GRG Polydynamics Pvt. L

Transcription

1 Ver. 1-6/2 GRG Polydynamics Pvt. L Plastic Injection Molding facilit

2 Introduction GRG Polydynamics Pvt. Ltd. is a part of professionally managed group of companies with a turnover of over 1Cr., and three decades of business endeavors. GRG Polydynamics is the plastic division started in the year 211 to serve the niche automotive customers in and around Chennai and abroad. Our group companies range of products including super critical engineering components are exported around the globe with a major presence. in North America and Europe Vision: Establish a world class facility with systems in place to make range of products and processes and cater to world class customers.

3 About Us Global presence Precision injection molded components. sub-assemblies Automotive, Electronics. 12, Sq. Ft. facility World Class equipments 5S systems in place Team of Experts Headed by M.S in Industrial Engineering, USA Quality & Delivery

4 Organization Chart Managing Director Director Operations / Admin CA / QC Planning Produc ction Maintenance Mould / Machine Accounts Stores Supervisor / / Operator Sales Purchase / VD

5 Milestones Company Incorporated with Three Injection molding Machines. 213 Established new businesses with Samsung through SH Electronics 217 Obtained ISO/TS Certification 212 Started Supplying Automobile Parts to Nissan, Ford, Maruthi Udyog, Hyundai Obtained ISO 91: 2 Certification 214 Higher Capacity Machines Installed

6 Infrastructure 12 sq ft production area Ferromatik Milacron Injection Moulding Machi 15 Ton / 25 Ton / 35 Ton / 66 Ton - 2 Closed Finished goods storage with FIFO system in place. Mould storage with visual mould status in a closed cabin to ensure mould safety.

7 Facilities ality lab & aining hall Online SPC monitoring Each Machine is equipped with Online SPC monitoring. Dimension critical components are monitored continuously. Every hour five parts are checked for dimensions and fed in to the SPC system and is visually available for monitoring. This data is stored and is helpful for traceability of any defect

8 Facilities Online Production monitoring The system is fitted with an hourly visual and audio alarm system which prompts the continuous monitoring of hourly production and ensure Planned Vs Actual. Production management tools Standard Units Per Hour Total part list Weekly dispatch plan Monthly dispatch plan Packing Standard Daily rejection details Monthly rejection details Customer complaint Special Characteristics

9 Facilities ERP System The whole plant is connected by LAN and each department is interconnected by ERP system. Departments status available in ERP Production Quality Purchase/Sales Raw Material Finished goods HR Mould correction Most of the mould corrections are made inhouse. And all moulds are periodically maintained as per the schedule.

10 What We Do ervices oncept / Design rototype ool / Mould Making ass Production creen Printing, Ultrasounic welding Assemblies We offer complete solution from mould making to delivering the customer with sub-assemblies Advantage Quick turnaround time On time delivery Customer specific operations Each product undergoes stringent quality control through online SPC monitoring. inal Inspection & Testing ackaging ispatch

11 Performance Inhouse PPM REJECTION IN PPM

12 Performance Customer PPM TION IN PPM 2 15 REJEC

13 Performance ON TIME DELIVERY PERFORMANCE TARGET -85% PERCENTA AGE

14 Performance OEE DETAILS TARGET -85% OEE % Turnover Year 213 Sales 5.7 Cr Cr 1.1 Cr 9.87 Cr

15 Customers Certification

16 Products

17 Products

18 Contact Us K 1, 7 th cross street, Ambattur Industrial Estate, Chennai www. w.grgpolydynamics.com