (ISO 14040/44, Third Party Validation) Comparative Life Cycle Assessment (LCA) of Water-borne paints for internal and external wall decoration and protection, Presentation to Peers for Project Review, Dr. H. Kheradmand, LCA and Sustainable Development Expert, Dow Coating Materials (DCM) EMEA, September 20, Trapani, A.; Bleuzen, M.; Kheradmand, H.; Koller, A. The Use of TiO2-Polymer Composites to Lower Environmental Impact and Improve Performance of Waterborne Paints, Paintistanbul 2012, September. 18 9

10 Life Cycle Impact Assessment (ISO 14040/44, Third Party Validation) TiO 2 Comparative Life Cycle Assessment (LCA) of Water-borne paints for internal and external wall decoration and protection, Presentation to Peers for Project Review, Dr. H. Kheradmand, LCA and Sustainable Development Expert, Dow Coating Materials (DCM) EMEA, September 20, Trapani, A.; Bleuzen, M.; Kheradmand, H.; Koller, A. The Use of TiO2-Polymer Composites to Lower Environmental Impact and Improve Performance of Waterborne Paints, Paintistanbul 2012, September. 19 Audience Challenge Question ANSWER THE QUESTION ON BLUE SCREEN IN ONE MOMENT Why is titanium dioxide used in paints? Provides texture to surface and control gloss Its high refractive index yields light scattering and opacity Stabilizes coating against UV degradation Its hardness provides abrasion resistance All of the above 10

11 Light Scattering is a Critical Property For Many Coatings Light Absorption Light Scattering Material Refractive Index TiO ZnO 2.0 Extender Air 1.0 Polymer Optimal Light Scattering Refractive Index Differences Pigment Particle Size Pigment Dispersion Quality Surface Paint Film Substrate 21 Light Scattering is a Critical Property For Many Coatings Light Absorption Light Scattering Material Refractive Index TiO ZnO 2.0 Extender Air 1.0 Polymer Optimal Light Scattering Refractive Index Differences Pigment Particle Size Pigment Dispersion Quality Powdered Sugar < 0.1 mm Granulated Sugar ~ 0.5 mm Surface Paint Film Substrate Rock Candy > 5 mm 22 11

12 TiO 2 is the Best Pigment for Light Scattering But it has a Deficiency TiO 2 is the primary white pigment in paint. It scatters light and provides hiding. Inefficiencies of TiO 2 In a typical paint, TiO 2 distribution is worse than random. As paint film dries, crowding occurs and creates regions of high and low concentration. In areas of high concentration, light scattering zones overlap and create inefficiency. 23 Technology Evolution Dispersion Stability TAMOL Dispersant circa. 1950s Polymeric Pigment ROPAQUE Opaque Polymer 1980 Pigment Efficiency EVOQUE Pre-Composite Polymer 2012 Developing enabling technology for pigment efficiency Technology For Improving Pigment Efficiency 24 12

13 Opaque Polymer-Replacing Pigment with Air Synthetic pigment - not a binder Opacifying pigment, scattering by the air void upon drying Partially replaces TiO2 as white pigment Polymer Efficient Scattering Refractive Index Difference Polymer WET Air Void (dry) (full of water) DRY Air Void (dry) psty H2O n=1.60 n=1.33 psty Air n=1.60 n=1.00 EVOQUE Pre-Composite Polymer is a Hiding Breakthrough TiO 2 Only TiO 2 + Precomposite Polymer TiO 2 Only TiO 2 + Precomposite Polymer TiO 2 Only TiO 2 + Precomposite Polymer Adsorbing latex would self assemble to form discrete pigment polymer composites Complements improvements existing from opaque polymers & dispersants Benefits are additive 26 13

14 Audience Challenge Question ANSWER THE QUESTION ON BLUE SCREEN IN ONE MOMENT How hard could that be what could go wrong? A) The interaction between the pigment and polymer could be too aggressive, resulting in destabilization of the paint B) The interaction between the pigment and polymer could be too weak, resulting in ineffective and / or incomplete composite formation C) The higher mass resulting from the composite formation (i.e., latex + pigment) could exceed the stabilization of the latex system, resulting in agglomeration over time D) All of the above Balancing Reactivity Adsorbing Latex TiO 2 Surface Treatment (Al/Si) No Adsorption Composites Agglomerates Grit 28 14

15 Uniform TiO 2 Distribution SEM of Regular Paint SEM of Composite Paint Brighter spots indicate TiO 2 is above the surface More uniform distribution of TiO 2 Surface of polymer Higher Performance at equal cost or equal performance at lower cost 29 Film Distribution Conventional TiO 2 Paint TiO 2 - Polymer Composite Paint 3-D SEM Micrographs - Film 30 15

16 Improved Distribution = Improved Barrier Performance Helps Improve Performance Corrosion resistance over ferrous metal Tannin blocking over wood Clean-ability of household stains Better performance can lead to less repainting TiO 2 Only TiO 2 + EVOQUE TM Polymer TiO 2 Only TiO 2 + EVOQUE TM Polymer TiO 2 Only TiO 2 + EVOQUE TM Polymer Barrier Properties of Film Improved By isolating the TiO2 particles from one another, barrier properties of the film can be improved. 31 Improved Distribution = Improved Barrier Performance Helps Improve Performance Corrosion resistance over ferrous metal Tannin blocking over wood Clean-ability of household stains Better performance can lead to less repainting Corrosion Resistance TiO 2 Only TiO 2 + EVOQUE TM Polymer TiO 2 Only TiO 2 + EVOQUE TM Polymer Tannin Blocking TiO 2 Only TiO 2 + EVOQUE TM Polymer Barrier Properties of Film Improved By isolating the TiO2 particles from one another, barrier properties of the film can be improved

17 Audience Challenge Question ANSWER THE QUESTION ON BLUE SCREEN IN ONE MOMENT Why do exterior paints look chalky over time? A) UV light crosslinks the binder resulting in the pigment particles being squeezed-out of the bulk film B) The binder erodes over time, increasing the local concentration of pigment and simultaneously resulting in those pigment particles being unbound in the bulk film C) Dirt and other material collects on the surface D) The refractive index of the pigment changes the longer it is exposed outside E) All of the above Photooxidation of (Meth)acrylates and Film Degradation UV damage affected by: 1) Pigment (type, size, flocculation, absorption/scattering) 2) Angle of incidence, wavelength 3) Water and oxygen penetration 4) Other factors Weathering of exterior paints is strongly impacted by oxidative degradation of polymer chains and subsequent polymer erosion, leaving a surface enriched in unbound inorganic particles (chalking). For most systems, a gloss decrease is noted before chalking is observed during both natural and accelerated weathering. The loss of gloss is due to a roughening of the paint surface. O. Chiantore, Photooxidative degredation of acrylic and methacrylic polymers, Polymer 41 (2000) DOW RESTRICTED J. H. Colling and J. Dunderdale, The durability of paint films containing TiO 2, Prog. in Organic Coatings 8 (1981)

18 Photooxidation of (Meth)acrylates and Film Degradation O. Chiantore, Photooxidative degredation of acrylic and methacrylic polymers, DOW RESTRICTED Polymer 41 (2000) Polymer Composites Improve Exterior Durability In general, a paint predicated on TiO 2 -Polymer composite technology has better exterior durability (Gloss Retention and Tint Retention) relative to their non-composite analogues Several theories as to why. Cause Lower levels of TiO 2 Better distribution of TiO 2 Binder-rich layer on the surface Effect Less radicals generated Protects the bulk film Protects the bulk film Forms a tighter film Less permeable to H 2 O and O 2 TiO 2 is encased in polymer Minimizes H 2 O and O 2 from interacting with TiO 2 ; Captures radicals 36 18

19 Sustainability (ISO 14040/44, Third Party Validation) Human Toxicity Green-house Effect Primary Energy Consumption Water Consumption Wastes 30 PVC Interior Semigloss Acrylic Paint Control Opaque Polymer 50 Euthrophication Potential Resources Depletion Non-Methanic Volatile Organic Compounds Chemical Oxygen Demand Pre-Composite Polymer Pre-Composite Polymer and Opaque Polymer Air Acidification Potential Comparative Life Cycle Assessment (LCA) of Water-borne paints for internal and external wall decoration and protection, Presentation to Peers for Project Review, Dr. H. Kheradmand, LCA and Sustainable Development Expert, Dow Coating Materials (DCM) EMEA, September 20, Trapani, A.; Bleuzen, M.; Kheradmand, H.; Koller, A. The Use of TiO2-Polymer Composites to Lower Environmental Impact and Improve Performance of Waterborne Paints, Paintistanbul 2012, September. 37 Benefits of More Ordered Paint Films Sustainability Reduced resource consumption Reduced CO 2 emissions Reduced impact on air and water quality Performance Fewer coats Greater durability Longer re-paint intervals Multi functional EVOQUE Pre-Composite Polymer Technology Cost Lower raw material cost Lower formulated cost Lower transportation cost Lower application cost 38 19

20 Thank You 39 HANDLING PRECAUTIONS PRODUCT STEWARDSHIP CUSTOMER NOTICE Before using any product mentioned herein, consult the product s Material Safety Data Sheet (MSDS)/Safety Data Sheet (SDS) for details on product hazards, recommended handling precautions and product storage. Dow has a fundamental concern for all who make, distribute, and use its products, and for the environment in which we live. This concern is the basis for our product stewardship philosophy by which we assess the safety, health, and environmental information on our products and then take appropriate steps to protect employee and public health and our environment. The success of our product stewardship program rests with each and every individual involved with Dow products - from the initial concept and research, to manufacture, use, sale, disposal, and recycle of each product. Dow strongly encourages its customers to review both their manufacturing processes and their applications of Dow products from the standpoint of human health and environmental quality to ensure that Dow products are not used in ways for which they are not intended or tested. Dow personnel are available to answer your questions and to provide reasonable technical support. Dow product literature, including safety data sheets, should be consulted prior to use of Dow products. Current safety data sheets are available from Dow. NOTICE: No freedom from infringement of any patent owned by Dow or others is to be inferred. Because use conditions and applicable laws may differ from one location to another and may change with time, Customer is responsible for determining whether products and the information in this document are appropriate for Customer's use and for ensuring that Customer's workplace and disposal practices are in compliance with applicable laws and other government enactments. The product shown in this literature may not be available for sale and/or available in all geographies where Dow is represented. The claims made may not have been approved for use in all countries. Dow assumes no obligation or liability for the information in this document. References to Dow or the Company mean the Dow legal entity selling the products to Customer unless otherwise expressly noted. NO WARRANTIES ARE GIVEN; ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE ARE EXPRESSLY EXCLUDED. NOTICE: If products are described as "experimental" or "developmental": (1) product specifications may not be fully determined; (2) analysis of hazards and caution in handling and use are required; (3) there is greater potential for Dow to change specifications and/or discontinue production; and (4) although Dow may from time to time provide samples of such products, Dow is not obligated to supply or otherwise commercialize such products for any use or application whatsoever

21 Painting a Brighter Future with Chemistry: Innovating with Higher Performing and More Sustainable Pre-composite Polymers Mark Jones Executive External Strategy and Communications Fellow, Dow Chemical Company James Bohling Fellow, Dow Chemical Company Stan Brownell Senior Research Scientist, Dow Chemical Company Slides available now and an invitation to view the recording will be sent when available. This ACS Webinar was co-produced by ACS Industry Member Programs, C&EN, and ACS Committee on Corporation Associates 41 The team from Dow Chemical developed Avanse acrylic resins and Evoque precomposite polymers to help make architectural paints greener and more economical. The team was recognized among the 2017 Heroes of Chemistry for their work. Do you know an industry chemist or team that deserves to be recognized as Heroes of Chemistry this year? Accepting nominations until April 6, 2017 Nominations for 2017 ACS Fellows: February 1, 2017 through April 6, 2017 Deadline for submissions is March 1,

22 Upcoming ACS Webinars Thursday, January 18, 2018 Science-Based Carbon Reduction Targets: An Entry Ticket to Carbon-Based Business Benefits Co-produced with ACS Professional Education Thursday, January 25, 2018 A New Strategy in Drug Discovery: Protac-Induced Protein Degradation Co-produced with the ACS MEDI Division and the American Association of Pharmaceutical Scientists Contact ACS Webinars at acswebinars@acs.org 43 Painting a Brighter Future with Chemistry: Innovating with Higher Performing and More Sustainable Pre-composite Polymers Mark Jones Executive External Strategy and Communications Fellow, Dow Chemical Company James Bohling Fellow, Dow Chemical Company Stan Brownell Senior Research Scientist, Dow Chemical Company Slides available now and an invitation to view the recording will be sent when available. This ACS Webinar was co-produced by ACS Industry Member Programs, C&EN, and ACS Committee on Corporation Associates 44 22

23 Painting a Brighter Future with Chemistry: Innovating with Higher Performing and More Sustainable Pre-composite Polymers Mark Jones Executive External Strategy and Communications Fellow, Dow Chemical Company James Bohling Executive External Strategy and Communications Fellow, Dow Chemical Company Stan Brownell Senior Research Scientist, Dow Chemical Company Slides available now and an invitation to view the recording will be sent when available. This ACS Webinar was co-produced by ACS Industry Member Programs, C&EN, and ACS Committee on Corporation Associates 45 How has ACS Webinars benefited you? This ACS Webinar was quite informative. As a consultant I am always well informed in the scientific discovery, methods and analysis. I am very grateful and thankful to ACS for providing such an opportunity to learn. Tanvir Mahmud, MS, MCC Founder and Principal, Find Your Solution Be a featured fan on an upcoming webinar! Write to acswebinars@acs.org 46 23

24 youtube.com/acswebinars Search for acswebinars and connect! 47 Benefits of ACS Membership Chemical & Engineering News (C&EN) The preeminent weekly news source. NEW! Free Access to ACS Presentations on Demand ACS Member only access to over 1,000 presentation recordings from recent ACS meetings and select events. NEW! ACS Career Navigator Your source for leadership development, professional education, career services, and much more

25 ACS Webinars does not endorse any products or services. The views expressed in this presentation are those of the presenter and do not necessarily reflect the views or policies of the American Chemical Society. Contact ACS Webinars at 49 Upcoming ACS Webinars Thursday, January 18, 2018 Science-Based Carbon Reduction Targets: An Entry Ticket to Carbon-Based Business Benefits Co-produced with ACS Professional Education Thursday, January 25, 2018 A New Strategy in Drug Discovery: Protac-Induced Protein Degradation Co-produced with the ACS MEDI Division and the American Association of Pharmaceutical Scientists Contact ACS Webinars at acswebinars@acs.org 50 25

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