Siwertell. news. Record breaking through the ship capacity. Service agreement in Marocco. resistan product
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1 Siwertell news C U S TOMER BULLETIN May 2011 Record breaking through the ship capacity 3 2 Service agreement in 4 Exibitions & Seminar 5 Marocco New heavy duty wear resistan product
2 Service agreement in Morocco Two Siwertell ship unloaders unloading grain in Morocco When our Moroccan customer Mass Céréales al Maghreb S.A. invested in four new Siwertell ship unloaders, it also signed a service and training agreement. When you invest millions of dollars in vital machinery, it makes good sense to spend a little more money on a service agreement that will help to keep the equipment in optimum condition. The Siwertell service agreement includes regular supervision, management and training for the maintenance staff and operators to ensure safe and reliable operations. As a positive result of this agreement, Mass Céréales was able to unload more cargo than it had anticipated during Exchange of vertical screws The agreement schedule ensures that the Siwertell ship unloaders receive regular visits from expert personnel, when any problems will be detected and rectified. The service agreement also allows close co-operation between Cargotec and the local maintenance staff. This provides the opportunity to work together and develop solutions that allow the owner to get the best possible results from the machines. Maintenace work on inlet feeder gearbox In the year since Mass Céréales began operation with the new Siwertell ship unloaders, we have monitored maintenance requirements and spare parts consumption. This gives us a clear picture of our customer s operation and allows us the opportunity to offer practical suggestions to maximise the service life of the equipment. Investing in a service agreement demonstrates your desire to take care of your Siwertell ship unloader, said Mr. Westerberg Surveyor, Bulk Handling Services. Siwertell Terminal Care (STC) is available at three levels to suit specific customer requirements: inspection, enhanced and total. Please contact Bulk Handling Services, malin.pekberg@cargotec.com for a proposal for a Siwertell service agreement. Service work on horisontal conveyor 2
3 Record breaking through the ship capacity It is a great pleasure to announce that two Siwertell ship unloaders delivered to the TPC Talin Power Plant, Kaohsiung, Taiwan by Cargotec Sweden AB, recently set a record in through the ship capacity during commercial discharge of a bulk cargo. The December 2010 test was carried out with the MV Taipower Prosperity II. The cargo was unloaded by two heavy duty Siwertell ST 940-DOB units. This model is one of the largest Siwertell ship unloaders ever supplied and is designed to unload coal from ships of up to 150,000 dwt with a rated capacity of 2,200 t/h per unit. Two Siwertell ship unloaders for capacity and environmental improvement at TPC Talin Power Plant, Kaohsiung, Taiwan As part of the contract, Cargotec had to prove both, the rated capacity and the average capacity. The average should be minimum 70% of the rated capacity. The two units have a combined rated capacity of 4,400 t/h and therefore they should be able to unload a minimum 3,080 t/h on average throughout the entire discharge of the ship to fulfil this contractual obligation. The MV Taipower Prosperity II was loaded with 89,000 tonnes of coal. Following the test, Tony Aronsson, Site Manager of Cargotec Sweden AB, Taiwan Branch, summarised the figures. The test results make attractive reading for the Taiwan Power Company as well as for Cargotec Sweden AB. Both units passed the rated capacity test, which was to show 2,200 t/h during one hour s operation. For the average capacity the two Siwertell ship unloaders achieved an average of 3,339 t/h equal to 76 % of the rated capacity. But more importantly, Siwertell Unit 1 had an average capacity of 1,592 t/h and Siwertell Unit 2 had an average capacity of 1,747 t/h, so the best unit had an unloading efficiency of 79%. This is a record performance for Cargotec equipment and I believe these are probably the highest through the ship capacity figures ever achieved. In addition to the high capacity, one should also remember the other advantages of the Siwertell unloading system, such as dust free operation, high reliability, easy maintenance, the friendly SIMON HMI system and the high level of service from the Cargotec crew. We are all very happy with the result of the test and proud of the Siwertell ship unloading system that we offer to our customers. Do not hesitate to contact us if you have any questions or a potential project including a ship unloading system. Cargotec Sweden AB Bulk Handling Anders Svensson, Project Manager anders.h.svensson@cargotec.com Two Siwertell ship unloaders unloading coal. Transport from the ship s hold to the coal storage domes is conducted completely enclosed in order to minimize the environment impact on surrounding areas. 3
4 New colleagues Exibitions and Seminar We would like to take the opportunity to present two new colleagues at Cargotec Sweden, Bulk Terminal Services in Bjuv. Per Andersson, Mechanical Surveyor, and Patrik Ekstrand, Surveyor Electrical Control Systems, both started to work with us last year. We are very pleased with their professional development and we hope you will have the opportunity to work with them in the future. Siwertell Seminar in Korea Following on from the success of our previous seminar in Korea, we have together with our Cargotec Marine Service office in Korea as well as our representative Mr. J S Kim, Daishin Int. invited our customers for a further seminar. There will be more information in the next issue of the Siwertell News. Coaltrans, India Per Andersson, Mechanical Surveyor Patrik Ekstrand, Surveyor Electrical & control system For several years Cargotec Sweden has participated in trade events where we have shown our Siwertell products including ship unloaders/ loaders and mobile unloaders. We recently attended the Coaltrans conference, held in India on 8-9 March, which was attended by coal sellers, buyers and traders. We have also attended on 3-5 May at the Victam International in Koeln Messe, Germany. Cemtech in Dubai Caroline Sundström, Order co-ordinator We would also like to welcome Caroline Sundström, who will replace Anett Mathiesen as order co-ordinator during her maternity leave from 1 June, We will welcome Anett back in June In March, together with 200 delegates from over 45 individual cement companies and 30 countries, we were present at the Cemtech international cement conference in Dubai. The event provided the meeting place for cement professionals from across the region. 4
5 Refurbishment in Indonesia Upcoming events 29 May - 1 June 2011: 17th Annual Coaltrans Asia in BICC, Bali, Indonesia July 2011: Regional Ports 2011 in Launceston, Tasmania New Product We would like to inform you that we have developed a new type of heavy duty wear resistant product for both grain and coal handling. The hardware resistant heavy duty vertical conveyor tubes in combination with the heavy duty transport screws will give you a significant higher service life compared with existing versions. This type of vertical screws and vertical conveyor tubes has recently been installed on Siwertell grain unloaders in Nigeria and Colombia with very good results. Please contact us and we can give you comparison of older versions of conveyor performance and new, heavy duty wear resistant performance cost per unloaded ton according to your type of ship unloader. Our customer PT. Semen Gresik in Indonesia signed a refurbishment contract in April with us, Cargotec Sweden, Bulk Handling Services. The purpose for the refurbishment is to install the unloader according to original plans in 1997 and with a belt conveying system to take care of the coal from the ship unloader, type ST- 640F. About 2 millions tons of coal per year will be unloaded from barges of dwt with a capacity of 700 tph. The project is devided in five main phases; Design and manufacturering of equipment, Transport of equipment, Local overhaul, Site installation, Commissioning and training. For the refurbishment and upgrade of the ship unloader to 700 tph rated capacity we will for example install new vertical conveyor and vertical drive machinery. On the horizontal conveyor we will deliver a complete new conveyor with transport screws, and bearings according to today s Siwertell standard with improved service life. The gantry conveyor with transport screws will be replaced with new ones and a complete new electrical system will be pre-installed and factory tested in a tailor-made container in Sweden. The site work will start with lifting planning together with customer and the crane company. After this the dismantling of the unloader starts with electrical disconnections of the slewing part. The coming parts will be defined in order to ensure machine stability and safety. When all parts are lifted down and transported to the job site, the refurbishment work starts by inspection and control of measure of all dismantled hinges. Then the electrical systems and cables will be installed and re-installation starts. The new vertical conveyor will be aligned after installation of the complete arm system. At the end the ship unloader will be tested and training will be performed by a Siwertell surveyor. 5
6 Cargotec is present throughout the world. Cargotec improves the efficiency of cargo flows by offering solutions for loading and unloading goods on land and at sea wherever cargo is on the move. For handling dry bulk materials, Cargotec provides engineering solutions through its Siwertell brand. Designed to ensure environmentally-friendly and efficient cargo operations, Siwertell ship unloaders and loaders are based on unique screw conveyor technology, in combination with belt conveyors and aeroslides and can handle virtually any dry bulk cargo. SIWERTELL IS A CARGOTEC BRAND Cargotec Sweden AB Bulk handling Bulk handling Services P.O. Box 566 Gunnarstorp SE Bjuv, Sweden Tel +46 (0) Fax +46 (0)
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