Protective Coatings: Consultancy Services & Solutions. Services offered. Emicon Engineering Consultants LLC.
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1 Solution for Your Rust Issues Protective Coatings: Consultancy Services & Solutions Emicon Engineering Consultants LLC. Services offered Project Planning & Management Facility Condition Assessments Maintenance Planning Corrosion Surveys Coating Specifications Installation Services (Solutions)
2 Company Background EmiconEngineering Consultants (L.L.C.), formerly Capital Associates, established in 2014, provides innovative, multidisciplinary Engineering Consultancy & Outsourcing services in MEP, Structural Engineering Designs, Power Quality Consulting and Solutions, Protective Coating Solutions (PCS) for major sectors across the globe. (License No: , LLC formation No: ) Thirdpartyconsultancyservices&solutionsprovider Morethan50yearsofexperiencebetweenourteam Emicon assist other companies to effectuate their objectives
3 Welcome to Emicon PCS! Your partner for all your projects, from concept to completion and beyond. At Emicon PCS division, we protect property by providing solutions that not only enhance the appearance of your asset but also ensures long-lasting durability. Our range of services and coatings are inspired by technology, designed to meet the latest industry standards and developed with sustainability in mind. Our specialties include premium coatings for longlasting and beautiful finishes, and coatings for corrosion and fouling protection of metal substrates, passive fire protection of steel and protection of concrete structures. weprovidecustomerswithexperttechnicalserviceand support to ensure every coating meets their specific needs.
4 Business Sectors Commercial&Residentialbuildings Shoppingmalls,Hypermarkets Manufacturingindustries Utilitysector Oilfieldindustrial AirportProjects HealthcareandHospitality Sportscomplexes Marineprojects Transportation
5 Introduction Protective Coatings When it comes to choosing materials, steel is the most popular among designers because of its exceptional physical and mechanical characteristics. Steel can be used to rapidly build economical, durable and safe structures. However, due to its inherent nature, it tends to react with atmospheric agents such as oxygen and water to form a more stable compound called ferrous oxide which in general terms is called rust, a process referred to as corrosion. Corrosion protection of structures must therefore be considered to intervene in this process in order to prevent the reaction, or protective coatings must be applied to a surface to protect it from the surrounding environment, which greatly reduce the rate of corrosion. Coating Examples:
6 What is Corrosion? Corrosion is defined as the destructive and unintentional degradation of a material caused by its environment. Unfortunately for metals almost all environments can cause corrosion to some degree, since the corroded state is the more stable state. A common type of corrosion is rust, which is found on iron and steel structures. In this type of corrosion, the iron is reacting with oxygen to form iron oxide compounds. The oxygen can come from air or water. Iron oxide is actually more stable than pure iron or steel and therefore rusting is very common. Prevention of rust is actually a means of retaining a less stable, or higher energy, state.
7 Costs of Corrosion The reason that corrosion is so common can be seen from the chemistry of metals. Most metals are more stable as compounds than as a pure metal. They have a driving force to move from a higher energy state to a lower energy state. If you have not already done so, it may be helpful for you to review the section on bonding in materials before you proceed any further. A common example of corrosion is where the reinforcing steel in concrete corrodes, resulting in cracking and separation of the steel from the concrete. The economic costs of corrosion are extremely high, with large amounts spent on prevention of corrosion and replacement of corroded materials. It is estimated that 5% of an industrialised nation s income is spent on the direct costs of corrosion.
8 Types of Corrosion Intergranular Corrosion Erosion Corrosion Selective Leaching Galvanic Corrosion Pitting Corrosion Crevice Corrosion Uniform Corrosion
9 Definition of Coating Relatively thin material Usually applied as a liquid or powder Upon solidification is firmly adhered to the surface being protected Prevents the environment from contacting the surface Requirements In order to meet the definition of a coating the film must be: Relatively flexible Impact resistant Chemically resistant to the environment to which exposed Resistance to permeation by moisture Good adhesion and cohesion Temperature resistant Selection must also be based upon cost factors
10 Coating Classifications Service environment Atmospheric Immersion External pipe service Each has different requirements and can be further subdivided requiring different surface prep for example Thick films or thin films Coating Application Poor coating properly applied will often outlast the best coating improperly applied Quality of the application relies of several factors Design for Coating Surface preparation Coating application Inspection Technology cannot fix a bad coating application
11 Protective Coating Services Offered by Emicon-PCS Project Planning & Management Facility Condition Assessments Maintenance Planning Corrosion Surveys Coating Specifications Installation Services (Solutions) Protective Coating Solutions (PCS) division of Emicon is a Consultancy Services cum full-service protective coatings provider offering a full range of environmentally safe industrial and commercial coating and lining solutions. From fast-set, spray-applied polymers to highly chemical and abrasion resistant coatings and resins, Emicon works together with our clients to ensure that each step of the project is completed on time and meets the technical and budgetary requirements.
12 Coating Applications Steam Pipes Chilled Water Pipes & Supports Fire Fighting System Pipes, Structures Air Conditioning Equipment, Pumps, Appliances, Decks Fiberglass Repair Rebar Coating Steel Structures, Roof System, Building Systems Fuel Tanks & Pipes Water Treatment Tanks, Pipes & Supports Support Beams Fuel Tanks & Pipes Heat Exchangers Automotive Chassis, Floor Pans, Doors Non-Metallic Surface: Concrete
13 Coating Specifications Do you want to avoid ongoing maintenance projects, and costly repairs? Don t make the mistake of using the wrong paint! It is one of the costliest mistakes you can make! Before you review a coating or coating system for your next project, there are several factors that you need to take into consideration FIRST, to ensure ultimate success. These factors includes: Contd..
14 Factors for Consideration BEFORE Selecting Correct Coating Must be a right coating system for the environment Consider Surface Preparation Limitations Easy Installation type of coatings Consider limited shut down period Coating must be durable Coating which dehydrates corrosion Each coating should build-up as hard coat seal during installation Coating must be salt resistant Coating must be UV resistant Coating must be chemical resistant Coating must be antifungal Impact resistant (ASTM D 2794) Should be adhesive with other PU / Epoxy Coatings (ASTM D 903 Std.) Temperature resistant Coating must be VOC compliant (Int l EPA Regulations Love the Nature)
15 Emicon s Approach to Projects Project team is provided with technical expertise Safety work procedures at all project phases, stages Protect client from design deficiencies of vendors Regular monitoring of work and on time reports Value Engineering at all stages Cost Reduction -Right design at Right price Quality of work assured -Detailed inspection and ensuring rectification before acceptance Project Completion -Ontime and budget Work as a Team member of the project department
16 Client Benefits Save money - by implementing the best procedures and settings for specific systems. Ensure availability and functionality - by involving an experienced partner for the installation of coating services, reducing downtime and guaranteeing effectiveness from an early stage. Minimize risk - with our knowledge of technical guidelines, regulations and standards, which resolves any unclear issues and ensures compliance with national and international legislation. Gain a competitive edge - by building a trusted brand based on the service availability and safety of your facilities. Tailor your solutions - with customer-focused solutions designed for the specific needs of each stakeholder.
17 Our Customers Our end customers: Trademark Notice: The company or product names, logos, service marks, trade names, and brands mentioned in this presentation are property of their respective owners.
18 Contact Us Emicon Engineering Consultants L.L.C. Registered Office: P.O. Box: Sharjah Media City United Arab Emirates P.O. Box Dubai United Arab Emirates Tel: Mob: / / Admin@emiconconsultants.net Visit us at: We are available Sunday through Thursday, from 8: 30a.m to 5:30 p.m. (GMT+4 U.A.E. time). We generally respond to inquiries in less than 24 hours. Ref: PC-MEP/R01 Dt 31 st March 2019
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