EffiMat Storage Technology
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1 EffiMat Storage Technology A WHOLE NEW APPROACH Status Jan 2017
2 EffiMat - The New μ-load Customized customer solutions for small parts handling, picking and storage. Our products are unique based on speed and flexibility. 2
3 Our company profile EffiMat Storage Technology A/S offers customized solutions for handling and storage of small parts. We are fast, flexible and produce with excellent quality. EffiMat believe that a solution is delivered successfully when we have solved a real business challenge, resulting in measurable positive changes. Our strategy is longterm, international, ambitious and based on very experienced people within the logistics industry. Additionally, EffiMat integrates products such as conveyors, boxes and scanners. In cooperation with our Americn partner SencorpWhite we also offer their product range. This includes vertical and horizontal carousels. EffiMat is owned by the management, VF Venture (Vækstfonden) and Danfoss shareholder Peter Mads Clausen via the company PMC Star Aps. Our product portfolio EffiMat ClassicMat With integration of EffiSoft and EffiCare 3
4 EffiMat The compact and fast microload system 3-5x faster than other vertical storage systems Fully integrated with different warehouse automation and robot technologies Handling of items in standard boxes within the systemerator Very flexible and compact storage in boxes Boxes 400 x 600 mm with different heights and 25 kg additional load Easy configuration and planning Ideal ergonomics Withdrawal with tilt as an option (boxes will be leaning towards the operator) Up to 400 boxes per hour, simultaneously up to 10 boxes Integration of conveyor systems possible - automated feeding > 50% energy saving New type of class B cladding with noise reduction as standard EffiMat Mark II, without Tilt EffiMat at Hydac 4
5 Features of EffiMat Naturally, the boxes can be subdivided Not only the whole trays will be moved, but also each order item one box up to 5 containers simultaneously Performance: Up to 400 boxes per hour Optional with tilt within the removal Video available at Please contact us for further examples. 5
6 EffiMat - The New μ-load EffiMat Basic and extension modules Basic modul Extension modul 1 Extension modul 2 Extension modul 3 Master Slave 1 Slave 2 Slave 3 In addition to the known variant there is also a modular design: A basic module (5 + 0) can be extended with up to 3 modules In order to achieve a faster picking, the "tilt" can be renounce. Of course the tilt option is still a opportunity! width: mm depth: mm Easy connection of automation and conveyor technology 6
7 EffiMat - The New μ-load One of the essential features of EffiMat is automatic infeeding. Another option is the automatic loading of flow racking systems. The degree of automation can be increased by eliminating the (manual) operating opening. At the Logimat 2017 in Germany we will use this solution for the first time! 7
8 EffiMat - The New μ-load EffiFlex Integration of an automated system and automated feeding Combination with automatic Existing systems can also be expanded and thereby more powerful! 8
9 ClassicMat Traditional vertical lift module - VLM with the newest technology Tray width from 2000 until 4000 mm Machine witdth or mm Tray depth 650 / 820 / 1000 mm Machine depth / / mm Operator friendly and safe opening Maximal vertical speed through leightweight and weight control with automatic speed adjustment Energy saving lift due to the low weights Rack and pinion principle Modern PLC-technology of B&R New type of class B cladding with noise reduction as standard Danish Design Improved ergonomics due to the tilt (optional) Online support and online services with the EffiCare Light curtain Rack and pinion principle 9
10 ClassicMat with Tilt Improved ergonomics thanks to the "tilt" The tray is tilted towards the operator The inclination and which trays should be tilted can be adjusted 10
11 ClassicMat with PopUp A unique solution: Heavy parts can be stored and removed without handling technology. PopUp head with cylindrical rollers Distances and roll form will be selected according to the project Shelve examples "without bottom" During loading, the head rises through the tray and the parts can be rolled 11
12 EffiSoft and EffiCare EffiSoft, our Warehouse Management System (WMS) supports advanced logistic solutions and clever handling for warehouses with automated material handling equipment. An easy integration of EffiSoft can be done to host systems such as SAP and Microsoft Business Solutions, and a platform that allows integration to nearly any other host system. EffiCare provides your business flexible, reliable and efficient services. Service and maintenance are carried out by local partners. The remote 24/7 access to controls as well as software allows us to offer proactive monitoring before compromising operating time. 12
13 Example for a SAP connenction Stockpiling Stock removal From where the item in the right amount can be taken will be shown on the screen. Order management from the PC workplace Operation and confirmation directly at the lift 13
14 Gallery I Telescope Hoist Horizontalcatalyser Modern PLC control EffiMat at Nibe, Sweden 14
15 Gallery II Customer example ClassicMat Storage of spare parts in 2 ClassicMat Control Cabinet Power chain User interface EffiSoft Light 15
16 Gallery IV Customer example EffiMat with integrated conveyor EffiMat pick opening Automated outfeed on the backside EffiMat side view - with an automated outfeed Main screen Height sensor at the beginning of the main track (double control of the boxes height) Automatic feed of the boxes through a conveyor system Infeed Conveyor 16
17 Why EffiMat? Easy configuration and planning Noise reduction through new cladding Very flexible and integrable High speed picking, up to 400 boxes/h Improved ergonomics by using fast and secure tilts as standard Very compact, automated storage For more information: Jørgen Flemming Ladefoged Director & Founder Mobile: Henrik Wendelboe Director & CSO Mobile:
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