SEMBIT SQA Unit F9J4 04 Carrying out measurement systems analysis (MSA)
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- Julianna Rosamund Pearson
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1 Overview This unit covers the competences required for carrying out measurement systems analysis (MSA). It involves selecting an appropriate measurement system on which to carry out the analysis, and obtaining all the necessary data in order to carry out the measurement systems analysis. You will be expected to apply the principles and processes of measurement system analysis, which will include such things as completing a calibration study on a gauge, conducting a gauge linearity study, completing either an attribute or a variable gauge repeatability and reproducibility study, conducting a metrology study on a measurement system which includes either a variable or attribute gauge repeatability and reproducibility study. You will be required to carry out the analysis using the appropriate techniques, and to record the results of the analysis in the appropriate format. From this information, you will need to determine the percentage gauge repeatability and reproducibility of the measurement system under study, and to produce a detail report suggesting ways in which the measurement system might be improved. Your responsibilities will require you to comply with organisational policy and procedures for the activities undertaken, and to report any problems with the activities that you cannot solve, or that are outside your responsibility, to the relevant authority. You will need to ensure that all the necessary documentation is completed accurately and legibly. You will be expected to take full responsibility for your own actions within the activity, and for the quality and accuracy of the work that you produce. Your underpinning knowledge will provide a good understanding of measurement systems analysis, and will provide an informed approach to the techniques and procedures used. You will need to understand the principles and application of MSA, in adequate depth to provide a sound basis for carrying out the activities to the required criteria. Applying safe working practices will be a key issue throughout. SEMBIT3-25 1
2 Performance criteria You must be able to: P1 work safely at all times, complying with health and safety and other relevant regulations and guidelines P2 select an appropriate measurement system on which to carry out the analysis P3 obtain all the necessary data in order to carry out the measurement systems analysis P4 carry out the analysis, using the appropriate techniques P5 record the results of the analysis in the appropriate format P6 determine the percentage gauge repeatability and reproducibility of the measurement system under study, and suggest ways of improving the measurement system P7 produce a measurement systems analysis report, detailing ways of improving the measurement system under study SEMBIT3-25 2
3 Knowledge and understanding You need to know and understand: K1 the health and safety requirements of the area in which you are carrying out the measurement systems analysis K2 why we should study our measurement systems K3 how to select a measurement system for analysis K4 the possible sources of measurement systems variation K5 the use of measurement systems analysis, and how it can be used in a Six Sigma improvement project K6 how to conduct a variable and a attribute repeatability and reproducibility study K7 the terminology used in measurement system analysis (such as bias, linearity, stability, accuracy, repeatability, discrimination, resolution, reproducibility) K8 how to conduct a measurement systems analysis study K9 how to calculate gauge repeatability and reproducibility K10 how to calculate gauge precision and tolerance K11 industry rules for repeatability and reproducibility results K12 the extent of your own authority within the project, and to whom you should report in the event of problems that you cannot resolve SEMBIT3-25 3
4 Additional Information Scope/range related to performance criteria You must be able to: 1. carry out a measurement system analysis, which includes three from the following: 1.1. completing a calibration study on a gauge 1.2. conducting a gauge linearity study 1.3. completing either an attribute or a variable gauge repeatability and reproducibility study 1.4. conducting a metrology study on a measurement system which includes either a variable or attribute gauge repeatability and reproducibility study 2. determine the type of measurement system variation, to include two of the following: 2.1. bias 2.2. linearity 2.3. stability 2.4. accuracy 2.5. repeatability 2.6. reproducibility SEMBIT3-25 4
5 Developed by SEMTA Version number 1 Date approved December 2008 Indicative review date Validity Status Originating organisation December 2013 Current Original SEMTA Original URN 25 Relevant occupations Business, Administration and Law; Associate Professionals and Technical Occupations; Business management; Business and Finance Associate Professionals Suite Business Improvement Techniques Suite Key words Engineering, business, improvement, techniques, measurement systems analysis, MSA, repeatability, reproducibility SEMBIT3-25 5
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