HydraSiC. the complete solution for cleaning of flue gas condensate

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1 HydraSiC the complete solution for cleaning of flue gas condensate

2 HydraSiC SiC membrane systems Semi- or fully automated plants all with the option of remote monitoring and control The HydraSiC solution ensures that even the strictest discharge limits are maintained HydraSiC S131 (2 m 3 /h, simplex operation) The HydraSiC solution in many cases provides a returnon-investment in less than three years, from reducing effluent levies as a result of reusing the flue gas condensate

3 HydraSiC HydraSiC is a standardized series of UF membrane systems suitable for cleaning of scrubber water and flue gas condensate. The HydraSiC systems which utilize LiqTech s patented silicon carbide (SiC) membranes ensures an effective and consistent retention of particles and heavy metals. SiC ceramic membranes provide a stabile operation even at a recovery as high as 99%*. In addition, the SiC membranes are extremely sturdy as well as temperature and chemical resistant. The HydraSiC series is available in various versions capable of handling flows from 0,1 m3/h to as much as 40 m3/h with options and accessaries covering any needs. The units are delivered either semi- or fully automated and all with the option of remote monitoring and control through either a VPN gateway or local SCADA integration. Multiple working hours affiliated with traditional wastewater handling at power plants and district heating facilities are hereby emancipated. The HydraSiC solution ensures that even the strictest discharge limits are maintained at all times. Furthermore, the system facilitates condensate reuse through additional treatment with an RO unit. This results in a remarkable reduction of effluent levies providing a typical return on investment in less than three years. *Contingent upon a preceding particle reducing flue gas cleaning technology (e.g. bag- or electrostatic filter) Scrubber tower at a district heating facility HydraSiC S131 membrane unit

4 HydraSiC SiC membrane systems SILICON CARBIDE (SIC) CERAMIC MEMBRANES Figure 1: Silicon carbide membranes (CoMem OD25X1178) The Heart of the LiqTech systems The SiC ceramic membrane filters and retains heavy metals and particles within the ultra-filtration range. The silicon carbide (SiC) material is extremely sturdy and resistant to abrasive media, temperatures up to 800 C and rough cleaning with aggressive and oxidizing chemicals in the ph range from O to 14 - Such conditions are solely tolerated by membranes made from SiC - in addition and due to the unique hydrophilic properties of the silicon carbide material the SiC membrane offers an outstanding high flux capacity at low pressures, requiring lesser membrane surface area per treated m 3 of water, compared to other membrane materials. Furthermore, this property allows the LiqTech SiC membrane systems to consume considerably less energy - Thus the SiC membrane is in its element when filtering flue gas condensate and waste water from power, CHP and district heating plants. OBVIOUS ECONOMICAL AND ENVIRONMENTAL ADVANTAGES A LiqTech solution based on UF and RO membrane technology treats the condensate to a quality which may be used as make-up water in the transmission grid. This means that your district heating facility no longer has to pay expenses affiliated with effluent levies and, in addition, saving money for purchasing and refilling of potable (drinking water) as make-up water in the district heating pipes. Without the use of polymers - Protecting the environment! Figure 3: Flue gas condensate (left) and SiC UF cleaned condensate

5 PROCESS FOR WASTEWATER DISCHARGE Flue Gas Condensate Precipitation No Polymers UF plant UF permeat 95-98% Filterpress Pre Filter Reject 2-5% Figure 4 Dewatered sludge PROCESS FOR REUSE Flue Gas Condensate RO unit Precipitation No Polymers UF plant Permeate 95-98% suitable for RO treatment GAC Filterpress Pre Filter Reject 2-5% Figure 5 Dewatered sludge

6 HydraSiC SiC membrane systems VERSIONS CROSS-FLOW SEPARATION HydraSiC S ( l/h) Semi Automatic - Simplex operation, Manuel CIP station HydraSiC PS ( l/h) Fully automated - Simplex operation, Automatic CIP station HydraSiC PM ( l/h) Fully automated- Multiplex, continuous operation** Figure 7: Full control - Screenshot from VPN Gateway SEMI DEAD-END FILTRATION HydraSiC SD ( l/h) Semi Dead-End - Simplex operation, Manuel CIP station HydraSiC PD ( l/h) Semi Dead-End - Simplex operation, Automatie CIP station HydraSiC MD ( l/h) Semi Dead-End - Multiplex, continuous operation** HYDRASIC ACCESSORIES CP units 0,2-14m 3 (Precipitation tank) Buffer tanks with level sensor 0,5-15m 3 Simex filter presses for dewatering of UF rejekt Figure 8: CP1000 precipitation tank and reject tank All systems are available with VPN gateway or SCADA gateway **Automatic CIP station. The system is capable of operating during CIP procedure

7 TECHNICAL SPECIFICATIONS Type S17 S27 S131 S231 S199 PS131 PS231 PS199 System configuration (Simplex/Multiplex) Simplex Simplex Simplex Simplex Simplex Simplex Simplex Simplex Cross flow operation Integrated Integrated Integrated Integrated Integrated Integrated Integrated Integrated No. of multihousings No. of membranes per housing Total membrane area (m²) 2,1 4,2 9,3 18,6 29,7 9,3 18,6 29,7 Feed 230 LMH max. (m³/h) 0,5 1,0 2,1 4,3 6,8 2,1 4,3 6,8 CIP procedure Manual Manual Manual Manual Manual Automatic Automatic Automatic Typical CIP procedure duration pr. housing (mins.) Backflush system Optional Optional Optional Optional Optional Optional Optional Optional Typical backflush frequency every (minutes) Typical backflush duration (seconds) Power supply 1 x 230V/ 3 x 400V/ 3 x 400V/ 3 x 400 V/ 3 x 400V/ 3 x 400V/ 3 x 400V/ 3 x 400V/ 7,6 A 13,2 A 13,9 A 18,1 A 31,2 A 14,2 A 19,3 A 31,2 A Energy consumption (KWh/m³) 0,32 0,29 0,36 0,52 0,42 0,30 0,39 0,42 Feed pump flow min. (m³/h) 0,10 0,32 0,66 1,00 1,68 0,66 1,00 1,68 Feed pump flow 1,5 bar (m³/h) 0,8 1,6 3,3 5,3 8,4 3,3 5,3 8,4 Recommended recovery max. (%) Pressure min. at inlet valve (bar) 0,1 0,1 0,1 0,1 0,1 0,1 0,1 0,1 Pressure max. at inlet valve (bar) 1,5 1,5 1,5 1,5 1,5 1,5 1,5 1,5 Temperature max. at inlet valve (ºC) Pipe material PE PE PE PE PE PE PE PE PLC brand Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Allen Bradley Feed water inlet connection DN (mm) Permeate outlet connection DN (mm) Retentate outlet connection DN (mm) Drain outlet connection DN (mm) Type PM27 PM231 PM331 PM431 PM531 PM631 PM731 PM831 System configuration (Simplex/Multiplex) Multiplex Multiplex Multiplex Multiplex Multiplex Multiplex Multiplex Multiplex Cross flow operation Integrated Integrated Integrated Integrated Integrated Integrated Integrated Integrated No. of multihousings No. of membranes per housing Total membrane area (m²) 4,2 18,6 27,9 37,2 46,5 55,8 65,1 74,4 Feed 230 LMH max. (m³/h) 1,0 4,3 6,4 8,6 10,7 12,8 15,0 17,1 Feed 230 LMH during CIP operation (m³/h) 0,5 2,1 4,3 6,4 8,6 10,7 12,8 15,0 CIP procedure Automatic Automatic Automatic Automatic Automatic Automatic Automatic Automatic Typical CIP procedure duration pr. housing (mins.) Backflush system Optional Optional Optional Integrated Integrated Integrated Integrated Integrated Feed flow during backflush operation max. (m³/h) N/A N/A N/A 4,3 5,3 6,4 7,5 8,6 Power supply 3 x 400 V/ 3 x 400 V/ 3 x 400 V/ 3 x 400 V/ 3 x 400 V/ 3 x 400 V/ 3 x 400 V/ 3 x 400 V/ 14,6 A 28,3 A 37,0 A 48,0 A 51,5 A 66,5 A 66,5 A 69,5 A Energy consumption (KWh/m³) 0,48 0,95 0,89 0,43 0,44 0,40 0,47 0,52 Feed pump flow min. (m³/h) 0,6 1,0 2,0 3,0 4,0 5,0 6,0 7,0 Feed pump flow 1,5 bar (m³/h) 1,6 5,3 8,0 10,6 13,3 16,0 18,6 21,3 Recommended recovery max. (%) Feed water inlet connection DN (mm) Permeate outlet connection DN (mm) Retentate outlet connection DN (mm) Drain outlet connection DN (mm) Simplex Cross Flow Multiplex Cross Flow Type SD17 SD27 SD131 PD131 PD199 MD27 MD231 MD331 MD431 MD531 System configuration (Simplex/Multiplex) Simplex Simplex Simplex Simplex Simplex Multiplex Multiplex Multiplex Multiplex Multiplex S.D.E. S.D.E. S.D.E. S.D.E. S.D.E. S.D.E. S.D.E. S.D.E. S.D.E. S.D.E. Cross flow operation N/A N/A Optional Optional Optional N/A N/A N/A N/A N/A No. of multihousings No. of membranes per housing Total membrane area (m²) 2,1 4,2 9,3 9,3 29,7 4,2 18,6 27,9 37,2 46,5 Feed 850 LMH max. (m³/h) 1,8 3,6 7,9 7,9 25,2 3,6 15,8 23,7 31,6 39,5 Feed 850 LMH during CIP operation (m³/h) N/A N/A N/A N/A N/A 1,8 7,9 15,8 23,7 31,6 CIP procedure Manual Manual Manual Automatic Automatic Automatic Automatic Automatic Automatic Automatic Typical CIP procedure duration pr. housing (mins.) Backflush system Integrated Integrated Integrated Integrated Integrated Integrated Integrated Integrated Integrated Integrated Feed flow during backflush operation (m³/h) N/A N/A N/A N/A N/A 1,8 7,9 15,8 23,7 31,6 Power supply 1 x 230 V/ 3 x 400 V/ 3 x 400 V/ 3 x 400 V/ 3 x 400 V/ 3 x 400 V/ 3 x 400 V/ 3 x 400 V/ 3 x 400 V/ 3 x 400 V/ 6,6 A 12,3 A 13,1 A 13,6 A 29,1 A 13,6 A 25,8 A 34,1 A 45,2 A 48,9 A Energy consumption (KWh/m³) 0,56 0,76 0,51 0,83 0,64 1,26 0,13 0,30 0,64 0,61 Feed pump flow min. (m³/h) 0,6 1,0 2,1 2,1 6,9 1,0 4,3 6,4 8,5 10,7 Feed pump flow 1,5 bar (m³/h) 2,6 5,2 10,7 10,7 34,3 5,2 21,3 31,8 42,5 53,3 Recommended recovery max. (%) 99,0 99,0 99,0 99,0 99,0 99,0 99,0 99,0 99,0 99,0 Feed water inlet connection DN (mm) Permeate outlet connection DN (mm) Backflush outlet connection DN (mm) Drain outlet connection DN (mm) *Depending on specific application Semi Dead-End

8 SELECTED REFERENCES EON is one of the largest investor owned energy companies in the World, servicing approximately 35 million customers in Europe, Russia and the United States. In 2015 LiqTech supplied SiC UF technology for two systems making it possible for EON to comply with the very strict effluent regulations which applies for the coal fired plants in Germany. Horsens Kraft Varmeværk (Horsens CHP, DK) has an annual production which utilizes approximately MWh of power and district heating by incinerating tons of waste. In 2014 LiqTech delivered a SiC UF solution entailing savings which facilitates a short ROI as well as maintaining the effluent limit values. In 2016 Vestervig District Heating Facility a.m.b.a. (DK) has invested in a HydraSiC systems to ensure compliance of primarily their Cadmium limit values. ABOUT LIQTECH LiqTech International A/S is a Danish clean tech company, specialized in designing, producing and delivering industrial filtration units and solutions for the treatment of la. waste water from power plants. LiqTech focuses on the cleaning of flue gas condensate and scrubber water, essentially rendering possible the vision of reusing the once encumbering waste water, by transforming it into a highly feasible and a precious asset instead, through the employment of Ultra Filtration units based on ceramic silicon carbide membrane technology. LiqTech s turnkey solutions has already proven their performance, by delivering both reliability, sturdiness and extremely high efficiency, for power plant customers in Denmark and Germany as well. LiqTech was Iisted on NYSE in #TAGS: #scrubber water #waste water treatment #wood chips #stubble and biomass fired plants #flue gas condensate #flue gas #flue gas condensation #wet scrubber #reuse #process water #make-up water #heavy metal removal #SiC #reverse osmosis #RO #nano filtration #NF #UF #effluent #Ievy #levies #discharge #environment #silicon carbide #ultra filtration #ceramic membrane LiqTech International A/S Industriparken 22 C DK-2750 Ballerup T: info@liqtech.com

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