EFFICIENCY AND PRODUCTIVITY IN SHEET METAL

Transcription

1 EFFICIENCY AND PRODUCTIVITY IN SHEET METAL

2 EFFICIENCY AND PRODUCTIVITY IN SHEET METAL YOUR PARTNER IN SHEET METAL ADAPTED SOLUTIONS, EFFICIENT TECHNOLOGY WE MAKE THE DIFFERENCE Because we are and always will be with our customers offering fast efficient responses with integrated solutions to each of their needs. We believe in efficiency and in things well done, thus doing everything in our power to ensure greater machinery productivity and profitability. Because we believe in what we do, with clear defined targets. Always at the forefront in the search for new solutions for today and tomorrow. Because our service vocation takes us where our customer is. Because we have been designing and manufacturing the most efficient machinery with the best productivity on the market for 50 years. 2

3 Maximum cutting and bending performance WE ARE PRODUCTIVE Productivity is our slogan and the reason why we are specialists in machinery with large working areas and high speed, enabling us to achieve greater production volumes and a better use of the material. Thanks to the innovative design of DANOBAT machines downtimes are minimized and performance increased. Furthermore, we have integrated most of sheet metal processes in a single machine, with fast and user friendly automation, making the production process easier and providing more efficient solutions. This search for productivity is complemented by our technological centre, IK4 IDEKO, where teams of experts research and develop new solutions in this field. 3

4 EFFICIENCY AND PRODUCTIVITY IN SHEET METAL EFFICIENT TECHNOLOGY A key factor for DANOBAT in the search for productivity is to do it more efficiently. All DANOBAT machines have been designed to minimize our customers operating and maintenance costs. We offer a wide range of punching and other servo-electric systems which reduce energy consumption by 60%. POWER CONSUMPTION HYDRAULIC PUNCHING MACHINE VS. ELECTRIC PUNCHING MACHINE kw 25 Hydraulic Chroma Iron ,5 5 2, x10 sec. Regarding laser, energy saving is achieved by implementing fiber technology. This technology also enables to achieve a drastic reduction in fixed maintenance costs and consumables. COST COMPARISON FIBER LASER VS. CO kw CO 2 2 kw Fiber COMPRESSED AIR CONSUMABLES AND SPARE PARTS MAINTENANCE CUTTING GAS LASER GAS ENERGY 4

5 PROCESS INTEGRATION At DANOBAT we understand that process integration is critical to optimize our customers production. With this integration we get a reduction in the maturation period of the processed part and an improvement in the material flow. The integration of different technologies enables us to start with raw material and obtain finished product in a single system. Worthy of mention are the systems combining the punching and shearing processes (CUPRA) and those of punching and laser cutting (SILVER). BEFORE + = NOW + = CUPRA SILVER 5

6 EFFICIENCY AND PRODUCTIVITY IN SHEET METAL PUNCHING IRON / CHROMA New generation of servo-electric punching machines of maximum efficiency and minimum consumption, fully automatable and adaptable to any production requirement. IRON is the entry-level model in the range. Equipped with a servo-electric motor of 20 Tn, it reaches the lowest power consumption levels. CHROMA is the star punching machine in the range. The high productivity and precision levels it reaches make it the ideal solution to meet the most demanding requirements. SERVO-ELECTRICAL OPERATION Main Servo-Motor Y axis motor X axis motor Multi-Index motor Auto-Index motors Turret motors High punching rates and up to 30 Tn punching power. Special modular concept for large formats. Simple maintenance with easy access to key points. 6

7 LASER IRIS DANOBAT has developed a laser cutting machine based on fiber technology. The use of fiber technology achieves great reduction of production costs, associated with energy saving. Furthermore, it achieves a drastic reduction in fixed maintenance costs and consumables. The IRIS model is easily automatable. It may optionally be equipped with automatic storage, loading and unloading systems. FIBER LASER ADVANTAGES EFFICIENCY: drastic reduction in energy consumption due to the high performance of the laser source. SPEED: high cutting and piercing speeds, thanks to the beam density and linear motors. VERSATILITY: a wider range of materials can be processed, due to wavelength which enables cutting of reflective materials (aluminium, copper, brass, etc.). COMPACT: compact and simple layout. The use of optic fiber simplifies machine architecture, since the beam is transported through cable. 7

8 COMBI CUPRA / SILVER Discover our most efficient and productive machines. DANOBAT integrates different processes to obtain finished parts in a single system. CUPRA: Punch+shear combination. With the integration of a fully electric right angle shear to our top range punching machine, we have achieved the ideal system for rectangular parts and large production volumes. SILVER: Punch+laser combination. With the combination of fiber laser with our top range punching machine, we obtain the perfect flexible system for processing parts with irregular contours and great added value. ADVANTAGES OF THE COMBI CUPRA offers: High shearing rates. Reduction in machine set-up time thanks to automatic and programmable blade clearance setting. Greater material use due to a better scrap management. SILVER offers: Lower power consumption thanks to the fiber laser. Reduced maintenance and important saving in consumables. Greater diversity of materials to process. 8

9 BENDING PG DANOBAT is a specialist in automatic bending technology, offering the PG panel bender range. Thanks to its single tool concept, the machine is both highly productive and flexible. Its conception makes it more precise than conventional bending and less operator dependent. Its automatic bending length adjustment makes it the ideal machine for short series, providing great flexibility to the production. APPLICATIONS White goods and food equipment Furniture, shelving and store fixtures Metal doors Elevators Lighting Air conditioning Positive and negative bending without inverting the part. 9

10 EFFICIENCY AND PRODUCTIVITY IN SHEET METAL ERGONOMY Interaction between machine and operator is another value to highlight. All DANOBAT machines have been ergonomically designed, providing both operating and maintenance benefits. Among the most noteworthy benefits is the EASY TURRET system by DANOBAT, which improves access and reduces tool change time. Regarding software, DANOBAT machines incorporate the SMART TECH system, which makes interpretation of messages easier for the customer and enables direct connection with DANOBAT tecnical assistance service. The application of ergonomy in machine design has also meant a great advance in maintenance thanks to the incorporation of numerous mobile elements and improvement of the access to key points. 10

11 ADAPTED SOLUTIONS Our teams of experts analyse with the customer all their requirements offering the best solutions from a productive point of view. DANOBAT marks the difference due to its great variety of special and customised solutions. The MODULAR TECH system integrated in all DANOBAT machines enables the incorporation of any automation element throughout machine life. Automatic sheet storage-loading-punching-unloading system: Maximum autonomy and flexibility in production. Complete processed sheet unloading. Hydraulic table with automatic height adjustment to make part removal easier. Automatic loading-punching-laser-stacking system: Maximum autonomy and flexibility in production. Reduction in production processes and manipulation. Stacking and separation of finished parts. Automatic storage-punching-shearing-stacking-bending system: Maximum productivity. Optimum raw material management. Minimum operator intervention. Maximization of process integration concept. 11

12 DANOBAT SHEET METAL TECHNOLOGIES PUNCHING LASER PUNCHING + SHEARING PUNCHING + LASER BENDING SERVICE We are with the customer throughout the machine life. 24 h Immediate telephone response. Local service assistance in each country. Personal treatment. Teleservice from factory. Fast assistance, 24 hours. Stock of parts in all countries. MORE INFORMATION IN If your phone has QR code reader, you can directly access to 05/2012 DANOBAT 2012 This document is not a contract. GOITI reserves the right of making changes to all without prior notice. The ilustrations in this catalogue remain property of GOITI. GOITI Apraiz kalea 1 P.O. Box 80 E ELGOIBAR (Gipuzkoa) Spain Tel.: Fax: danobat@goiti.com