PARTS LIST. Marine/Industrial Single Package Cooling Unit 90MA/MF/MU. Design Series One, Beginning Serial Number C96741 & Design Series Two

Transcription

1 Marine/Industrial Single Package Design Series One, Beginning Serial Number C96741 & Design Series Two PARTS LIST

2 Service Parts List SINGLE PACKAGE COOLING UNIT Design Series One, Beginning Serial Number C96741 & Design Series Two CONTENTS INTRODUCTION... 1 MODEL CHART... 1 ORDERING INSTRUCTIONS... 1 GENERAL NOTES... 1 CASING GROUP... SIZE: CONTROL BOX GROUP... SIZE: REFRIGERATION COMPONENTS GROUP... SIZE: COMPRESSOR/OIL GROUP... SIZE: FAN AND MOTOR GROUP... SIZE: FILTER & ACCESSORY GROUP... SIZE: CASING GROUP... SIZE: CONTROL BOX GROUP... SIZE: REFRIGERATION COMPONENTS GROUP... SIZE: FAN AND MOTOR GROUP... SIZE: FILTER AND ACCESSORY GROUP... SIZE: CASING GROUP... SIZE: CONTROL BOX GROUP... SIZE: REFRIGERATION COMPONENTS GROUP... SIZE: COMPRESSOR/OIL GROUP... SIZE: FAN AND MOTOR GROUP... SIZE: FILTER AND ACCESSORY GROUP... SIZE: Carrier Refrigeration Operations, A member of the United Technologies Corporation family. Stock symbol UTX. Carrier Transicold, Carrier Corporation, P.O. Box 4805, Syracuse, N.Y U. S. A. Carrier Corporation 2000 D Printed in U. S. A. 0700

3 INTRODUCTION Single Package This Parts List identifies service replacement parts for the Carrier Transicold Single Package s in the Model Chart that follows. Two distinct families of units are covered, Design Series One and Design Series Two. Series one unit coverage begins with serial number C96741, and are those units with the thermostat and selector switch located inside the grille. Series two unit coverage begins with serial number CF00400 and are those units with the thermostat and selector switch accessible from the front of the unit. The unit series can also be identified by the entry in the model number tenth position. To find replacement parts, determine major group in which replacement parts are located (refer to the table of contents) andturntotheappropriatepagefortheillustratedbreakdownofthereplacement parts. This Parts List does not include detailed replacement parts for the serviceable compressors. Detailed Parts identification for this may be found in the 06D Compressor Parts List. MODEL CHART M A PRODUCT CODE MODEL MA - 90/10 Copper Nickel Condenser MF - Copper Condenser MU - Condenserless 2-R R-134a 4 - R-407C VOLTAGE 5-208/ DESIGN SERIES NOMINAL COOLING CAPACITY (R--22) PACKAGING ORDERING INSTRUCTIONS All orders and inquiries for parts must include: Unit Serial Number, Part No., description of part as shown on list and quantity required. Address all correspondence for parts to the following address or Fax number: MAIL : CARRIER TRANSICOLD DIVISION Replacement Components Group, TR-20 P.O. Box 4805 Syracuse, NY FAX: (315) GENERAL NOTES 1. This catalog contains those items most commonly required for replacement purposes. If parts other than those cataloged are required, please provide the model number and serial number of the unit on which the parts are to be used and a complete description including references to items which are cataloged. 2. Casing parts and panels are not normally stocked, but are available upon request while in production. Requests for casing parts and panels for units no longer in production must be cleared for availability prior to submitting an order. 3. The replacement parts listed in this catalog are RCG Factory-Authorized Parts and, as a result of standardization, may not be identical to the original part furnished on the equipment. 4. The following letter designations are used to classify parts throughout this list: A/R = As Required, PL = Purchase Locally, NS = Not Shown In Illustration

4 CASING GROUP... SIZE: A CARRIER TRANSICOLD 4 NEAR SIDE 5 FAR SIDE 3 8 A 12 DESIGN SERIES ONE 12 DESIGN SERIES TWO DESIGN SERIES DESIGN SERIES ONE TWO SECTION A--A

5 CASING GROUP... SIZE: MA/MF/MU / / / / / / / /921 CASING GROUP 1 Insulation Assembly, LH Side 50BA MA Insulation Assembly, Sound Panel 50BU Insulation Assembly, Rear Panel 50BA MA Mounting Angle, Coil 50BA Mounting Angle, Coil 50BA Insulation Assembly, Top Panel (Fan Deck) see item Panel Assembly, Front Top 50BA MA Grille, Inlet 50BA MA Panel Assembly, Front Bottom 50BA MA Pan, Base 50BA MA Insulation Assembly, RH Side 50BA MA Bracket, Switch 90MA MA Decal Strike KA06KM Catch KA07AH Chain, Retainer 50BA Handle, Inlet Grille 90MA

6 CONTROL BOX GROUP... SIZE: DESIGN SERIES ONE FAN OFF COOL HEAT 24 W A R M E R C OO L ER DESIGN SERIES TWO

7 CONTROL BOX GROUP... SIZE: MA/MF/MU MA/MF/MU / / / / / / / /921 CONTROL BOX GROUP 18 Box, Control 50BA MA Cover, Control Box 50BA Transformer (TRAN) 90C Thermostat (T) HH22AC Knob Assembly 50BA MA Label, Thermostat 90MA MA Switch, Rotary 90C Fuse Block 90C Fuse 90C Connector (Conduit) 66U Relay, Crankcase Heater (CHR) HN61KK Connector (Conduit) 66U Strain Relief HW60FA Switch, Low Pressure (LPS) HK02ZB028A Switch, High Pressure (HPS) HK02ZA Switch, High Pressure (HPS) 90MU Only HK02ZA429A Cable Terminal HY90HR Condenser Fan Relay (CFR) -- 90MU Only HN53CC Relay, Compressor Lockout (CLO) 38HQ Block, Terminal (TB1) HY84FE Contactor, Compressor (CC) HN53CC Contactor, Indoor Fan (IFC) HN53CC

8 REFRIGERATION COMPONENTS GROUP... SIZE: , 57 SEE COMPRESSOR/OIL GROUP Page REF 31 REF 46, ONLY MU ONLY

9 REFRIGERATION COMPONENTS GROUP... SIZE: MA/MF/MU ITEM DESCRIPTION PART NUMBER / / / / / / / /921 REFRIGERATION COMPONENTS GROUP 39 Condensate Pan Assembly 50BA MA Coil Assembly, Evaporator -- Includes: 50BA BA Tube, Feeder 50BA BA Distributor EA08QC Valve, Expansion (TXV) EA08QC EA36DC EA02XC C C Plug, Fusible EK01JA Drier, Filter KH45LD KH45LD Body, Schreader Valve EC39DM061 A/R 47 Core, Schreader Valve EC39EZ062 A/R 48 Cap, Flare DD19CA061 A/R 49 Nut, Lock AT58AB Grommet P Sleeve, Grommet KA56TS Coil, Condenser -- 90MA Only 50BW BW Coil, Condenser -- 90MF Only 50BA BA Water Regulating Valve -- EB31DF Cap, Flare -- 90MU Only DD19DA Valve, Liquid Shut--off -- 90MU Only EP12AH

10 COMPRESSOR/OIL GROUP... SIZE: ITEM DESCRIPTION PART NUMBER / / / / / / / / COMPRESSOR/OIL GROUP Compressor -- 90C Compressor -- 90C Compressor -- 90C Compressor -- 90MU Only 90C Compressor -- 90C Compressor -- 90MU Only 90C Compressor -- 90C Compressor-- 90C Compressor -- 90C Compressor -- 90C Compressor -- 90MU Only 90C Compressor -- 90MU Only 90C COMPRESSOR OIL -- Design Series One (Reciprocating) , 611 & 911 = 51 ounces (1.5 Liters) 90MU , 611 & 911 = 66 ounces (2 Liters) , 611 & 911 = 51 ounces (1.5 Liters) 90MU , 611 & 911 = 66 ounces (2 Liters) COMPRESSOR OIL -- Design Series Two (Scroll) , 621 & 921 = 51 ounces (1.5 Liters) 90MU , 621 & 921 = 66 ounces (2 Liters) , 621 & 921 = 51 ounces (1.5 Liters) 90MU , 621 & 921 = 66 ounces (2 Liters) , 621 & 921 = 51 ounces (1.5 Liters) 90MU , 621 & 921 = 66 ounces (2 Liters) , 621 & 921 = 51 ounces (1.5 Liters) 90MU , 621 & 921 = 66 ounces (2 Liters) P

11 FAN AND MOTOR GROUP... SIZE: MA/MF/MU / / / / / / / /921 FAN AND MOTOR GROUP 58 Insulation Assembly, Top Panel 50BA BA Housing Assembly, Blower 50BA BA Bracket Assembly, Bearing 50BA DE Bearing, Fan P P Wheel, Blower LA22LA LA22LA Mounting Plate Assembly, Motor 50BA Motor, Indoor Fan (IFM) 90C C Plate, Motor 50BA Shaft, Fan 50BA BA Key, Blower Pulley AW01DA Pulley, Blower KR11AH KR11AF Motor Pulley, Standard KR11HY Belt KR20AC

12 FILTER & ACCESSORY GROUP... SIZE: VIEW A--A 73 A A 83 MA/MF/MU MA/MF/MU / / / / / / / /921 FILTER GROUP 71 Baffle, Top 50BA Side Filter Rack 50BA Filter, Air KH03DU ACCESSORY GROUP 74 Plenum, Discharge -- Includes: 50BA Insulation Assembly, Cabinet 50BA Back, Plenum 50BA Inner Frame, Plenum 50BA Deflector, Air 50BA Vane, Vertical 50BA Cushion, Vertical Blade 50BA Vane Support, Bottom 50BA Cushion, Center and Frame 50BA Heating Coil Package, 1 Row Hot Water/Steam -- Includes: NS 50BA Coil 50BA

13 PARTS LIST UNIT SIZE

14 CASING GROUP... SIZE: A CARRIER TRANSICOLD 86 NEAR SIDE 87 FAR SIDE 91 A 97 DESIGN SERIES ONE DESIGN SERIES TWO DESIGN SERIES DESIGN SERIES ONE TWO SECTION A--A

15 CASING GROUP... SIZE: / / / / / /921 CASING GROUP 84 Panel, LH Side 50BA Panel, LH Side 90MU Only 50BA Panel, LH Side 90MA Insulation Assembly, Rear Panel 50BA MA Mounting Angle, Coil 50BA Mounting Angle, Coil 50BA Insulation Assembly, Top Panel (Fan Deck) see item Plate, Cover 50BA Panel Assembly, Front Top 50BA MA Grille, Inlet 50BA MA Panel Assembly, Front Bottom 50BA MA Pan, Base 50BA MA Compressor Mounting Rail -- Outer 50BA Compressor Mounting Rail -- Outer 90MU Only 50BB Compressor Mounting Rail -- Inner 50BA Compressor Mounting Rail -- Inner 90MU Only 50BB Panel, RH Side 50BA Panel, RH Side 90MU Only 50BA Panel, RH Side 90MA Bracket, Switch 90MA MA Decal Strike KA06KM Catch KA07AH Chain, Retainer 50BA Handle, Inlet Grille 90MA

16 CONTROL BOX GROUP... SIZE: FAN OFF COOL HEAT R W A M E R DESIGN SERIES ONE COO L ER DESIGN SERIES TWO

17 CONTROL BOX GROUP... SIZE: / / / / / /921 CONTROL BOX GROUP 103 Box, Control 50BA MA Cover, Control Box 50BA Transformer (TRAN) 90C Thermostat (T) HH22AC Knob Assembly 50BA MA Label, Thermostat 90MA MA Switch, Rotary 90C Fuse Block 90C Fuse 90C Connector (Conduit) 66U Relay, Crankcase Heater (CHR) HN61KK Connector (Conduit) 66U Strain Relief HW60FA Switch, Low Pressure (LPS) HK02ZB028B HK02ZB Switch, High Pressure (HPS) HK02ZA395A Switch, High Pressure (HPS) 90MU Only HK02ZA429A Switch, High Pressure (HPS) HK02ZA438A Connector, 90_ 66U Cable Terminal HY90HR Condenser Fan Relay (CFR) -- 90MU Only HN53CC Relay, Compressor Lockout (CLO) 38HQ Block, Terminal (TB1) HY84FE Contactor, Compressor (CC) HN53CC Contactor, Indoor Fan (IFC) HN53CC

18 REFRIGERATION COMPONENTS GROUP... SIZE: MU ONLY or REF REF REF REF COMPRESSOR MOUNTING TYPICAL ALL UNITS

19 REFRIGERATION COMPONENTS GROUP... SIZE: 008 MA/MF/MU MA/MF/MU /911 MA/MF/MU MA/MF /911 MA/MF/MU 208/ MA/MF/MU 208/ /921 MA/MF/MU MA/MF /921 REFRIGERATION COMPONENTS GROUP 125 Condensate Pan Assembly, Lower 50BW Drip Conductor, Condensate 50K Condensate Pan Assembly, Upper 50BA MA Angle, Upper Drain Pan 50BA Coil, Condenser -- 90MA Only 50BW Coil, Condenser -- 90MF Only 50BA Sleeve, Condenser Mounting -- Only KA56TS Water Regulating Valve -- EB31DF Service Valve, Liquid Line -- EP12BH Service Valve, Liquid Line -- 90MU Only 99CC Indicator, Liquid 90C Drier, Filter 90C Valve, Expansion (TXV) 90C C Coil Assembly, Evaporator -- Includes: 90MA Distributor EA07HC Nozzle (R--22, Installed) EA19CY Nozzle (R--134a, See Note) 90C Cap, Flare DD19CA Valve Assembly (Shreader) 06DA Cap, Valve Stem -- 90MU Only 99CC Muffler Only 38BA Muffler 90MU Only 50BA Plug, Fusible EK01JA Service Valve, Compressor Suction EN07AA EN07EA Valve Gasket, Suction 6D D Service Valve, Compressor Discharge EN07AA Valve Gasket, Discharge 6D NOTE: For R -134a units (308), replace R -22 nozzles (Item 138), supplied with coil (Item 136), using R -134a nozzles (Item 139)

20 REFRIGERATION COMPONENTS GROUP - Continued... SIZE: 008 MA/MF/MU MA/MF/MU /911 MA/MF MA/MF /911 MA/MF/MU 208/ MA/MF/MU 208/ /921 MA/MF MA/MF /921 REFRIGERATION COMPONENTS GROUP - Continued 149 Heater, Crankcase (CCH) HT36XS HT36DL Clip, Crankcase Heater AS81VF Compressor 06DA8182AA DA8182AA DR7180BA325A DR7180BA365A DA8182AA325A DA8182AA365A Oil, Compressor 5--1/2 Pints (2.2 Liters) P06 MA/MF/MU208 UNITS MA/MF/MU308 & 408 UNITS 153 Valve Body (Schreader) EC39DM Core (Schreader) EC39EZ Bolt, Compressor Mounting, 3/8-16 x 1-3/4 PL Washer, Snubber 6D Mounting Spring, Compressor 50AK Snubber 6D Bolt, Compressor Mounting, 3/8-16 x 1-1/4 PL Cup, Spring 50K Cap, Valve Stem 90MU Only 99CC

21 FAN AND MOTOR GROUP... SIZE: / / / / / / /921 FAN AND MOTOR GROUP 162 Motor, Indoor Fan (IFM) 90C Motor Pulley, Standard KR11HY Belt KR30AE Pulley, Blower KR11AH Deck Assembly, Fan -- Includes 50BA Mounting Plate, Motor 50BA Wheel, Blower LA22LA Housing Assembly, Blower 40BA Deck, Fan 50BA Shaft, Fan 50BA Bearing, Fan KT61DA Key, Blower Pulley AW01DA

22 FILTER AND ACCESSORY GROUP... SIZE: A A VIEW A--A / / / / / /921 FILTER GROUP 174 Baffle, Top 50BA Baffle, Filter 50BA Baffle Assembly, Filter 50BA Support, Filter 50BA Angle, Filter 50BA Filter, Air KH03DU Channel, Filter 50BA ACCESSORY GROUP 181 Plenum, Discharge -- Includes: 50BA Back, Plenum 50BA Insulation Assembly, Cabinet 50BA Inner Frame, Plenum 50BA Deflector, Air 50BA Vane, Vertical 50BA Cushion, Vertical Blade 50BA Vane Support, Bottom 50BA Cushion, Center and Frame 50BA Support, Center 50BA

23 PARTS LIST UNIT SIZE

24 CASING GROUP... SIZE: A CARRIER TRANSICOLD 193 NEAR SIDE 194 FAR SIDE 198 A 204 DESIGN SERIES ONE 204 DESIGN SERIES TWO DESIGN SERIES ONE 208 SECTION A--A DESIGN SERIES TWO

25 CASING GROUP... SIZE: / / / / / /921 CASING GROUP 191 Panel, LH Side 50BA MA Insulation Assembly, Rear Panel 50BA MA Mounting Angle, Coil 50BA Mounting Angle, Coil 50BA Insulation Assembly, Top Panel (Fan Deck) see item Plate, Cover 50BA Panel Assembly, Front Top 50BA MA Grille, Inlet 50BA MA Panel Assembly, Front Bottom 50BA MA Pan, Base 50BA MA Compressor Mounting Rail -- Outer 50BA Compressor Mounting Rail -- Inner 50BA Insulation Assembly, RH Side 50BA Insulation Assembly, RH Side 90MU Only 50BA Insulation Assembly, RH Side 90MA Bracket, Switch 90MA MA Decal Strike KA06KM Catch KA07AH Chain, Retainer 50BA Handle, Inlet Grille 90MA

26 CONTROL BOX GROUP... SIZE: FAN OFF COOL HEAT R W A M E R DESIGN SERIES ONE 212 C OO L ER DESIGN SERIES TWO

27 CONTROL BOX GROUP... SIZE: / MAMF / / / / MAMF /921 CONTROL BOX GROUP 210 Box, Control 50BA MA Cover, Control Box 50BA Transformer (TRAN) 90C Thermostat (T) HH22AC Knob Assembly 50BA MA Label, Thermostat 90MA MA Switch, Rotary 90C Fuse Block 90C Fuse 90C Connector (Conduit) 66U Relay, Crankcase Heater (CHR) HN61KK Connector (Conduit) 66U Strain Relief HW60FA Switch, High Pressure (HPS) HK02ZA395A Switch, High Pressure (HPS) 90MU Only HK02ZA429A Switch, High Pressure (HPS) HK02ZA438A Switch, Low Pressure (LPS) HK02ZB028B HK02ZB Connector, 90_ 66U Cable Terminal HY90HR Condenser Fan Relay (CFR) -- 90MU Only HN53CC Relay, Compressor Lockout (CLO) 38HQ Block, Terminal (TB1) HY84FE Contactor, Compressor (CC) HN53CC HN53CD Contactor, Indoor Fan (IFC) HN53CC

28 REFRIGERATION COMPONENTS GROUP... SIZE: MU ONLY REF REF REF REF or or or or COMPRESSOR MOUNTING TYPICAL ALL UNITS SEE COMPRESSOR/OIL GROUP, Page

29 REFRIGERATION COMPONENTS GROUP... SIZE: / / / / / /921 REFRIGERATION COMPONENTS GROUP 232 Condensate Pan Assembly, Lower 50BW Drip Conductor, Condensate 50K Condensate Pan Assembly, Upper 50BA MA Angle, Upper Drain Pan 50BA Coil, Condenser -- 90MA Only 50BW Coil, Condenser -- 90MF Only 50BA Sleeve, Condenser Mounting -- Only KA56TS Water Regulating Valve -- EB31DF Drier, Filter 90C Indicator, Liquid 90C Service Valve, Liquid Line -- EP12BH Service Valve, Liquid Line -- 90MU Only 99CC Cap, Flare DD19CA Valve Assembly (Shreader) 06DA Muffler Only 38BA Muffler 90MU Only 50BA Valve, Expansion (TXV) 90C Coil Assembly, Evaporator -- Includes: 90MA Distributor, Upper EA07HC Distributor, Lower EA07HC Nozzle (R--22, Installed) -- See Note EA19CY Nozzle (R--134a) -- See Note 90C Solenoid Valve, Liquid Line 90C Plug, Fusible EK01JA Service Valve, Compressor Suction EN07AA EN07EA Valve Gasket, Suction 6D D NOTE: For R -134a units (308), replace R -22 nozzles (Item 249), installed in standard coil (Item 246), using R -134a nozzles (Item 250)

30 REFRIGERATION COMPONENTS GROUP - Continued... SIZE: / / / / / /921 REFRIGERATION COMPONENTS GROUP -- Continued 255 Heater, Crankcase (CCH) HT36XS HT36DL Clip, Crankcase Heater AS81VF Service Valve, Compressor Discharge EN07AA Valve Gasket, Discharge 6D Valve Body (Schreader) EC39DM Core (Schreader) EC39EZ Bolt, Compressor Mounting, 3/8-16 x 1-3/4 PL Washer, Snubber 6D Mounting Spring, Compressor 50K Snubber 6D Bolt, Compressor Mounting, 3/8-16 x 1-1/4 PL Cup, Spring 50K Cap, Valve Stem -- 90MU Only 99CC COMPRESSOR/OIL GROUP... SIZE: / / / / / /921 COMPRESSOR/OIL GROUP 268 Compressor 06DB7240AA Compressor 90MU Only 06DB8240AA Compressor 90MAMF 06DB7243AA Compressor 90MU Only 06DB8240AA Compressor 06DR7240BA327A Compressor 06DR7240BA367A Compressor 06DB7240AA325A Compressor 90MU Only 06DB7240AA365A Compressor 06DB8240AA325A Compressor 90MU Only 06DB8240AA365A Oil, Compressor 1.25 Gallon (4.73 Liters) P06 MA/MF/MU212 UNITS MA/MF/MU312 & 412 UNITS

31 FAN AND MOTOR GROUP... SIZE: / / / / / /921 FAN AND MOTOR GROUP 270 Motor, Indoor Fan (IFM) 90C Motor Pulley, Standard KR11HY Belt KR30AE Pulley, Blower KR11AG Deck Assembly, Fan -- Includes 50BA Mounting Plate, Motor 50BA Wheel, Blower LA22LA Housing Assembly, Blower 40BA Deck, Fan 50BA Shaft, Fan 50BA Bearing, Fan KT61DA Key, Blower Pulley AW01DA

32 FILTER AND ACCESSORY GROUP... SIZE: A A 283 VIEW A--A 284 FILTER GROUP / / / / / / Baffle, Top 50BA Baffle, Filter 50BA Baffle Assembly, Filter 50BA Support, Filter 50BA Angle, Filter 50BA Filter, Air KH03DU Channel, Filter 50BA ACCESSORY GROUP 289 Plenum, Discharge -- Includes: 50BA Insulation Assembly, Cabinet 50BA Back, Plenum 50BA Inner Frame, Plenum 50BA Deflector, Air 50BA Vane, Vertical 50BA Cushion, Vertical Blade 50BA Vane Support, Bottom 50BA Cushion, Center and Frame 50BA Support, Center 50BA