D.LASER RP / LM.

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1 SCHNEID-SPECIAL FIBER LASER Cutting Systems 2017 D.LASER RP / LM

High-speed Laser Cutting Systems D.Laser RP / LM / Fiber Laser Cuts large and very large size sheet metal plates with superior cut quality and productivity.

Robust machine frame made of welded, low-stress annealed steel construction Massive gantry design capable to absorb high axis loads and acceleration forces Automatic changing table system with

2 High-speed Laser Cutting Systems D.Laser RP / LM / Fiber Laser Cuts large and very large size sheet metal plates with superior cut quality and productivity. Equipped with fiber lasers of various beam powers. Lowest operating cost due to highest efficiency. Robust machine frame made of welded, low-stress annealed steel construction Massive gantry design capable to absorb high axis loads and acceleration forces Automatic changing table system with electric height adjustment to minimize down-times, table can be loaded and unloaded during the cutting process Small parts, residue and slag are transported on a conveyor underneath the cutting table towards the front (operator side of the machine) for quick and easy removal Maintenance-free beam guide is provided by a flexible fiberoptic cable, and long life of the laser source is ensured Highest axis speeds and accelaration in the case of the LM series 2

3 D.Laser RP / LM / Fiber Laser Laser cutting process takes place within a sealed, laser-safe enclosure, whereby machining can be monitored through a protective glass window CNC control based on Sinumerik 840 D with application-specific user interface Technology database includes cutting parameters and pre-set cycles for various metals CAD/CAM software (METALIX or LANTEK) with various nesting options to ensure optimal use of materials 3

High-precision, hardened helical racks make it possible to achieve very high values of accelaration (10 m/s 2 ), speed (100 m/min) and accuracy (± 0.05 mm).

4 D.Laser RP / LM / Fiber Laser Rack and pinion motion system (RP Series) Axes motion is achieved by rack and pinion design. There are no intermediate load transmitting elements between the motor and the pinion which otherwise could cause precision losses. High-precision, hardened helical racks make it possible to achieve very high values of accelaration (10 m/s 2 ), speed (100 m/min) and accuracy (± 0.05 mm). Linear motor motion system (LM Series) Moving axes are driven by high-speed and high-accelaration linear motors which are the latest state-of-the-art in linear technology. These motors make it possible to achieve very high values of accelaration (20 m/s 2 ), speed (200 m/min) and accuracy (± 0.03 mm). Z axis with higher acceleration The rigid bridge prevents to vibrate at high speed and guaranties highly accurate cutting geometry due to the world s favorite cutting head of PRECITEC. Easy access side door There is a standard side door to access the introduced cutting sheet and correct the cutting parts positions during the operation. This side door is also used by the service team for the laser machine maintenance.

D.Laser RP / LM / Fiber Laser Multi-chamber high-efficient suction system The multi-chamber high-efficient suction system

Scrap conveyor The optional lateral automatic scrap conveyors allow the removal of scrap pieces from the working area

The sideways operation of the short conveyors allow for easy maintenance and trouble-free running.

The shuttle table changing system allows convenient loading of new sheets after the unloading of finished parts while the

5 D.Laser RP / LM / Fiber Laser Multi-chamber high-efficient suction system The multi-chamber high-efficient suction system offers the ability to make an equal amount of suction during the cutting operation of the whole machine cutting area. Scrap conveyor The optional lateral automatic scrap conveyors allow the removal of scrap pieces from the working area without the need to interrupt the cutting process. The sideways operation of the short conveyors allow for easy maintenance and trouble-free running. Automatic shuttle table Integrated shuttle tables maximize the productivity and minimize the material handling times. The shuttle table changing system allows convenient loading of new sheets after the unloading of finished parts while the machine is cutting another sheet inside the working area. The shuttle table system is fully electric and maintenance free: there are no hydraulic oils to handle and the table changes take place fast, smooth and energy-efficient.

Laser Cutting System at a glance Chiller The IPG laser beam source and the Laser cutting head are cooled by a specially designed, low energy consuming, highly efficient chiller unit.

6 Laser Cutting System at a glance Chiller The IPG laser beam source and the Laser cutting head are cooled by a specially designed, low energy consuming, highly efficient chiller unit. Filter unit Used to eliminate dust, particles and harmful fumes generated during cutting (Fully automatic dust collecting shake filter). Laser-safe housing Rigid machine frame inside Shuttle table Scrap Conveyor OPERATOR Multi-chamber suction system Control panel Ergonomic work space for operator 6

For that the machine housing is enlarged on the side where the control panel is positioned, to cover also the workspace of the rotating unit in a laser-safe manner.

7 Option of Tube Cutting As an option, the Laser Cutting System can additionally be equipped with a rotating device. Within the processing area of the laser machine, this unit will be placed beside the flat-bed cutting table. For that the machine housing is enlarged on the side where the control panel is positioned, to cover also the workspace of the rotating unit in a laser-safe manner. For the manual loading of the rotating device, within the side wall of the housing a segmented roll-up door is integrated for easy access. Tube cutting system Tube diameter range Maximum square profile dimension Maximum cutting length 30 mm 400 mm 250 x 250 mm 3000 mm in case of table length of 3000 mm 6000 mm in case of table length of 6000 mm or more Maximum material thickness Maximum load depending on the material and the laser power 120 kg/m Support units available and to be adjusted depending on the tube length Fume extraction through the centre of the rotary chuck Tubes can be provided with contour cuts as well as can be cut off. Tubes with round and square cross-sections can be processed. 7

Laser Cutting Head Depending on the installed laser power, different cutting heads are used, and these cutting heads guarantee excellent cut quality: LightCutter up to 1.

8 Laser Cutting Head Depending on the installed laser power, different cutting heads are used, and these cutting heads guarantee excellent cut quality: LightCutter up to 1.5 kw with manually adjustable focal position ProCutter starting at 2 kw (see picture) with CNC controlled focal position and integrated cutting head monitoring Automatic laser nozzle cleaning The ProCutter offers a complete solution for the laser-based fusion cutting using nitrogen as cutting gas for thin and medium metal thickness. In oxygen cutting, greater material thicknesses can also be processed while maintaining high standards of quality. The potential of the cutting head maximizes productivity providing the best possible performance, range of flexibility and degree of reliability. A robust and dustproof housing ensures a long service life and allows external linear drive accelarations up to 4.5 g, enabling an efficient cutting operation. High-quality optics and the highest standards of quality in manufacturing and assembly ensure optimum laser beam guidance and shaping with high focal position stability, even at high laser power. 8

9 Laser Cutting Head Motorized focus position adjustment for automatic machine setup and piercing work Drift-free, fast-reacting distance measurement Zoom lens for automatically adjusting the focus diameter Completely dustproof beam path with protective windows LED operating status display Output of the operating parameters via Bluetooth and interface for machine control Monitoring of the piercing process and detection of cutting breaks with CutMonitor (optional) 9

10 Laser Cutting Head Dynamic laser cutting machines require smart cutting heads for their operations. ProCutter of PRECITECoffers a fully-integrated sensor system that monitors the cutting process and provides the relevant information to the user. Focal position adjustment: Manual or motorized via machine control External interface: Output of all sensor data as an analog value, readout the values via Bluetooth, set of thresholds Protective glass of collimation unit Focusing lens: High-quality optics I X/Y adjustment and repositioning I additional protective glass below focusing lens CutMonitor: Monitoring of piercing process and detection of cut interruption (optional) Protective glass cartridge: protecting the optics against dirt and fume I monitoring of attendance and contamination I tool free, easy change LED bar: For immediate display of the current system state (pressure, temperature, drive, contamination) Mounting of the head: Easy accessibility from the front Distance measurement: Fast, exact distance measurement at any operating temperatures, even at high accelarations 10

The database includes the cutting parameters for standard materials (steel, stainless steel, aluminium) for common thickness ranges.

11 Control Panel The Sinumerik 840D CNC controller is an efficient 32-bit microprocessor system with an integrated PC. The controller has a easy-to-use operator interface and a complete cutting database for all standard cutting applications. The database includes the cutting parameters for standard materials (steel, stainless steel, aluminium) for common thickness ranges. Based on these reference values the operator can easily improve the cutting quality for different types of materials. The laser power is continuously controlled as a function of the momentary cut geometry and cutting velocity 6 MB expanded user memory External memory option CAD/CAM Software (Lantek - Metalix) Advanced optimization: tools optimization Fast tool way collision protection. Toolway optimization to prevent damage from possibly deformed material Writings can be applied directly on the material to be cut by the system Cutting direction, clockwise or opposite is supported Advanced corner applications provide perfect corners and soft cutting Common Cuttings: This function is especially useful for thick plates and reduces the need of piercing during cutting Automatic entry point Fully automatic cutting Z axis control 11

12 Technical Specifications Specifications D.Laser 1530 RP 2040 RP 2060 RP 2080 RP RP X axis travel mm Y axis travel mm Z axis travel mm Plate dimension (max.) mm 3048 x x x x x 2032 Max. part weight kg/m Rapid feed X / Y axis m/min Axis acceleration m/s Positioning accuracy mm ± 0.05 ± 0.05 ± 0.05 ± 0.05 ± 0.05 Repeatability mm ± 0.05 ± 0.05 ± 0.05 ± 0.05 ± 0.05 Weight kg Specifications D.Laser 1530 LM 2040 LM 2060 LM 2080 LM LM X axis travel mm Y axis travel mm Z axis travel mm Plate dimension (max.) mm 3048 x x x x x 2032 Max. part weight kg/m Rapid feed X / Y axis m/min Axis acceleration m/s Positioning accuracy mm ± 0.03 ± 0.03 ± 0.03 ± 0.03 ± 0.03 Repeatability mm ± 0.03 ± 0.03 ± 0.03 ± 0.03 ± 0.03 Weight kg

13 Technical Specifications Standard Equipment Complete system including CNC control (Sinumerik 840 D), Ytterbium fiber laser, fiber optic cable, high-power cutting head, capacitive height sensing, laser protection booth, automatic shuttle table system, small parts and slag conveyor, central lubrication, coolant regenerator, vacuum and filter system, CAD/CAM software, operating and programming instructions Ytterbium Fiber Laser FL 500 FL 1000 FL 2000 FL 3000 FL 4000 Wavelength µm CW beam power, max. W Pulse peak power W Power stability % ± 2 ± 2 ± 2 ± 2 ± 2 CW beam power, min. W Pulse frequency, max. Hz Power consumption kw max. 1.6 max. 3.1 max. 6.2 max. 9.1 max Cutting Capacity Mild steel mm Stainless steel mm Aluminum (AIMg3) mm Brass mm Copper mm

14 14 Schneidbeispiele

15 Unsere Leistungen für Sie im Überblick Serviceleistung CNC Maschinen Artikelnummer Konv. Maschinen Artikelnummer Aufbau Ihrer KNUTH Schneidanlage Inbetriebnahme Ihrer KNUTH Schneidanlage Einweisung in Ihre KNUTH Schneidanlage Anwenderschulung an Ihrer KNUTH CNC-Maschine Wartung Ihrer KNUTH Schneidanlage Geometrische Überprüfung Ihrer KNUTH Schneidanlage Reparatur Ihrer KNUTH Schneidanlage Einweisungen im KNUTH Hauptsitz Wasbek Anwenderschulung an Ihrer KNUTH CNC-Maschine in Wasbek Softwareupdates Ihrer Maschinensteuerung Nachrüstungen an Ihrer KNUTH Schneidanlage

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The company was founded in 1923 in the German town of Königsberg. Today KNUTH employs over 400 people in more than 40 countries to ensure reliable presence in all growth markets worldwide.

The great success of our business is based on highest quality standards, technology innovations, decades of experience and unsurpassed price/performance ratios.

17 The company was founded in 1923 in the German town of Königsberg. Today KNUTH employs over 400 people in more than 40 countries to ensure reliable presence in all growth markets worldwide. KNUTH Machine Tools is a worldwide leading supplier of machine tools and accessories. The great success of our business is based on highest quality standards, technology innovations, decades of experience and unsurpassed price/performance ratios. Made by KNUTH currently presents the development from a trading company to a manufacturer of solid, precise working machine tools. This is shown by our servo-conventional machines, our cutting systems and our CNC machine series. As a full-service supplier KNUTH offers a wide range of machine tools: from conventional and CNC-controlled machine tools in the areas of milling, turning, drilling, sawing and sheet metal work to a complete portfolio of powerful plasma, water and laser cutting plants. A comprehensive range of tools and accessories is available to complete the offer. Over 120,000 worldwide customers rely on KNUTH - from small workshops to large industrial corporations. 17

18 Reliable in Service and Spare Parts KNUTH provides the best level of service and spare parts with qualified personnel and spare parts in stock. Our professional training and application team will give you the advantageous background to use our machinery. Management System ISO 9001: 2008 NEW SOLUTIONS FOR YOUR PRODUCTION International presence at trade fairs Extensive catalog, in printed form as well as on the Internet Serviceteam Training at our Wasbek facility Repair Thorough acceptance tests at the factory Maintenance 18

19 LASER PLASMA - WATER JET 3 Cutting Technologies under one Roof We invite you to visit our Cutting Center at Neumünster, Germany. Here you will find complete information on Laser, Plasma and Water Jet Cutting Technologies: All processes are demo-ready for direct side-by-side comparison. Profit from our experience in batch production and contract work. Experienced technicians from all areas of application stand by for consultation. Let us help you find the optimum production solution for your needs from simple to complex. We can work with you to develop custom solutions and integrate these in a fine-tuned design. Run tests with your materials and contours and plan with real data. Retrofitting and options: technological developments never end - we will help you to keep pace with these changes. You will not only learn about the processes and machines, but also become familiar with the operations and the people that will carefully advise you and reliably take care of you in the future. Consultation across technologies at our Cutting Center in Neumünster, Germany. Schedule an appointment. KNUTH Cutting Center Havelstraße 25 D Neumünster Tel. +(49) (49) (international) Fax +(49) info@knuth.de Call for an appointment

KNUTH Werkzeugmaschinen GmbH Schmalenbrook 14 D-24647 Wasbek / Neumünster

20 KNUTH Werkzeugmaschinen GmbH Schmalenbrook 14 D Wasbek / Neumünster Tel. +49 (0) Fax +49 (0) info@knuth.de

FIBER LASER Technologies

The Winning Force FIBER LASER Technologies HD-F / HD-FL HD-FS HDF-BH HD-TC Easy to Use High Quality Cutting Low Energy Consuption Faster Efficient Winning Ergonomic 2 The Winning Force As a total supplier