Strain Gauges. Made in Ukraine

Transcription

1 Strain Gauges Made in Ukraine

2 SCOPE OF THE STRAIN GAUGES Strain gauges are designed to measure the elastic deformation of materials and structures under static and dynamic loads, as well as for measuring forces, pressures, displacements. Strain gauges are used in force measuring gauge transmitter and sensor in the aviation, rocket building, engineering, car-building and other industries. CLIENTS Among the loyal customers of VEDA group of companies are leading in their industry enterprises: ENGINE BUILDING FSUE MMPP SALUT JSC "UNITED ENGINE CORPORATION JSC MOTOR SICH POWER ENGENIRING OJSC TURBOATOM GTRPC ZORYA-MASHPROECT PJSC ZAPOROZHTRANSFORMATOR RESEARCH INSTITUTION THE E.O. PATON ELECTRIC WELDING INSTITUTE OF ASU NTUU KYIV POLYTECHNIC INSTITUTE G.S. PISARENKO INSTITUTE FOR PROBLEMS OF STRENGHT OF ASU S. P. TIMOSHENKO INSTITUTE OF MECHANICS OF ASU INSTITUTE OF GEOPHYSICS OF ASU 2 CARRIAGE BUILDING JSC RAILWAY RESEACH INSTITUTE JSC DNEPRVAGONMASH OJSC RPC "URALVAGONZAVOD PJSC KRYUKOVSKY RAILWAY CAR BUILDING WORKS AIRCRAFT BUILDING JSC "UNITED AIRCRAFT CORPORATION JSC RUSSIAN HELICOPTERS ANTONOV COMPANY SDO YUZHNOE TESTING CENTRES TC AZOVMASHTEST ZMBDB PROGRESS n. a. A.G.IVCHENKO SIA AVIATEST LLC BALTIJAS TESTESANAS CENTRS

3 TYPE CODING Active measuring grid length, mm Strain Gauge Resistance, Îhm Geometry of the strain gauge Type of Matrix Measuring grid materials Group of sensitivity Temperature response Optional CF 5 L À 12 Ñ1 Constantan foil Standard: 0,5; 1; 3; 5; 10; 15; 20; 50 Standard: 100, 200, 400 Custom: 120, Steel 23 Aluminum 16 Copper 8 Titanium Reinforced paper impregnated with glue À high stability (for precision sensors) B for testing L1, L2 Linear strain gauge R1 Rosette with two measuring grids Ñ1 without connection leads Ñ2 with special connection leads R2 V-shaped strain gauge R3, R4, R5, R6, R7 Rosette with three measuring grids C1, C2, C3 Strain gauge chain Ì Diaphragm rosette Ñ3 - uncoated Ñ4 without connection leads and uncoated Ñ5 without connection with tinned points Ñ6 different configuration of sensing Ñ7 different strain gauge resistance GAUGE DIMENTIONS Notation: A gauge length L matrix length Ñ grid width  matrix width 3

4 TYPES OF STRAIN GAUGES Linear strain gauge One measuring grid, strain measurement in one direction. Rosette with two measuring grids Rosettes with two measuring grids offset by 90?, analysis of the biaxial stress state with known principal directions. V-shaped gauge Two measuring grids, arranged at ±45? relative to the strain gauge axis. SPECIFICATIONS Rosette with three measuring grids Typical applications: analysis of the biaxial stress state with unknown principal stress directions. Diaphragm rosette Four measuring grid. Typical applications: manufacture of diaphragm pressure transducers. Strain Gauges Chain 10 very small measuring grids, arranged equimination of strain distantly on a common carrier, plus one compensating strain gauge. Typical applications: detergradients. Parameters Description Limit deviation of electrical resistance in the party ( pcs.), % Limit deviation of electrical resistance in the group (100 pcs. ), % ± 1,0 ± 0,2 Maximum measured strain, µm ± 3000 Group of sensitivity from - 1,9 to 2,3 Working temperature range, ºÑ from - 70 to STRAIN GAUGE ADHESIVE Parameters Description Application Working temperature range, Ñ Superglue cyanoacrylate, fast-setting, cold-curing Adhesive metals and non-porous materials from - 80 to + 80 Adhesive UVS-10ÒS phenolic single-component, heat-curing Used for application gauges on different metals and non-metallic, non-porous materials from - 70 to Adhesive BFR-2Ê phenol-formaldehyde single-component, heat-curing Used for adhesive metallic and non-metallic products from - 70 to

5 ASSORTMENT OF STRAIN GAUGES Geometry of the strain gauge Type coding CF5L1 CF5L2 CF5R1 CF5R2 Strain gauge dimension, mm A L C B Strain gauge resistance, Ohm 1 6,0 1,52 4, ,0 1,96 4, ,3 2,9 4, ,3 2,5 4, ,3 2,9 4, ,8 3,56 5, ,8 2,2 5, ,8 3,0 5, ,5 2,8 5, ,5 3,3 7, ,0 2,52 4, ,0 3,2 5, ,0 2,8 5, ,5 3,28 4, ,5 2,66 4, ,5 2,74 4, ,0 4,0 6, ,0 4,75 7, ,0 4,75 7, ,0-7, ,0-7, ,5-10, ,5-10, ,3-7, ,4-7, ,1-9, ,1-9, ,0-14, ,0-14, ,2-10, ,2-10, ,5-12, ,5-12, ,5-19, ,5-19,0 400 CF5R3 3 20,0 2,28 20, ,0 2,28 20,

6 Geometry of the strain gauge Îáîçíà åíèå Type coding òåíçîðåçèñòîðà CF5R4 CF5R5 Ðàçìåðû Strain gauge òåíçîðåçèñòîðà, dimension, ìì mm Íîìèíàëüíîå Strain gauge ñîïðîòèâëåíèå, resistance, Áàçà A L C B Ohm Îì 5 12,0-12, ,0-17, ,0-23, ,0-12, ,0-17, ,0-23,0 200 CF5R6 3 13,5 1,1 13, ,0 1,6 20,0 200 CF5R7 2 10,5 4,94 6, ,0 3,36 5,0 400 CF5R8 5 11, 8 1, CF5R9 2,5 12 4, ÑF5Ì CF5C1 CF5C2 CF5C3 5 7,5-7, ,5-7, ,0-12, ,0-17, ,0-17, ,0-22, ,0-22, ,0 1,12 9, ,0 2,02 12, ,0-9, ,0-12, ,0-9, ,0-12,

7 HIGHT-TEMPERATURE STRAIN BY VISHAY PRECISION GROUP GAUGES Group of Companies VEDA is a partner of Vishay Precision Group and is a supplier of high-temperature strain gauges produced by Vishay Precision Group. This group is represented by the following series: Gauges series Description Work temperature range, Ñ WK ZC Fully encapsulated K-alloy gauges with highendurance leadwires ZC-Series strain gauges are etched Kanthal (Fe-Cr-Al alloy) foil grids in free-filament form for high-temperature applications. Normal: 269 to +290 Short Term: 269 to +400 To 1150 TYPE CODE Active Gauge Length in Mils (0.001 in ( mm)) Grid and Tab Geometry Self-Temperature-Compensation Resistance in Ohms Foil Alloy Optional Feature Carrier Matrix (Backing) CE A UW 120 Option P A: Constantan alloy in self-temperaturecompensated form P: Annealed Constantan D: Isoelastic alloy K: Nickel-chromium alloy (similar to Karma) The S-T-C number is the approximate thermal expansion coefficient in ppm/ F of the structural material on which the gauge is to be used. 7

8 ASSORTMENT OF STRAIN GAUGES BY VPG Type of grid Gauge Marking (Insert desired S-T-C number in spaces marked XX) Gauge dimensions: Grid Length/Weigth, mm Resistance, Ohm Temperature Range, Ñ WK-XX-031CF-350 0,79/1,57 120±0,4% -269 to +290 WK-XX-062AP-350 1,57/1,57 350±0,4% -269 to +290 WK-XX-062AQ-500 1,57/1,57 500±0,4% -269 to +290 WK-XX-125AC-10C 3,18/3, ±0,4% -269 to +290 WK-XX-125AD-350 3,18/3,18 350±0,4% -269 to +290 WK-XX-125BB-350 3,18/2,24 350±0,4% -269 to +290 WK-XX-125-BT-350 3,18/1,57 350±0,4% -269 to +290 WK-XX-125BZ-10C 3,18/1, ±0,4% -269 to +290 WK-XX-250AE-10C 6,35/6, ±0,4% -269 to +290 WK-XX-250BF-10C 6,35/3, ±0,4% -269 to +290 WK-XX-250-BG-350 6,35/3,18 350±0,4% -269 to +290 WK-XX-250BK-30C 6,35/4, ±0,4% -269 to +290 WK-XX-500BH ,70/4,45 350±0,4% -269 to +290 WK-XX-10CBE ,40/6,35 350±0,4% -269 to +290 WK-XX-20CBW ,80/4,78 120±0,4% -269 to +290 WK-XX-060PB-350 (500) 1,52/1, (500)±0,4% -269 to +290 WK-XX-125PC-350 (10C) WK-XX-250PD-350 (10C) 3,18/1,65 6,35/2, (1000)±0,4% -269 to (3000)±0,4% -269 to +290 WK-XX-062DN-500 1,57/1,57 500±0,4% -269 to +290 WK-XX-031DE-350 0,79/0,81 350±0,4% -269 to +290 WK-XX-062-ED-350 1,57/1,57 350±0,4% -269 to +290 WK-XX-031EC-350 0,79/0,81 350±0,4% -269 to +290 WK-XX-062EN-500 1,57/1,57 500±0,4% -269 to +290 WK-XX-062TT-350 WK-XX-062TZ-120 WA-XX-125TM-120 (350) 1,57/1,91 1,57/1,91 3,18/3,81 350±0,4% -269 to ±0,4% -269 to ±0,4% -269 to

9 Type of grid Gauge Marking (Insert desired S-T-C number in spaces marked XX) Gauge dimensions: Grid Length/Weigth, mm Resistance, Ohm Temperature Range, Ñ WK-XX-120WT-120 (350) 3,05/2, (350)±0,4% -269 to +290 WK-XX-060WR-10C WK-XX-120WR-120(350) 1,52/1,52 13,05/2, (1000)±0,4% -269 to (350)±0,4% -269 to +290 WK-XX-125RA-350 3,18/1,57 350±0,4% -269 to +290 WK-XX-062DY-350 1,57/1,40 350±0,4% -269 to +290 WK-XX-125TK-10C 3,18/2, ±0,4% -269 to +290 ZC-NC-G ,57/1, to 1150 ZC-NC-G ,54/4, to 1150 ZC-NC-G ,51/3, to 1150 ZC-NC-G ,08/3, to 1150 ZC-NC-G ,08/3, to 1150 ZC-NC-G ,54/7, to 1150 ZC-NC-G ,54/4, to 1150 ZC-NC-G ,08/3, to 1150 ZC-NC-G ,18/3, to 1150 ZC-NC-G ,18/3, to

10 S-T-C NUMBER S-T-C No Expansion coefficients per F 0,8 0,3 0,0 3,0 2,7 2,4 3,1 5,1 5,5 4,8 4,9 6,4 6,0 7,0 6,7 7,5 6,6 6,3 6,7 6,0 5,7 5,0 9,3 10,2 9,2 9,6 8,0 8,9 12,9 11,1 13,0 per C 1,4 0,5 1,4 5,4 4,9 4,3 5,6 9,2 9,9 8,6 8,8 11,5 10,8 12,6 12,1 13,5 11,9 11,3 12,1 10,8 10,3 9,0 16,7 18,4 16,5 17,3 14,4 16,0 23,2 20,0 23,4 Common material Invar, Fe-Ni alloy Quartz, fused Titanium Silicate, polycrystalline Alumina, fired Molybdenum, pure Tungsten, pure Zirconium, pure Glass, Soda-Lime-Silica Stainless Steel, Ferritic (410) Titanium, pure Titanium Alloy, 6Al-4V Beryllium, pure Cast Iron, grey Inconel, Ni-Cr-Fe alloy Inconel X, Ni-Cr-Fe alloy Monel, Ni-Cu alloy Nickel-A, Cu-Zn-Ni alloy Steel alloy, 4340 Steel, Carbon, 1008, 1018 Steel, Stainless, Age Hardenable (17-4PH) Steel, Stainless, Age Hardenable (17-7PH) Steel, Stainless, Age Hardenable (PH15-7Mo) Beryllium Copper, Cu 75, BE 25 Bronze, Phosphor, Cu 90, Sn 10 Copper, pure Steel, Stainless, Austenitic (304) Steel, Stainless, Austenitic (310) Steel, Stainless, Austenitic (316) Aluminum Alloy, 2024-T4, 7075 T6; Brass, Cartridge, Cu 70-Zn 30; Tin, pure 15 14,5 26,1 Magnesium Alloy, AZ-318 QUALITY GUARANTEE AND CERTIFICATION VEDA is producer of all types of strain gauges ÑF5 in accordance with the technical specifications TS 3.06 Ukraine Technical specification registered by State Enterprise "Ukrmetrteststandart". VEDA is a hol - der of Technical specification.gauges are regis- tered in Ukraine as a measuring tool and are listed in the State Register of Ukraine under the number U Strain gauges CF5 are certified in Ukraine and there is Ukrainian certificate of conformity of measuring tool to the approved type UA-MI / ¹ and the Russian certificate of measuring tool to the approved type ¹ UA.C A ¹ High quality of strain gauge is ensured by high quality materials and compliance with production technology. Technical parameters of manufacturing, installation and testing parameters of gauges is controlled in VEDA own certified test laboratory. According to the results of tests on each batch of manufactured gauges State Enterprise ""Ukrmetrteststandart" issues certificate of conformity to the approved type. For each batch of gauges VEDA issues a passport with the data obtained in the tests. VEDA warranty compliance characteristics and parameters of strain gauges as a measuring tool is supported by the warranty of State Enterprise "Ukrmetrteststandart". 10

11 CERTIFICATION STRAIN GAUGE QUALITY GUARANTEE 1 Materials and technology High quality of strain gauges is supported by first class materials and compliance with production technology. 3 Certification Each batch of manufactured gauges has certificate of conformity to the approved type and a passport with the data obtained in the tests. 2 Test laboratory Technical parameters of manufacturing, installation and testing parameters of gauges is controlled in VEDA own certified test laboratory. 4 Warranty VEDA warranty compliance characteristics and parameters of strain gauges as a measuring tool is supported by the warranty of State Enterprise "Ukrmetrteststandart". CUSTOM MADE STRAIN GAUGES Do you have special requirements, which standard strain gauges do not meet? Are you looking for a substitution to currently used strain gauge? Do you have your own designed strain gauge? Then you are welcome to contact us and we will help you with design, production and right choice of a strain gauge which will fully meet your requirements. 11

12 VEDA - is leading Ukrainian designer and manufacturer of innovative equipment with more than century-old production experience. Quality, reliability Competitive price Technical before and after sales support 100 years of production experience strain gauges yearly load cells yearly 100% production in Ukraine Own R&D centre Custom design of strain gauges Individual solution for special needs VEDA also produces: Load cells Elevator equipment Weighing equipment Vibration control and monitoring systems for complex technical objects Please conrtact VEDA sales department: Tel.: Ukraine, 03057, Kyiv, Metalistiv, 18 info@veda.com.ua Made in Ukraine Magnetic abrasive finishing systems