Plasma Hand Cutting Inverter

Transcription

1 Plasma Hand Cutting Inverter For fabrication and assemblage, for shops and construction sites CUTi 15 CUTi 51 CUTi 31 With Kjellberg Plasma through thick and thin.

2 High-Tec experiences also for cutting inverters More than 40 years ago Kjellberg Finsterwalde has started as the first and leading manufacturer in Europe the development and production of plasma cutting equipment. Since that time the enterprise has contributed pioneering advances for improving the cutting results, the productivity and the variation of the products. One important milestone was the introduction of the FineFocus technology. Based on that approved and worldwide employed plasma technology, since the year 2000 the revolutionary HiFocus technology is overcoming the world of the automated cutting, representing the highest technical standard. The plasma cutting units for manual and mechanized cutting operations make profit from the large experience and knowledge, gathered in the recent years from the development of the automated cutting technology. They significantly are completing the product range, and are giving the customer the possibility to choose individually the most effective unit for his job. Powerful and reliable CUTi - inverters convince Excellent cutting quality at all electrically conductive materials due to the up to date inverter technology with stepless current setting, high cutting capacity and sturdy plasma torches CUTi 31 and CUTi 51 are suitable for electronically controlled power generating sets Filter regulator for absolute dry plasma gas Economic and productive Superior price efficiency of plasma units and consumables High cutting speed ensures optimum productivity Low energy consumption because inverter technology Cost saving plasma gas air (nitrogen applicable) Extremely favourable output to weight factor (international record value for CUTi 51: 20 kg at 120 A and 50 mm cutting thickness) Kit of spare parts ensures quick change of cathode and nozzle (standard accessory) Flexible and reliable Easy handling and versatile use of all accessories, like cap for template cutting, contact cap, bevelling cap, circle attachment, special consumables for corner cutting (up to 70 A), and so on Comfortable handling of the units during transportation and operation because of low weight Central torch connector with safety circuit ensures safe and fast torch change and easy transportation CUTi 15 with mains adapter applicable for connection to a single phase socket (16 A) with reduced cutting current (max. 30 A) Suitable for the use in environments with increased hazard of electric shock

3 Assorted tools for manifold applications Air cooled plasma torches - leight-weighted and comfortable Plasma torch PHT 31 for CUTi 15 and CUTi 31(left) and PHT 51 for CUTi 51, both with a distance spring for keeping a constant distance to the workpiece and for observing the plasma arc Circles and straight lines Template cutting with contact cap makes torch handling easy as with distance spring or guide wheels workpiece Bevel cutting Guide wheels with circle attachment for circle cutting as well as for straight line cutting along markings with bevelling cap for 30 and 45 or bevelling attachment with stepless inclination adjustment for plate cutting or welding seam preparation workpiece Corners and profiles workpiece Gouging with special consumables, easy and clean (CUTi 31 and CUTi 51) Extended consumables for cutting at inaccessible parts of workpiece workpiece

4 Technical data of the plasma inverters Powerful reliable lightweights for flexible and mobile applications in shops and on erection sites Connecting voltage (V) Connecting power (kva) Mains fuse, slow(a) Open circuit voltage (V) Cutting current (A) Duty cycle CUTi 15 CUTi 31 CUTi 51 1x230 +5% / -10 % (single ph.)* / 32 (CEE) A / 40%; 30A / 100% Maximum cutting range Recommended cutting range 3 x % / -10% A / 35%; 50A / 100% 3 x % / -10% A / 35%; 90A / 100% Cutting range (mm) 10 Plasma and cooling gas Air consumption (l/min) Cutting press. (bar/mpa) Weight w.mains cable (kg) Dimensions (mm) Ambient temperature ( C) Accessories (standard) Air (0.5) x 230 x up +40 Shoulder belt *Mains adapter cable Filter regulator Spare parts kit Air (0.5) x 190 x up +40 Shoulder belt Filter regulator Spare parts kit Air (0.5) x 190 x up +40 Shoulder belt Filter regulator Spare parts kit The plasma cutting units are CE conform and comply with the valid instructions and regulations of the European Union. They are developed and manufactured on basis of the standards EN (VDE 0544, part 1) and BGV D1. All the Kjellberg plasma cutting units are holding the S-mark, and are therefore applicable in environments with increased hazard of electric shock. The fabrication follows DIN EN Our products are representing a high level of quality and reliability. We reserve the right to change design and/or specifications without notice. Claims of whatever kind can not derived from this prospectus Kjellberg Finsterwalde Elektroden und Maschinen GmbH Germany D Finsterwalde Leipziger Str. 82 Tel.: Fax: kjellberg@kjellberg.de Internet:

5 Manual Cutting and Gouging with FineFocus Plasma Cutting Units CUTLINE 10G CUTLINE 20G CUTLINE 40G CUTLINE 20W CUTLINE 40W For all electrically conductive materials with plasma gas air and gas- (G) or water-cooled (W) plasma torches with FineFocus technology

6 Versatile application CUTLINE = Manual plasma cutting with highest quality Suitable for straight line cutting, profile cutting and interrupted cutting; for bevel cutting, hole cutting and fusion drilling, scrap cutting in nearly all positions. Plasma gouging as the clean alternative to carbon arc gouging - advantageous, because no aftertreatment necessary, low heat input, very low distortion. The process easily can be followed visual, noise level and smoke formation are widely reduced. The units are distinguished by cutting speed up to eight times heigher than with gas cutting excellent cutting results due to the Double-Straight Effect both sides of the cut can be used ( Savings Cut ) small kerfs, therefore low loss of material and low pollution running cutting start as well as running piercing possible, no reference point required high longevity of consumables, because of soft-start circuit and directly water-cooled torches, very low time-wasting for change of consumables automatic power increase of pilot arc at work contact easy torch change without tools because of central connectors high rate of duty cycle through effective cooling; small-sized power sources require low placement space The choice is with you: water- or air-cooled? Kjellberg Finsterwalde is the only supplier of manual plasma cutting units with Fine- Focus-technology. Costs 100 % Operation costs Torch repair costs Pollution emission Air consumption Life time cathode Life time nozzle Water cooled FineFocus-plasma torches with their direct cooling principle for the consumables are reaching a five times higher life time of nozzles and cathodes. Therefore we recommend for constant Cutting time water-cooled plasma torch air-cooled plasma torch Advantages of water-cooled plasma torches applications generally the use of water-cooled installations. The result is a considerably reduction of operating costs

7 Flexible application of hand torches with various accessories Kjellberg Finsterwalde offers a wide range of accessories for all plasma hand torches. There are contact caps and contact nozzles; distance caps and distance holders for template cutting; special nozzles, ceramic caps and shock protectors for the gouging process. The later three items are only to change, when preparing the standard hand torch for gouging, where the torch head is exposed to extreme heat and physical stress. For the bevelling of plate edges or for preparation of welding seams we are offering special bevel o o caps with 30 und 38, as well as a bevel cutting attachment with free adjustable bevel angle. Template cutting Bevel cutting with Bevel cap Gouging When cutting along marking lines a wheel guide is very helpful. At higher dimensions the Plasma Tractor FE 1 can Bevel cutting attachment be used. Circle cutting easily can be performed when using the circle attachment in connection with a magnetic or suction holder for safe circle fixture. Wheel guide Circle attachment Plasma tractor Our wide range of accessories enables the operator to solve various cutting problems. Please contact us, if you need support for your special application. We surely will help you.

8 Technical data Type CUTLINE 10G CUTLINE 20G CUTLINE 40G CUTLINE 20W CUTLINE 40W Mains voltage, 50 Hz (V), 3 phase Mains fuse, slow (A) SPECIAL mains voltage, 50 Hz (V) VERSION mains fuse, slow (A) Connecting power (kva) Protection class Insulation class Open circuit voltage (V) Cutting current (A) Duty cycle (%) Cutting thickness 1) quality cut (mm) max. cut (mm) Plasma gas Ignition Weight (kg) Dimensions (L x W x H) (mm) 230 / / IP 22 F x420x / / IP 22 F / x490x IP 22 F / air high voltage x490x / / IP 22 F 275 / x490x IP 22 F / x490x880 Torch type for plasma cutting unit PB-S10 LH CUTLINE 10G PHT-31 G/L CUTLINE 20G PHT-51 G/L CUTLINE 40G 4) PHT-30 W/L CUTLINE 20W 4) PHT-45 W/L CUTLINE 40W Cutting current (A) Hose parcel length (m) Cooling Air pressure (MPa/bar) Ignition 2) Plasma gas air Pressure (MPa/bar) Total air consumtion (l/min) ,4 / 40 0,4 / air 0,5 / ,5 / ,5 / high voltage 0,5 / ) 6 (10) water - - 0,5 / ) 6 (10) - - 0,5 / 5 Main arc start Protective circuit Full-automatic power increase after workpiece contact through pilot arc Protective cap with safety cut-off 1) material depending, standard qualities 2) pressure and flow rate adaptations to work conditions possible 3) optimum 4) plasma torches with FineFocus-technology Quality features EN S ISO 9001 The plasma cutting units possess the CE conformity and also conform to the valid regulations of the European Union. Development and production take place according to the following standards: EN (VDE 0544, part 1) and BGV D1. The plasma cutting systems are in possession of the S mark and therefore applicable to work places with increased electrical endangerment. All products are manufactured under strict quality assurance control and proved by certificates and productrelated test records. The production takes place according to DIN EN ISO Our products are produced according to the latest technical developments. We reserve the rights for technical changes during production. Therefore, claims of whatever kind can t derived from prospectus Kjellberg Finsterwalde Elektroden und Maschinen GmbH Germany D Finsterwalde Leipziger Str. 82 Tel.: Fax: kjellberg@kjellberg.de Internet:

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