MM159 Rev. 05 (12 95)

Transcription

1 186 MM159 Rev. 05 (12 95)

2 This manual is furnished with each new TENNANT Model 186. It provides necessary operating and preventive maintenance instructions. Read this manual completely and understand the machine before operating or servicing it. This manual covers all machine variations and standard options. The instruction portion of the manual consists of the Specification, Operation, Maintenance, and Appendix sections. The parts portion consists of the Standard Parts; Options; Electrical Components; and Cross Reference; sections. All right side and left side references to the machine are determined by facing the direction of forward travel. All hardware considered to be of a common nature or locally available has been omitted from the parts sections. Be aware that this machine may contain metric hardware. Make sure you use equivalent hardware when replacement becomes necessary. This machine will provide excellent service. However, the best results will be obtained at minimum costs if: The machine is operated with reasonable care. The machine is maintained regularly per the maintenance instructions provided. The machine is maintained with TENNANT supplied or equivalent parts. Parts and supplies may be ordered by phone or mail from any TENNANT parts and service center, distributor, or from any of the TENNANT subsidiaries. Before ordering parts or supplies, be sure to have your machine model number and serial number handy. Fill out the data block below for future reference. MACHINE DATA Please fill out at time of installation. Machine Serial Number Engine Serial Number Sales Representative Customer Number Date of Installation Manual Number MM159 Revision: 05 Published: Trademark Registered in: Austria, Benelux, Denmark, England, France, Germany, Italy, Spain, Switzerland, United States, Argentina, Australia, Canada, Japan, Mexico, Sweden, by TENNANT, Minneapolis, Minnesota, U.S.A. Copyright 1990, 1991, 1992, 1994, 1995 TENNANT, Printed in U.S.A.

3 This section on HOW TO USE THIS MANUAL will tell you how to: Find important machine information for ordering correct repair parts. Find TENNANT part numbers. Order TENNANT parts and supplies. HOW TO USE THIS MANUAL HOW TO USE THIS MANUAL IMPORTANT INFORMATION When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE DATA box is located on the inside of the front cover of this manual. The model number of your machine is on the side of the machine. The serial number of your machine is printed on the machine data plate located as shown.

4 HOW TO USE THIS MANUAL FINDING A TENNANT PART NUMBER This manual contains the following sections: HOW TO USE THIS MANUAL STANDARD PARTS OPTIONS BREAKDOWNS CROSS REFERENCE The STANDARD PARTS section lists repair parts for standard machines. They are grouped in this general order: General wear parts. Machine frame and related parts. Machine propelling system. Scrubbing components. Electrical parts. The OPTION section lists repair parts of options. The BREAKDOWN section lists available repair parts of major components. All sections in this manual consist of parts illustrations and corresponding parts lists. The parts illustrations are numbered with Ref numbers which refer to corresponding parts lists. The parts lists include a number of columns of information: Ref column refers to the reference number on the parts illustration. indicates the part is an assembly. indicates the part is included in the assembly listed just before it. TENNANT Part No. column lists the TENNANT part number for the part. Serial Number column indicates the set of machines the part number is applicable to. Serial numbers change when the machine design has been modified. The most current design of the machine is shown in the main illustration, older designs are boxed in a corner of the illustration. Description column is a brief description of the part. Qty. column lists the quantity of that part used in that area of the machine.

5 HOW TO USE THIS MANUAL NOTE: If a service kit is installed on your machine, be sure to keep the INSTRUCTION BULLETIN which came with the kit. It contains repair parts numbers needed for ordering future parts. NOTE: Fasteners used in this machine may be metric or non-metric. Take care when replacing hardware to replace with same thread size. PLACING AN ORDER Orders may be placed by phone, fax, or by mail. Phone orders may need written confirmation. Follow the steps below to insure prompt delivery: 1. Identify the model number of your machine. 2. Identify the serial number of your machine. 3. Find the part number of the part you need. Do not order by page number or reference number. If you are not able to find the part number, call your TENNANT representative for help or send the old part as a sample. 4. Determine the quantity of the part you need. 5. Provide the following company information: Company name Customer ID Number Shipping address Billing address First and last name of person ordering parts Telephone number Purchase order number 6. Provide definitive shipping instructions.

6 HOW TO USE THIS MANUAL Any claim for loss or damage to a shipment in transit should be filed promptly with the transportation company making the delivery. Shipments will be complete unless the packing list or order acknowledgement indicates items back ordered. If parts received are suspected to be incorrect or defective, please contact the TENNANT representative from whom you ordered the part. They will give authorization for return and/or handle replacement shipments when required.

7 CONTENTS STANDARD PARTS SECTION 6 Page Fig. 1 Recommended General Maintenance Items Fig. 2 Replacement Brushes Fig. 3 Main Frame Group Fig. 4 Engine, Sheaves and Cover Group Fig. 5 Covers Group Fig. 6 Handle and Battery Group Fig. 7 Engine and Sheaves Group Fig. 8 Engine and Fuel Tank Group, LPG Fig. 9 Brush Drive Group Fig. 10 Wheel Drive Group Fig. 11 Hopper Group Fig. 12 Vacuum Fan Group Fig. 13 Filter and Shaker Motor Group Fig. 14 Instrument Panel Group Fig. 15 Instrument Panel Group Fig. 16 Wire Harnesses Group, Gasoline Fig. 17 Wire Harnesses Group, Gasoline Fig. 18 Label Group Fig. 19 Label Group

8 STANDARD PARTS Fig. 1 Recommended General Maintenance Items TENNANT Machine Key Part No. Serial Number Description Qty ( ) Maintenance Kit, Skirts ( ) Skirt and Flap Assembly, Rear ( ) Retainer, Rear Seal ( ) Skirt, Side ( ) Retainer, Side Skirt ( ) Retainer, Front Side Skirt ( ) Lip Assembly, Pan ( ) Seal, Foam Rubber ( ) Seal, Foam Rubber ( ) Retainer ( ) Adhesive, 5 oz (150 cc) Tube ( ) Maintenance Kit, 200 Hour ( ) Spark Plug ( ) Spark Plug ( ) Filter, Air ( ) Pre-Cleaner, Air ( ) Filter, Fuel ( ) Performance Package, Squeegee ( ) Blade, Rear Squeegee ( ) Strip, Rear Backup ( ) Blade, Front Squeegee 1

9 STANDARD PARTS Fig. 2 Replacement Brushes TENNANT Machine Key Part No. Serial Number Description Qty ( ) Main Brush, 6 Row, Wire and Fiber ( ) Main Brush, 6 Row, Union Mix N ( ) Main Brush, 6 Row, Nylon P ( ) Main Brush, 6 Row, Polypropylene ( ) Main Brush, 18 Row, Natural Fiber ( ) Main Brush, 50 Row, Tampico ( ) Main Brush, 18 Row, Wire and Fiber ( ) Main Brush, 6 Row, Bright Wire ( ) Main Brush, Scrubbing 18 Row, Stainless Steel ( ) Main Brush, Scrubbing 24 Row, Polypropylene P ( ) Side Brush and Hub Assembly, Polypropylene ( ) Hub, Side Brush N ( ) Side Brush and Hub Assembly, Perlon ( ) Hub, Side Brush ( ) Side Brush, Scrubbing Polypropylene

10 STANDARD PARTS Fig. 3 Main Frame Group

11 STANDARD PARTS Fig. 3 Main Frame Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Cover, Right Side ( ) Bumper, R.H ( ) Pin,Pivot 3.5Lg ( ) Replacement Kit, Front Bumper F/ ( ) Bumper,Weldmt Left ( ) Seal,Foam Rbr,.50.75W 3.0L ( ) Door Assy ( ) Seal,Foam Rbr,.19.38W 19.3L ( ) Seal,Foam Rbr,.19.38W 9.6L ( ) Skirt,Side ( ) Retainer ( ) Retainer,Skirt Lt Side Frt ( ) Retainer,Skirt Rt Side Rear ( ) Lip Assy,Pan ( ) Frame, Main W/Label ( ) Caster 5 Dia ( ) Caster 5 Dia ( ) Tip,Rubber ( ) Cover Wldt ( ) Chain,Sash#35,6 Links L ( ) Skirt,Rear ( ) Retainer, Rear Seal ( ) Lintel Weldmt ( ) Knob, ,1.38Dia,Plastic ( ) Retainer, Screw ( ) Stiffener, Caster ( ) Bumper, R.H ( ) Tube ( ) Skirt & Flap, Rear ( ) Retainer, Rear Seal ( ) Cover, Wldt Lh ( ) Lever Wldt, Brake ( ) Sprng,Tens,1.10Dx.15Wire 3.2Lg ( ) Pin, Clevis, 0.37 Dia X 0.75 Lg ( ) Lintel Wldt ( ) Bumper, R.H ( ) Bumper, L.H ( ) Bumper, Front 1

12 STANDARD PARTS Fig. 4 Engine, Sheaves and Cover Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Handle ( ) Grip, Handle ( ) Rod, Directional Control ( ) Cable, Choke ( ) Cover, Back ( ) Plugbutton ( ) Panel and Label Assembly, Instrument ( ) Panel and Label Assembly, Instrument ( ) Support, Rear ( ) Grommet

13 STANDARD PARTS TENNANT Machine Key Part No. Serial Number Description Qty ( ) Cable Assembly, Positive ( ) Wire Assembly, Cable ( ) Eyebolt ( ) Nut, Wing ( ) Battery, Wet, 260 CCA ( ) Battery, Dry, 260 CCA ( ) Pad, Battery ( ) Wire Assembly, Cable ( ) Strap, Battery ( ) Shaft, Vacuum Drive ( ) Key, Woodruff ( ) Sheave ( ) Screw, Nylon Set ( ) Spring, Tension ( ) Fitting, Straight ( ) Hose, Hydraulic ( ) Grommet ( ) Fitting, Plug ( ) Engine, Gasoline ( ) Screw, Hex ( ) Gasket, Exhaust ( ) Muffler, Exhaust ( ) Bracket, Choke ( ) Clamp, Cable ( ) Plate, Directional Pivot ( ) Spring, Tension ( ) Yoke, Adjustable ( ) Replacement Kit, Lever ( ) Spacer, Directional Plate ( ) Screw, Shoulder ( ) Screw Replacement Kit, Shoulder ( ) Retainer, Belt ( ) Sheave, Idler ( ) Sheave, Combination ( ) Pin, Roll ( ) Bolt, Carriage ( ) Belt, Flat, Forward ( ) Belt, Flat, Reverse ( ) Retainer, Cover, R.H ( ) Molding, Rigid ( ) Cover Assembly, R.H ( ) Bumper, Rubber ( ) Closure, Edge Mating ( ) Rivet, Soft ( ) Cover Assembly, L.H ( ) Bumper, Rubber ( ) Closure, Edge Mating ( ) Rivet, Soft ( ) Retainer, Cover, L.H ( ) Brace, Center ( ) Strip, Dump Stop ( ) Lever, Directional Control ( ) Rod, Directional ( ) Sleeve 2

14 STANDARD PARTS Fig. 5 Covers Group

15 STANDARD PARTS Fig. 5 Covers Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Channel Wldt, Center G ( ) Support Weldmt, Rear ( ) Bar, Hopper Stop ( ) Panel, Instr, 186G W/Label ( ) Cover Assy, Rh 186/1186G ( ) Hinge, Pull Pin Lh ( ) Hinge, Pull Pin Rh ( ) Handle, Cover ( ) Rivet, Pop.125Dx.44X.25Dhd Al ( ) Guard, Muffler ( ) Bumper, Rubber.50Dia ( ) Angle, Stop ( ) Magnetic Strip, Flex ( ) Cover Assy, Lh 186/1186E&G ( ) Hinge, Pull Pin Lh ( ) Hinge, Pull Pin Rh ( ) Rivet, Pop.125Dx.44X.25Dhd Al ( ) Bumper,Rubber.50Dia ( ) Cover, Back 1

16 STANDARD PARTS Fig. 6 Handle and Battery Group

17 STANDARD PARTS Fig. 6 Handle and Battery Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Handle Replacement Kit, Steer ( ) Handle Wldt, Steer ( ) Handle Wldt, Forward ( ) Handle, Reverse ( ) Grip Vinyl.18 X.75 X ( ) Washer Wavy Spring,#Ww 381 & ( ) Sleeve,.312B.44D.56 Crs ( ) Spring,Tors,1.06Idx.08Wire, 3T ( ) Sleeve,.312B.44D.171 Crs ( ) Balljoint Qkdisc ( ) Rod, Control ( ) Rod, Control ( ) Adjustable Yoke End, 5/ ( ) Spring, Tens.56Odx.05Wirex ( ) Pin, Clevis, 0.31 Dix.X1.00 Lg ( ) Cable, Control ( ) Cable Assy Batt, Pos, ( ) Wire Assy Cable 42.0 Lg 4Ga ( ) Bracket, Choke ( ) Clamp Cable, 0.19Dia 0.50Wth ( ) Battery,12V, Cc Amps:260 Wet ( ) Battery,12V, Cc Amps:260 Dry ( ) Pad, Battery ( ) Nut Wing Pltd ( ) Wire Assy Cabl 24.Olg 4Ga Blk ( ) Strap, Battery ( ) Grommet, Rbr, 0.38Id, For.12Matl 4

18 STANDARD PARTS Fig. 7 Engine and Sheaves Group

19 STANDARD PARTS Fig. 7 Engine and Sheaves Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Engine, 8Hp Gas ( ) Engine, (California Only) ( ) Muffler Exh, Ovl, To 19Cu Eng ( ) Gasket, Exhaust ( ) Ftg Hyd Str ( ) Hose Hyd Low ( ) Grommet, Rbr,1.00Id, For.12Matl ( ) Ftg Hyd Plg ( ) Shaft, Vac Drive ( ) Key Wdruff Asa# ( ) Sheave, 3L,1Gr, 2.8Pd ( ) Scr Set.31 18X0.38 Nylon Loc ( ) Scr Hex.31 18X ( ) Screw, Leveler ( ) Bolt Carr.38 16X2.50 G5 Pltd ( ) Plate, Direct Pivot ( ) Lever Weldmt, Direction Control ( ) Screw, Shoulder ( ) Spacer, Directional Plate ( ) Sleeve,.375B.56D.22 Stlzn ( ) Pulley, Idler Flanged 1.87 Dia ( ) Sheave, Combination V&Flat ( ) Pin,Roll,.25Odx2.00L,.250/ ( ) Retainer, Belt ( ) Belt, Flat, 33.50Lg ( ) Belt, Flat, 38,75Lg ( ) Spacer, Directional Plate MM159 (12 95)

20 STANDARD PARTS Fig. 8 Engine and Fuel Tank Group, LPG

21 STANDARD PARTS Fig. 8 Engine and Fuel Tank Group, LPG TENNANT Machine Key Part No. Serial Number Description Qty ( ) Engine, 8Hp Lp ( ) Engine, (California Only) ( ) Hose Lpg,4Lpg 31In.Lg ( ) Ftg El90 Npt/Npt S04Pf 04Pm ( ) Ftg El90 Npt/Npt 04Pf/04Pm ( ) Regulator,Lp.,Garretson ( ) Repair Kit ( ) Gasket Inlet ( ) Fitting ( ) Filter 1 8 SK1444 ( ) Repair Kit Filter Fuelock ( ) Bracket ( ) Sleeve Nyln #16 7.0L ( ) Coupling,Quickdisc, Lpg, Shwd ( ) Hose Lpg,4Lpg 18In.Lg L ( ) Brace,Center Lp ( ) Relay, 12Vdc,Spdt ( ) Pin Assy, Locating, Lpgtank ( ) Brkt Weldmt, Lp Tank Mount ( ) Latch Assy, Lpg Tank Mtg,W/Nut ( ) Nut, Adjustable, Lpg Tank Mtg ( ) Plugbtn.38H Blacknyl ( ) Grommet,Rbr,1.50Id,For.09Matl ( ) Cover Assy, Rh Lpg ( ) Bumper,Rubber.50Dia ( ) Rivet, Pop.125Dx.44X.25Dhd Al ( ) Closure, Edge Mating ( ) Cover Assy, Engine, Lh 186Lp ( ) Bumper,Rubber.50Dia ( ) Rivet, Pop.125Dx.44X.25Dhd Al ( ) Closure, Edge Mating ( ) Bracket, Lp Regulator ( ) Ftg Brs E ( ) Hose, Lpg, 4Lpg X 35.0Lg ( ) Lock, Lp Fuel ( ) Repair Kit ( ) Ftg El90 Npt/Npt 04Pf/04Pm ( ) Channel Wldt, Center Lp ( ) Magnetic Strip, Flex ( ) Cover Assy, Rh 186/1186Lpg ( ) Hinge, Pull Pin Lh ( ) Hinge, Pull Pin Rh ( ) Handle, Cover ( ) Rivet, Pop. 125Dx.44X.25Dhd Al ( ) Guard, Muffler ( ) Bumper, Rubber.50Dia ( ) Cover Assy, Lh 186/1186Lpg ( ) Hinge, Pull Pin Lh ( ) Hinge, Pull Pin Rh ( ) Rivet, Pop.125Dx.44X.25Dhd Al ( ) Bumper,Rubber.50Dia MM159 (12 95)

22 STANDARD PARTS Fig. 9 Brush Drive Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Handle, Tee ( ) Handle, Brush Lift ( ) Nut, Hex, L.H ( ) Turnbuckle ( ) Rod, Brush Lift ( ) Yoke, Adjustable ( ) Clamp, Conduit ( ) Strip ( ) Seal ( ) Shaft, Brush Lift ( ) Fitting, Grease ( ) Ring, Retaining ( ) Washer, Thrust ( ) Bushing A ( ) Shaft, Short ( ) Arm ( ) Pin, Roll

23 STANDARD PARTS TENNANT Machine Key Part No. Serial Number Description Qty ( ) Pin, Roll ( ) Bearing and Shaft ( ) Ring, Retaining ( ) Plug Assembly ( ) Finger ( ) Pin, Roll ( ) Plug and Pin Assembly, Drive ( ) Bearing and Shaft ( ) Key, Square ( ) Arm ( ) Shaft, Long A ( ) Sheave, Step ( ) Bearing, Ball ( ) Spring, Tension ( ) Arm and Shaft Assembly, Idler ( ) Retainer ( ) Pulley Assembly ( ) Pulley Assembly ( ) Gasket ( ) Ring, Retaining ( ) V Belt ( ) V Belt ( ) Guide, Belt ( ) Sheave Assembly, Adjustable ( ) Sheave Half, Inner ( ) Screw, Nylon Set ( ) Spring, Tension ( ) Sheave Half, Outer ( ) Pin, Dowel ( ) Retainer ( ) V Belt ( ) Key, Square ( ) Arm, Side Sweep ( ) Sheave ( ) Gearbox, Reducer (Replaced by 06662) ( ) Plug, Breather ( ) Seal, Oil ( xxxxxx) Nut, Wing ( xxxxxx ) Ring, Split ( xxxxxx ) Pin, Clevis ( ) Reducer Assembly ( ) Breather ( ) Bearing ( ) Pin, Roll ( ) Gear ( ) Ring, Retaining ( ) Seal, Oil ( ) Shaft, Reducer ( ) Worm 1

24 STANDARD PARTS Fig. 10 Wheel Drive Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Sprocket Replacment Kit ( ) Sprocket 8T ( ) Scr Set 10 24X0.25 Nylon Loc ( ) Scr Set.25 20X0.31 Nylon Loc ( ) Flange,Brg,3 Hole, Pnt ( ) Bearing,.750 Bore ( ) Bearing,.750 Bore ( ) Key Wdruff ( ) Countershaft ( ) Coupling,Half ( ) Differential Asy ( ) Chain Guide ( ) Guide ( ) Tightener ( ) Chain and Link Assembly ( ) Link, Rlr.Chain # ( ) Sprkt,#41, 45T Plate Sprocket ( ) Bearing Ball,0.62B 1.38D 0.43W ( ) Hub, Wheel Machined A ( ) Sleeve,.657B.88D.630Cr.Cad ( ) Wheel & Tire Assy ( ) Tire,10X2.00 Ehs Semi Pneu ( ) Coupling,Half ( ) Flange, Brg, 3 Hole, Pnt ( ) Differential & Sheave Assy ( ) Rplmt Kit, Differential F/ ( ) Sleeve ( ) Sheave, Flat Belt

25 STANDARD PARTS Fig. 11 Hopper Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Hopper ( ) Handle, Hopper Lift ( ) Washer, Rubber ( ) Handle Lift Replacement Kit B ( ) Grip, Handle ( ) Plate, Hopper Catch ( ) Pin, Clevis ( ) Retainer, Lip ( ) Lip Assembly, Pan ( ) Screw, Hex, G ( ) Washer, Belleville ( ) Bumper, Rubber ( ) Knuckle, Handle ( ) Handle, Lift ( ) Stop, Angle

26 STANDARD PARTS Fig. 12 Vacuum Fan Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Housing, Vacuum Fan ( ) Impeller ( ) Sleeve ( ) Key, Square ( ) Shaft, Bearing and Flange Assembly ( ) Hose ( ) Clamp, Worm Drive ( ) Plate, Housing Backing ( ) Arm, Fan Mount ( ) Rod, Adjustment ( ) Sheave ( ) Key, Woodruff ( ) Screw, Nylon Set ( ) Bracket, Fan Pivot ( ) Adaptor, Filter To Fan ( ) Sleeve ( ) Gasket, Thermostat ( ) Thermostat, Sealed ( ) Nut, Flex Lock ( ) Plate, Backing ( ) V Belt ( ) V Belt

27 STANDARD PARTS Fig. 13 Filter and Shaker Motor Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Cover, Filter Assembly ( ) Seal, Cover ( ) Bracket, Hold Down ( ) Filter Assembly ( ) Gasket ( ) Box and Label Assembly, Filter ( ) Seal, Filter Opening ( ) Pad, Rubber ( ) Strap, Shaker Motor ( ) Motor, Electric ( ) Weight, Eccentric ( ) Screw, Nylon Set ( ) Spring, Gas ( ) Spring, Gas ( ) Clip, Safety ( ) Stud, Spring Ball ( ) Plate, Support Shaker ( ) Washer, Sealing ( ) Bumper, Shaker ( ) Rivet, Pop ( ) Sleeve, Vinyl ( ) Chain ( ) Hook, S

28 STANDARD PARTS Fig. 14 Instrument Panel Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Switch, Push ( ) Ammeter ( ) Meter, Hour ( ) Bushing, Nylon Flange ( ) Switch Assembly, Key ( ) Key, Switch ( ) Label, Instrument Panel ( ) Breaker, Circuit ( ) Boot, Circuit Breaker ( ) Molding, Rigid ( ) Plugbutton ( ) Switch, Push ( ) Label, Instrument Panel ( ) Switch ( ) Timer, Shaker ( ) Relay, SPDT

29 STANDARD PARTS Fig. 15 Instrument Panel Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Switch, Push ( ) Ammeter ( ) Meter, Hour ( ) Switch Assembly, Key ( ) Key, Switch ( ) Breaker, Circuit ( ) Boot, Circuit Breaker ( ) Molding, Rigid ( ) Label, Instrument Panel ( ) Switch ( ) Timer, Shaker ( ) Relay, SPDT ( ) Plugbutton ( ) Switch Assembly, Key ( ) Key, Switch

30 STANDARD PARTS Fig. 16 Wire Harnesses Group, Gasoline (For machine below serial number )

31 Fig. 16 Wire Harnesses Group, Gasoline (For machines serial number and above) STANDARD PARTS TENNANT Machine Key Part No. Serial Number Description Qty ( ) Wire Harness, Instrument Panel (Replaced by 08499) ( ) Wire Harness, Main (Replaced by 08499) ( ) Wire Harness, Complete ( ) Wire Harness, Complete ( ) Wire Harness, Engine, LPG ( ) Terminal, Female ( ) Wire Harness, LPG Module

32 STANDARD PARTS Fig. 17 Wire Harnesses Group, Gasoline TENNANT Machine Key Part No. Serial Number Description Qty ( ) Wire Harness, Complete

33 STANDARD PARTS Fig. 18 Label Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Label Kit, Striping ( ) Label Kit, Information and Hazard

34 STANDARD PARTS Fig. 19 Label Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Label Kit, Information and Hazard ( ) Label,

35 CONTENTS OPTIONS SECTION 7 Page Fig. 1 Solution Tank Group Fig. 2 Recovery Tank Group Fig. 3 Rear Squeegee Lift Group Fig. 4 Rear Squeegee Group Fig. 5 Side Scrub Brush Group Fig. 6 Vacuum Fan Deflector and Hose Group Fig. 7 Vacuum Fan Shutoff Group Fig. 8 Recovery Tank Group, Water Pickup Fig. 9 Prep For Scrub and Wand Kit Fig. 10 Vacuum Wand Group Fig. 11 Vacuum Wand Control Group Fig. 12 Vacuum Wand Group Fig. 13 Vacuum Wand Control Group Fig. 14 Filter Bypass Kit Fig. 15 Fine Particle Filter Kit Fig. 16 Lift and Tie Down Kit Fig. 17 Lift and Tie Down Kit Fig. 18 Parking Brake Kit Fig. 19 Parking Brake Kit Fig. 20 Dual Caster Group Fig. 21 Fire Extinguisher Kit Fig. 22 Fuel Tank Group, LPG Fig. 23 Double Wheel Kit Fig. 24 Plastic Hopper Kit Fig. 25 Documentation Group MM159 (12 94)

36 OPTIONS Fig. 1 Solution Tank Group

37 OPTIONS Fig. 1 Solution Tank Group NOTE: Scrubber Attachment Kit, TENNANT Part Number 01027, Includes Fig. 1, 2, 3, 4, 5, and 6. TENNANT Machine Key Part No. Serial Number Description Qty ( ) Knob ( ) Cover, Soap Basket A ( ) Basket, Soap ( ) Handle ( ) Hinge, Tank ( ) Tank, Solution ( ) Decal, Scrubber ( ) Support, Tray ( ) Guide, Tube ( ) Chain, Jack ( ) Plug, Expandable ( ) Fitting, Plug ( ) Tube, Spreader ( ) Fitting, Barbed Straight ( ) Hose, Vinyl ( ) Fitting, Barbed Elbow ( ) Valve Replacement Kit, Water ( ) Fitting, Nipple ( ) Bracket, Valve ( ) Swivel ( ) Arm Replacement Kit, Valve ( ) Carriage, Solution Tank ( ) Tray Assembly, Debris ( ) Pan, Debris ( ) Support, Tray ( ) Wheel, Rubber ( ) Clamp, Cable ( ) Cable, Water Control ( ) Cable, Internal ( ) Decal, Warning, Detergent ( ) Replacement Kit, Axle ( ) Valve, Water ( ) Bracket, Valve ( ) Arm, Valve 1

38 OPTIONS Fig. 2 Recovery Tank Group

39 OPTIONS Fig. 2 Recovery Tank Group NOTE: Scrubber Attachment Kit, TENNANT Part Number 01027, Includes Fig. 1, 2, 3, 4, 5, and 6. TENNANT Machine Key Part No. Serial Number Description Qty ( ) Tube ( ) Gasket ( ) Plate, Float ( ) Gasket, Float Plate ( ) Washer, Sealing ( ) Washer, Sealing ( ) Bracket, L ( ) Bracket, L ( ) Bracket, Float Mounting ( ) Float, Vacuum Fan ( ) Lever, Water Control ( ) Lever, Water Control ( ) Swivel ( ) Mount, Valve Lever ( ) Mount, Valve Lever ( ) Decal, Solution Control ( ) Cover Assembly, Tank (Replaced by 10218) ( ) Seal, Foam Rubber ( ) Seal, Foam Rubber ( ) Tank, Recovery ( ) Fitting, Barbed Straight ( ) Hose, Squeegee ( ) Clamp, Worm Drive ( ) Support,Tank ( ) Hose, Drain ( ) Clip, Retainer ( ) Plug ( ) Bracket, Tie Down, L.H ( ) Bracket, Pickup Handle ( ) Retainer ( ) Clamp, Worm Drive ( ) Bracket, Tie Down, R.H ( ) Cover and Seal Assembly, Recovery Tank ( ) Latch, Door ( ) Cover, Recovery Tank ( ) Gasket, Cover ( ) Pawl, Latch 1

40 OPTIONS Fig. 3 Rear Squeegee Lift Group

41 OPTIONS Fig. 3 Rear Squeegee Lift Group NOTE: Scrubber Attachment Kit, TENNANT Part Number 01027, Includes Fig. 1, 2, 3, 4, 5, and 6. Water Pickup Kit, TENNANT Part Number 08070, Includes Fig. 3, 4, 7, and 8. TENNANT Machine Key Part No. Serial Number Description Qty ( ) Handle, Squeegee Lift ( ) Yoke, Adjustable ( ) Washer, Nylon ( ) Bracket, Pivot ( ) Rod, Squeegee Lift ( ) Spring, Compression ( ) Pin, Clevis ( ) Shaft, Squeegee Lift ( ) Key, Square ( ) Squeegee Hinge Replacement Kit ( ) Bearing, Sleeve ( ) Washer, Nylon ( ) Bar Assembly, Pivot ( ) Bearing, Flange ( ) Screw, Shoulder ( ) Link, Squeegee ( ) Block Assembly, Hinge ( ) Bearing, Sleeve ( ) Screw, Shoulder ( ) Washer, Rubber ( ) Rail, Squeegee ( ) Knob, Adjustment ( ) Mount, Squeegee ( ) Pin, Hair Cotter ( ) Plate, Pivot ( ) Spring, Compression ( ) Pin, Roll ( ) Hinge Assembly, Arm ( ) Bearing, Sleeve 2

42 OPTIONS Fig. 4 Rear Squeegee Group NOTE: Scrubber Attachment Kit, TENNANT Part Number 01027, Includes Fig. 1, 2, 3, 4, 5, and 6. Water Pickup Kit, TENNANT Part Number 08070, Includes Fig. 3, 4, 7, and TENNANT Machine Key Part No. Serial Number Description Qty ( ) Squeegee Assembly ( ) Frame, Squeegee ( ) Performance Package, Squeegee ( ) Blade, Squeegee ( ) Strip, Rear Backup ( ) Blade, Squeegee ( ) Band, Rear ( ) Band, Front ( ) Wheel, Solid ( ) Cam ( ) Cam ( ) Strip, Abrasive 2

43 OPTIONS Fig. 5 Side Scrub Brush Group NOTE: Scrubber Attachment Kit, TENNANT Part Number 01027, Includes Fig. 1, 2, 3, 4, 5, and TENNANT Machine Key Part No. Serial Number Description Qty ( ) Ring ( ) Pivot ( ) Bushing, Flange ( ) Pin, Clevis ( ) Tube, Swivel Box ( ) Tube, Hub ( ) Side Brush, Scrubbing, Polypropylene 1

44 OPTIONS Fig. 6 Vacuum Fan Deflector and Hose Group NOTE: Scrubber Attachment Kit, TENNANT Part Number 01027, Includes Fig. 1, 2, 3, 4, 5, and TENNANT Machine Key Part No. Serial Number Description Qty ( ) Deflector ( ) Clamp, Worm Drive ( ) Hose and Cuff Assembly ( ) Sleeve ( ) Tie, Cable 1

45 OPTIONS Fig. 7 Vacuum Fan Shutoff Group NOTE: Water Pickup Kit, TENNANT Part Number 08070, Includes Fig. 3, 4, 7, and TENNANT Machine Key Part No. Serial Number Description Qty ( ) Cable, Control ( ) Clamp, Cable ( ) Lever, Damper ( ) Plate, Damper ( ) Seal ( ) Clamp, Worm Drive ( ) Hose and Cuff Assembly, Vacuum ( ) Deflector ( ) Tie, Cable ( ) Sleeve, Hydraulic 1

46 OPTIONS Fig. 8 Recovery Tank Group, Water Pickup

47 OPTIONS Fig. 8 Recovery Tank Group, Water Pickup NOTE: Water Pickup Kit, TENNANT Part Number 08070, Includes Fig. 3, 4, 7, and 8. TENNANT Machine Key Part No. Serial Number Description Qty ( ) Tube ( ) Gasket ( ) Plate, Float ( ) Gasket, Float Plate ( ) Washer, Sealing ( ) Washer, Sealing ( ) Bracket, L ( ) Bracket, L ( ) Bracket, Float Mounting ( ) Float, Vacuum Fan ( ) Bracket, Tie Down, R.H ( ) Clamp, Worm Drive ( ) Retainer ( ) Bracket, Pickup Handle ( ) Cover Assembly, Tank (Replaced by 10218) ( ) Seal, Foam Rubber ( ) Seal, Foam Rubber ( ) Tank, Recovery ( ) Fitting, Barbed, Straight ( ) Hose, Squeegee ( ) Clamp, Worm Drive ( ) Support, Tank ( ) Hose, Drain ( ) Clip, Retainer ( ) Plug ( ) Bracket, Tie Down, L.H ( ) Cover and Seal Assembly, Recovery Tank ( ) Latch, Door ( ) Cover, Recovery Tank ( ) Gasket, Cover ( ) Pawl, Latch 1

48 OPTIONS Fig. 9 Prep For Scrub and Wand Kit TENNANT Machine Key Part No. Serial Number Description Qty ( ) Prep For Scrub and Wand Kit ( ) Housing, Vacuum Fan ( ) Plug, Cap ( ) V Belt ( ) Sheave Replacement Kit ( ) Screw, Set ( ) Adaptor, Filter to Fan ( ) Sheave ( ) Screw, Set

49 OPTIONS Fig. 10 Vacuum Wand Group NOTE: Vacuum Wand Kit, TENNANT Part Number 01030, Includes Fig. 10 and TENNANT Machine Key Part No. Serial Number Description Qty ( ) Frame, Mounting and Vacuum Box ( ) Bags, Vacuum Wand (Set of 10) ( ) Door Assembly, Vacuum Box ( ) Seal, Foam Rubber ( ) Washer, Nylon ( ) Fastener ( ) Fastener, Winghead ( ) Clip, Finger Grip ( ) Hose, Vacuum ( ) Nozzle, Master ( ) Tool, Crevice ( ) Wand ( ) Hinge ( ) Chain ( ) Hook, S ( ) Cover, Vacuum Wand ( ) Latch, Adjustable ( ) Bumper, Rubber 2

50 OPTIONS Fig. 11 Vacuum Wand Control Group NOTE: Vacuum Wand Kit, TENNANT Part Number 01030, Includes Fig. 10 and TENNANT Machine Key Part No. Serial Number Description Qty ( ) Cable, Damper Control ( ) Clamp, Cable ( ) Lever, Damper ( ) Plate, Damper ( ) Seal ( ) Clamp, Worm Drive ( ) Hose and Cuff Assembly ( ) Deflector ( ) Tie, Cable 1

51 OPTIONS Fig. 12 Vacuum Wand Group NOTE: Vacuum Wand Kit, TENNANT Part Number 41272, Includes Fig. 12 and TENNANT Machine Key Part No. Serial Number Description Qty ( ) Box Wldt, Vac ( ) Bags, Vacuum (Disposable) ( ) Seal, Foam Rubber ( ) Cover Assembly, Vacuum Wand ( ) Cover, Vacuum Wand ( ) Plate, Vacuum Box ( ) Screw, Thumb ( ) Nozzle, Master ( ) Tool, Crevis ( ) Wand, Extension ( ) Replacment Kit, Hose, Wand F/ ( ) Hose End, Curved ( ) Hose Assy, Vacuum Wand ( ) Wand, Vacuum ( ) Chain, Sash ( ) Washer, flt MM159 (12 95)

52 OPTIONS Fig. 13 Vacuum Wand Control Group NOTE: Vacuum Wand Kit, TENNANT Part Number 41272, Includes Fig. 12 and TENNANT Machine Key Part No. Serial Number Description Qty ( ) Cable, Damper Control ( ) Clamp, Cable ( ) Lever, Damper ( ) Plate, Damper ( ) Seal ( ) Clamp, Worm Drive ( ) Hose and Cuff Assembly ( ) Deflector ( ) Tie, Cable 1

53 OPTIONS Fig. 14 Filter Bypass Kit TENNANT Machine Key Part No. Serial Number Description Qty ( ) Filter Bypass Kit ( ) Cable, Control ( ) Clamp, Cable ( ) Lever, Damper ( ) Plate, Damper ( ) Seal ( ) Tie, Cable ( ) Clamp, Cable

54 OPTIONS Fig. 15 Fine Particle Filter Kit TENNANT Machine Key Part No. Serial Number Description Qty ( ) Filter Kit, Fine Particle ( ) Filter Assembly, Fine Particle ( ) Bracket, Hold Down

55 OPTIONS Fig. 16 Lift and Tie Down Kit TENNANT Machine Key Part No. Serial Number Description Qty ( ) Lift and Tie Down Kit ( ) Handle, Directional ( ) Pin, Hitch ( ) Rod, Directional ( ) Rod, Directional ( ) Eyebolt ( ) Collar ( ) Plugbutton ( ) Brace, Center ( ) Plate, Lift Support ( ) Cover, Protective Filter ( ) Screw, Thumb ( ) Tie Down

56 OPTIONS Fig. 17 Lift and Tie Down Kit TENNANT Machine Key Part No. Serial Number Description Qty ( ) Lift and Tie Down Kit ( ) Eyebolt ( ) Collar ( ) Plugbutton ( ) Brace, Center ( ) Plate, Lift Support ( ) Cover, Protective Filter ( ) Screw, Thumb ( ) Tie Down ( ) Plugbutton ( ) Cover Assembly, R.H ( ) Hinge, Pull Pin L.H ( ) Hinge, Pull Pin R.H ( ) Handle, Cover ( ) Rivet, Soft ( ) Guard, Muffler ( ) Bumper, Rubber ( ) Cover Assembly, L.H ( ) Hinge, Pull Pin L.H ( ) Hinge, Pull Pin R.H ( ) Rivet, Soft ( ) Bumper, Rubber MM159 (12 95)

57 OPTIONS Fig. 18 Parking Brake Kit TENNANT Machine Key Part No. Serial Number Description Qty ( ) Brake Kit, Parking (Replaced by 10368) ( ) Plugbutton ( ) Cover, L.H ( ) Bracket, Parking Brake ( ) Pivot, Parking Brake ( ) Handle, Parking Brake ( ) Knob ( ) Screw, Adjustment ( ) Spring, Tension ( ) Ring, Retaining ( ) Link, Brake ( ) Brake ( ) Plate, Adaptor ( ) Ring, Retaining ( ) Spring, Tension ( ) Disc, Brake ( ) Screw, Nylon Set ( ) Countershaft ( ) Key, Woodruff ( ) Decal, Parking Brake

58 OPTIONS Fig. 19 Parking Brake Kit TENNANT Machine Key Part No. Serial Number Description Qty ( ) Brake Kit, Parking ( ) Cover, Left Side ( ) Latch, Brake ( ) Spring, Tension ( ) Brake, Parking ( ) Grip, Handle ( ) Label, Parking Brake

59 OPTIONS Fig. 20 Dual Caster Group TENNANT Machine Key Part No. Serial Number Description Qty ( ) Caster, Dual Wheeled

60 OPTIONS Fig. 21 Fire Extinguisher Kit TENNANT Machine Key Part No. Serial Number Description Qty ( ) Extinguisher Kit, Fire ( ) Extinguisher, Fire

61 OPTIONS Fig. 22 Fuel Tank Group, LPG TENNANT Machine Key Part No. Serial Number Description Qty ( ) Tank, LPG ( ) Tank, LPG, with Filler Valve

62 OPTIONS Fig. 23 Double Wheel Kit TENNANT Machine Key Part No. Serial Number Description Qty ( ) Double Wheel Kit ( ) Caster, Dual Wheeled ( ) Tire and Wheel Assembly Non Marking ( ) Tire ( ) Sleeve ( ) Replacement Kit, Front Bumper F/ ( ) Bumper, Front ( ) Bumper Assembly, R.H ( ) Seal, Foam Rubber ( ) Bumper Assembly, L.H ( ) Seal, Foam Rubber ( ) Tube

63 OPTIONS Fig. 24 Plastic Hopper Kit TENNANT Machine Key Part No. Serial Number Description Qty ( ) Hopper Kit Plastic ( ) Hopper, Swppr/Scrbr ( ) Bracket, Support Pin ( ) Ftg Plug Npt 02Pm Hx Hd Plstc ( ) Strip, Deflector ( ) Angle, Stiffener Hopper ( ) Plate, Nut ( ) Angle, Deflector ( ) Angle, Hopper Lip Retainer ( ) Rubber, Hopper Lip ( ) Angle, Lip Retainer, Lower ( ) Bracket, Mounting ( ) Plate, Hopper Catch ( ) Ftg Plug Npt 02Pm Hx Hd Plstc

64 OPTIONS Fig. 25 Documentation Group 10323/07501 TENNANT Machine Ref. Part No. Serial number Description Qty. 1 MM159 ( ) Manual Pkg ( ) Manual Fiche Pkg 186G ( ) Service Manual MM159 (12 94)

65 ENGINE PARTS, GASOLINE, LPG SECTION 8 CONTENTS Page Fig. 1 Crankcase Group Fig. 2 Camshaft and Valves Group Fig. 3 Air Intake Group Fig. 4 Baffles and Shroud Group Fig. 5 Breather and Vent Group Fig. 6 Flywheel Group Fig. 7 Electric Start Group Fig. 8 Governor Group Fig. 9 Ignition Group Fig. 10 Carburetor Group, Gasoline Fig. 11 Carburetor Group, Gasoline Fig. 12 Fuel Pump Group Fig. 13 Fuel Tank Group Fig. 14 Fuel Pump Group, LPG Fig. 15 Carburetor Group, LPG

66 ENGINE PARTS, GASOLINE, LPG Fig. 1 Crankcase Group

67 ENGINE PARTS, GASOLINE, LPG Fig. 1 Crankcase Group TENNANT Kohler Engine Key Part No. Part No. Serial Number Description Qty ( ) Miniblock, Cylinder ( ) Gasket Set ( ) Gasket Set, with Seals S ( ) Shaft, Governor ( ) Bearing, Ball 2 4 X ( ) Seal, Oil X ( ) Plug, Expansion S ( ) Guide, Valve ( ) Insert, Exhaust Valve ( ) Bearing ( ) Gasket, Bearing Plate ( ) Plate, Bearing 1 11 X l76 1 ( ) Screw, Hex Cap 4 12 X ( ) Seal, Front Oil ( ) Crankshaft ( ) Head, Cylinder ( ) Gasket, Head ( ) Washer, Plain ( ) Screw, Hex Cap ( ) Dipstick ( ) O Ring ( ) Tube, Fill ( ) Pan, Oil 1 22 X ( ) Plug, Pipe ( ) Gasket, Pan 1 24 X ( ) Screw, Hex Cap Sems ( ) Rod, Connecting ( ) Rod, Connecting ( ) Rod, Connecting, ( ) Rod, Connecting, ( ) Piston Assembly ( ) Piston Assembly ( ) Piston Assembly, ( ) Piston Assembly, ( ) Piston Assembly, ( ) Piston Assembly, ( ) Piston Assembly, ( ) Piston Assembly, ( ) Piston Assembly, ( ) Piston Assembly, ( ) Retainer, Piston Pin ( ) Ring Set, ( ) Ring Set, ( ) Ring Set, ( ) Ring Set, ( ) Ring Set, ( ) Ring Set, ( ) Ring Set, ( ) Ring Set, MM159 (12 94)