INNOVATION IN PLASTICS

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1 INNOVATION IN PLASTICS

2 History Take-over by the brothers Willy Friedrich Büchner and Erich Büchner Production of metal-standard-parts by punching and rotating The production range was enlarged by pressure discs for diesel-engines as well as some punching parts for headlamps. The production of plugs (punching and insert molding) opened the way to injection molding of plastics Company take-over by Rolf-Jochen Büchner Expansion of the production area 1998 Expansion of the company s facilities by constructing a management building and a sampling inspection area 2006 Certification by ISO/TS 16949: Company was founded by Richard Johann Büchner Production of rings, inserts, clasps and hooks. Certification by DIN EN ISO 9001 Increasing demand of plastic parts for headlamps, as well as in electronic and optical industries and was noticed. Improvement of the logistic processes by installing a high-bay racking as well as a separate tool storage Expansion of the company s facilities by constructing a new building including production-, storage- and management area.

3 Quality Flexibility Reliability Know How We, the Company Willy Büchner Metal and Plastic Products, are a powerful enterprise - rich of tradition and specialized in producing technical plastics parts. Apart from thermoplast injection molding, we also carry out the assembly of smaller components. Highest priority is to satisfy the requirements of our customers. are the pillars of our firm policy Company

4 Efficiency Our efficiency includes the entire production process, starting with the mould design throughout to the final injection molding or the assembly of the components is done. Mould Design / Toolmaking Injection-Molding Assembly Controlling Due to a strategic company cooperation in the field of toolmaking you will profit as a customer by our well-experienced staff in our design, construction and injection-molding departments. Synergies can be used in an ideal way and can positively influence the product implementation. A machinery of 34 injection-moldingmachines of the new generation with KN make a production on highest standards possible. We are able to work with any plastics, e.g. POM, PBT, PA6, PA6.6, PETP, PPE, PMMA, PC and APEC. Even very special plastics are worked on, like PPS. The use of electronic injection-moldingmachinery makes it possible to combine highest electro mechanic precision with an economic power consumption. Besides the injection-moldingproduction we also assemble small components, which is carried out in an automated production with integrated control. In addition to our manual component controlling we also check initial and further samplings and conduct statistical process controlling. Our machineries are equipped with an automatic handling for pick and place of components.

5 Products Assembly of Components Insert Molding Injection Molding Efficiency and Production Range

6 Quality Management Ultimate ambition of our quality policy is to gain and assure the satisfaction of our customers as the basis of a sustainable and successful enterprise development. Our quality management system is certified by ISO DIN EN 9001:2008 and ISO/TS The quality of our goals is the quality of our future Our specialised professionals accompany your product from the day production begins to the final day of the series production. Well-educated and trained staff who monitor all production processes and our continuous quality management ensure successful smooth production. We avoid production interruptions and repairs, thereby helping you maintain the cost effectiveness and consistent quality of your product. Customer satisfaction is the foundation of our company s sustainable economic success and is guaranteed by achieving the following objectives: implementing customer product and delivery requirements zero error production on-time delivery continuous improvement of all operational processes structured workflow processes based on the 5S method careful handling of operational facilities efficient working methods We keep an eye on your products.

7 Technology Equipment: 34 injection-molding-machinery of KN Ultrasonic sound welding plant Central granulate conveying system Diverse automatic assembly machinery A multitude of equipment to produce components Punching-Machine Conventional toolmaking for on-site maintenance and repairs Production area: Storage area: Offices: 2100 m² injection-molding production 450 m² assembly 2160 m² high bay rackings 1100m² management Quality and Technology Area in total: 5810 m²

8 Willy Büchner Metall- und Kunststoffprodukte Inh. Rolf-Jochen Büchner Neue Straße Floh-Seligenthal Produktionsstandort 2: Hohleborner Straße Floh-Seligenthal Phone: +49 (0) Fax: +49 (0) Web: Mail: info@buechner-kunststoffprodukte.de

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