NAFLON Materials PTFE/PFA/PVDF/PCTFE

Transcription

1 NALON Materials T/A/VD/CT

2 TOMBO luoropolymer resins products NALON Materials T/A/VD/CT NALON is the registered trademark of NICHIAS Corporation fluoropolymer resins products. fluoropolymer resins products generally have the following excellent properties 1 Chemical resistance 2 n contamination (Chemically Inert) 3 Heat resistance 4 lectric insulation 5 n-stick 6 Low friction coefficient Weather resistance 8 Low flammability T (olytetrafluoroethylene) It has many outstanding properties and it is a thermoplastic used extensively in a broad spectrum of industries. A (erfluoroalkoxy) It has the same kind of properties as T, and like thermoplastics it can be formed (extrusion, etc.) A-HG By stabilizing the terminal molecule groups, we have developed a New-A product that curbs the melt-out of -ions and a Super-A product (T/#9003A-HG tubes) that improves the surface viscosity. VD (olyvinyliden fluoride) Compared to para fluoropolymer resins such as T and A, it has lower chemical and heat resistance and higher coefficient of friction. However, it is excellent in the areas of mechanical properties, nonfriction, gas permeability and radiation resistance. CT (olychlorotrifluoroethylene) It has good mechanical strength, and excellent transparency and radiation resistance. Recommended for cryogenic service and gas sealing applications. Index T/#9000 NALON T Sheet...1 T/#9001 NALON T Tape...2 T/#9002 NALON T Rod...3 T/#9003 NALON T Tube...3 T/#9008 NALON T ipe...4 T/#9000 NALON A Sheet...5 T/#9002 NALON A Rod...5 T/#9000 NALON CT Sheet... T/#9002 NALON CT Rod... Material Dimensions Chart roperties of various fluoropolymer resins roperties various T with special fillers T/#9000 NALON VD Sheet...6 T/#9002 NALON VD Rod...6 T/#9008 NALON VD ipe...6

3 NALON T Sheet TOMBO.9000 NALON T Sheet is made from pure T or mixed with a range of inorganic fillers. The feedstock powder is pressureformed and the sheet can be used for a wide range of applications. sheet size is 1,220 1,220mm T Applications It is used for a broad spectrum of applications encompassing gaskets, electric insulation materials, and machinery parts. Dimensions Square Sheets : Sheet1-6t (by Skiving method) Sheet : 4-0t (by die forming method) Size mm : 300, 500, 00, 1220, 1500 Maximum size of sheets with fillers are 00. (LC, SC are 1.5t - 3t, maximum size is 1220 ) GL is 3t, maximum size is 6 12 D is 3t, maximum size is 1220 Disc :, 20, 30, 40, 50, 60, 0t Diameter (mm) : 400, 500, 600, 00, 800, 900, 00 or, please refer to the dimension chart on page 9-. NALON T Sheets with illers By adding various inorganic fillers to these Sheets, anti-wear properties, creep resistance, the thermal conductivity ratio and thermal dimensional stability are all improved. These are ideal for machinery parts requiring heat and wear resistance. Some of the chemicals are not suitable for some grade. or details, please consult us. Types T/#9000-G15, 20, 25=Glass fiber (15%, 20%, 25%) T/#9000-GR15, 30=Graphite (15%, 30%) T/#9000-GMo=Glass fiber (15%)+Molybdenum disulfide (5%) T/#9000-GGR=Glass fiber (20%)+Graphite (5%) T/#9000-BR=Bronze (60%) T/#9000-SC=Special carbon T/#9000-LC=Low creep Sheet T/#9000-GL=or glass lining application T/#9000-D=or food, pharmaceutical and glass lining application 1

4 NALON T Tape TOMBO.9001 T This product is a thin gauge T Tape made to the required thickness from a cylindrical T formed block. Applications It is used extensively in heat and electric insulation of high-temperature electric motors and generators. It is also commonly used as a release media in various plastic forming processes and for the interior of hoppers, etc. NALON T tape with illers Types T/#9001-G15, 20, 25=Glass fiber (15%, 20%, 25%) T/#9001-GR15, 30=Graphite (15%, 30%) T/#9001 NALON T Tape, UL (Underwriters Laboratories) -94 class 94V-O certified Dimensions : 0.05t-3.0t Width : 300mm, 500mm Length : 1, 5,, 30, 50, 0 Mtr (Max length depending on thickness) T/#9001-GMo=Glass fiber (15%)+Molybdenum disulfide (5%) T/#9001-C, 15=Carbon fiber (%, 15%) T/#9001-GGR=Glass fiber (20%)+Graphite (5%) T/#9001-B=Slide Tape (With adhesive Tape) T/#9001-BT=Slide Tape T/#9001-BR=Bronze (60%) or, please refer to the dimension chart on page 11. NALON T Cementable Tape Tapes are available with treatment on both sides or on one side only. Caution must be taken when exposed to ultraviolet light as it will affect the adhesive property of the cementable tape. Tapes with adhesive tape attached are available on special order. TOMBO.9004 Types T/#9004-K=NALON T Cementable Tape coated on one side T/#9004-R=NALON T Cementable Tape coated on both sides 2

5 NALON T Rod TOMBO.9002 NALON T Rods are formed to the required thickness by ram extrusion forming or pressure forming of the powder feedstock. They can be machined for use as electrical insulation parts and machinery parts. T Applications lectrical parts like connectors, terminals, etc. In valve applications, used as valve seats and seals, balls for ball check valves, etc. NALON T Rod has been authorized as MIL A by the Defense Agency. Dimensions Diameter : 1-340mm Length : 0-250, 00mm or, please refer to the dimension chart on pages NALON T Rod with illers By using various fillers, mechanical & compressive strength and dimensional stability can all be drastically improved. Types T/#9002-G15, 20, 25=Glass fiber (15%, 20%, 25%) T/#9002-GR15, 30=Graphite (15%, 30%) T/#9002-GMo=Glass fiber (15%)+Molybdenum disulfide (5%) T/#9002-C, 15=Carbon fiber (%, 15%) T/#9002-SC=Special carbon T/#9001-GGR=Glass fiber (20%)+Graphite (5%) T/#9001-BR=Bronze (60%) NALON T/A/ Tubes TOMBO.9003 Naflon tubes are pure fluoropolymer resins tubes, and contain no additives such as fillers or plasticizers. ach of the T, A, and tubes has exceptional chemical-re-sistant, heat-resistant, and weather-resistant features. or details of each tubings, please refer to the catalogue of Tombo Brand NALON Tube. 3

6 NALON T ipe TOMBO T NALON T ipe products are pressure formed cylindrical T products. They can be machined for use as chemically resistant valve seats, V packings, nonlubricated bearings for machinery parts, as well as for gaskets, and packings over a wide range. JIS K689 equivalent Length , 21, 30 Outer diameter or, please refer to the dimension chart on pages Types of NALON T ipe with illers (mm) TOMBO. G15 T/#9008-G20 G25 T/#9008-GGR T/#9008-GMo T/#9008-BR T/#9008-SC GR15 GR30 T/#9008- C T/#9008- C15 T/#9008-SCC iller Glass fiber (15%, 20%, 25%) Glass fiber/ Graphite Glass fiber/molybdenum disulfide Bronze (60%) Special carbon Graphite Carbon fiber Special carbon, carbon fiber Application packings, bearings, piston rings, machinery parts, electrical insulation materials n-lubricated bearings, piston rings, valve sheets Bearings, etc. High-speed bearings, machinery parts, etc. Gaskets, valve discs, valves sheets, machinery parts (for fluoric acid) etc. Bearings, piston rings, mechanical seals Valve sheets, valve discs, bearings, etc. Valve sheets, valve discs, etc. 4

7 NALON A Sheet TOMBO.9000-A Dimensions , 4, 5, 6,, 8, 9,, 15, 20, 24, 25, 26, 28, 30, 35, , 4, 5, 6,, 8, 9,, 12, 15, 18, 20, 22, 25, 30, 35, , 4, 5, 6,, 8, 9,, 11, 12, 14, 15, 19, 20, 24, 25, 30, 40 (mm) NALON A Sheet products are pressure-formed into Sheets of a thickness ranging from 3 to 40mm. The Sheets can be machined or bonded/welded as required. A NALON A Rod TOMBO.9002-A Dimensions lease consult us on length requirements. 45, 50, 55, 60, 0, 80, 90, 0 1, 2, 3, 4, 6, 8,, 12, 14, 15, 16, 18, 20, 30, 40, 50, 60, 0, 80, 0 (mm) NALON A Rod is pressureformed products. After machining, it can be welded to meet requirements. 5

8 NALON VD Sheet TOMBO.9000-VD NALON VD Sheet is formed thermoplastic Vinylidenfluoride products. They can be machined to meet requirements. Dimensions , 3, 4, 5, 6, 8,, 15, 20, 25, 30, 40, 50 (mm) NALON VD Rod TOMBO.9002-VD V D NALON VD Rod is molten extrusion formed Vinylidenfluoride rod products. They can be machined to meet requirements. Dimensions Length 00 Dimensions Length 00 (mm) NALON VD ipe TOMBO.9008-VD NALON VD ipe is molten extrusion formed Vinylidenfluoride solid pipe products. They can be machined to meet requirements using thermal or melting methods. minal size 015A 020A 025A 032A 040A 050A 065A 080A 0A Out side diameter Wall thickness length : 5meters or large diameter products, please consult us. (mm) Inside diameter

9 NALON CT Sheet TOMBO.9000-CT NALON CT Sheet is pressure formed products that are easy to machine. In addition to gasket and packings, they can also be used to make various chemical instruments and parts for electrical machinery. Dimensions , 4, 5, 6,, 8, 9,, 13, 14, 15, 20, 25, 30, 35, 40, 45, 50 3, 4, 5, 6,, 8, 9,, 12, 13, 15, 18, 20, 22, 25, 28, 30, 35, 40 3, 4, 5, 6,, 8, 9,, 12, 13, 14, 15, 18, 19, 20, 22, 23, 25, 28, 30, 35, 40 (mm) NALON CT Rod TOMBO.9002-CT NALON CT Rod is suitable for machining. Length Outside diameter 0mm 50, 55, 60, 65, 0, 80, 85, 90, 95, 0 Also available in 200, 250 and 300mm lengths. 00mm (mm) 3, 4, 5, 6,, 8, 9,, 11, 12, 13, 14, 15, 16, 1, 18, 19, 20, 22, 23, 25, 28, 30, 35 C T

10 List of Available Sizes and s Index T Sheet T/#9000 NALON T Sheet (Skived)... 9 T/#9000-D NALON T Sheet (Disc)... 9 T/#9000 NALON T Sheet (Die formed)... 9 T/#9000 NALON T Sheet (Roll form)... 9 T/#9000 G, GR, GMo, C, GGR, BR NALON T Sheet with illers (Die formed)... T/#9000-G20 NALON Glass filled T Sheet (Skived)... T/#9000-SC NALON special carbon filled T Sheet... T/#9000-LC NALON Low Creep T sheet... T/#9000-GL NALON T sheet for glass lining... T/#9000-D NALON T sheet for food... (harmaceutical and food apprecation) T Tape T/#9001 NALON T Tape T/#9001-G NALON T Tape containing glass fiber T/#9001 Dimensional tolerances T Rod T/#9002 NALON T Rod (00mm, 0mm)... 12,13 T/#9002 G20 NALON T Rod containing glass fiber T/#9002 G, GMo,GGR,BR,(GR),(C),(SC) NALON T Rod with illers T/#9008 NALON Long ipes T Tube T/#9003 NALON T Tube T/#9003-BT/C NALON BT/C Tube A/ Tube T/#9003 NALON A/ Tube TT ipe T/#9008 NALON T ipe roperties of various fluoropolymer resins roperties of various T with special illers

11 T/#9000 NALON T Sheet (Skived) Size We hold stock in the above sizes Size T/#9000-D NALON T Sheet (Disc) Size We hold stock in the above sizes Size T/#9000 NALON T Sheet (Die formed) Size Size T/#9000 NALON T Sheet (Roll form) lease consult us regarding roll form. T 9

12 T T/#9000-G GR GMo C GGR BR NALON T Sheet with illers (Die formed) Size Average Size + 00 T/#9000-G20 NALON Glass filled T sheet (Skived) Size Size T/#9000-SC NALON Special carbon filled T sheet Size We hold stock in the above sizes Size Average T/#9000-LC NALON Low Creep T sheet 3.0 We hold stock in the above sizes 3.0 Size Size Size T/#9000-GL NALON T sheet for glass lining 3.0 Size Size 0.20 (06) (1220) T/#9000-D NALON T sheet for food (harmaceutical and food apprecation) Size

13 T/#9001 NALON T Tape T/#9001-G NALON T Tape containing glass fiber (mm) Width (mm) Length (mm) Width Length (MT) Size Average Size lease consult us regarding other fillers such as G, GR, GMo, C, GGR, BR T mark indicates maximum width is 1500mm mark indicates we hold stock of 300w mtr, 500 mtr mark indicates we hold stock of 300w mtr We can also manufacture widths and lengths other than the above. lease conduct us for such requirements. T/#9001 Dimensional tolerances (mm) allowable Width (mm) 300, 500 allowable Length (mm) -0 allowable 2% 0% 11

14 T/#9002 NALON T Rod (00mm) T/#9002 NALON T Rod (0mm) T Diameter Length Diameter Length Diameter Length Diameter Length Maximum Maximum mark indicates we hold stock of these products

15 T/#9002-G GMo GGR BR (GR) (C) (SC) NALON T Rod with illers Diameter Length Maximum Maximum Diameter Length Diameter Length Diameter Length T mark indicates we hole stock of 0mm mark indicates maximum length is 120mm % 0% T/#9002-G20 NALON T Rod containing glass fiber hysical properties of NALON containing fillers are give in charts on pages 18 and 19. T/#9008 NALON Long ipes Diameter Length Diameter Length % % We hold stock in the above sizes 13 Outer Diameter value Inner Diameter value Length value

16 T/#9003 NALON T Tube T minal Inner Outer Inner Diameter (mm) lease check with us regarding delivery time (stock availability) Wall thickness (mm) Length (m) minal +2% 0% Inner Outer Inner Diameter (mm) Wall thickness (mm) Length (m) % 0% minal Inner Diameter (mm) Wall thickness (mm) Length (m) Inner Outer lease check with us regarding delivery time (stock availability) +2% 0% 14

17 T/#9003 NALON A/ Tube NALON A/A-HG Tube minal Outer Diameter (mm) Wall thickness (mm) Length (m) minal Outer Diameter (mm) Wall thickness (mm) Length (m) Inner Outer T/#9003-BT/C NALON BT/C Tube minal Inner Outer Inner Diameter (mm) 2.00 C % 0% Inner Outer lease check with us regarding delivery time (stock availability) mark indicates A-HG tube Tube minal Inner Outer Outer Diameter (mm) Wall thickness (mm) lease check with us regarding delivery time (stock availability) lease check with us regarding delivery time (stock availability) BT indicates external diameter standard C Outer Diameter (mm) BT Wall thickness (mm) C, BT % 0% Length (m) +2% 0% Length (m) +2% 0% +2% 0%% C BT +5% 0% A T 15

18 T/#9008 NALON T ipe T Outer Diameter Diameter Inner Diameter Diameter Length Length Continued on next page. 16

19 Outer Diameter Inner Diameter Diameter Diameter Length Length T If you inform us of the final dimension of the products, we can select the optima materials. 1

20 roperties of various fluoropolymer resins HYS ICAL MCHANICAL THRMAL LCTRICAL DURABILITY Temperature Thermal deformation ratio Dielectric constant Melting point Specific gravity Tensile strength longation Compressive strength Impact strength (Aizot) Hardness (Rockwell) Hardness (Shore) Bending elasticity Tensile Strength Coefficient of dynamic friction Thermal conductivity Specific heat Coefficient of linear expansion Ball pressure 1.81Ma {18.5kgf /cm 2 } 0.45Ma {4.6kgf /cm 2 } Max. Service Temperature Volumetric resistance ratio Dielectric breakdown strength (Short term) {Relative permittivity} Dielectric dissipation factor roperties Unit ASTM test method T 60Hz 3 Hz 6 Hz 60Hz 3 Hz 6 Hz Anti arcing property Water absorption (24h) 3.2mm thickness combustibility Oxygen index ffect of direct sunlight ffect of weak acid ffect of strong acid ffect of weak alkali ffect of strong alkali ; Ma {kgf /cm 2 } % Ma {kgf /cm 2 } J/m {kgf. cm/cm} Ga { 3 kgf /cm 2 } Ga { 3 kgf /cm 2 } W/(m. K) {kcal/(m. hr. ;)} J/(;. g) {cal/(;. g)} 5 /; ; ; ; ;. cm MV/m kv/mm (3.2mm thickness) p/m p/m p/m sec % D92 D638 D638 D695 D256 D85 D2240 D90 D Ma {kgf /cm 3 } 3m/min [ ] C1 D696 D648 D648 Unloaded D25 (50%.RH.23D) D149 D150 D150 D150 D150 D150 D150 D495 D50 (UL/94) D2863 D543 D543 D543 D { } {120} 160 {16.3} D {5.6} { } {0.22} 1.05 {0.25} { 2.1} 18.6 { 2.1} 18.6 { 2.1} V-0 95 ffect of solvent alkali D543 18

21 A CT T CT VD { } { } {155} { } { } {460} {500} {420} {250-5} { } destruction destruction destruction destruction { } { } D {8.4} D {5.6-6.} 0.34 {3.5} R5-112 D { } {0.5-21} R50 D5 1.3 {14} 0.83 {8.4} R93-95 D {6.-.0} 1.65 {16.8} R-83 D { } {.2-30} {0.22} {0.22} { } {0.21} {0.14} { } {0.25} {0.28} {0.22} { } {0.33} { 2.1} { 2.1} { } {2.6} {2.6} {8.4} { 2.1} { 2.1} {2.3-2.} {2.6} {2.6} {.2} { 2.1} { 2.1} { } {2.6} {2.6} {6.43} V-0 V-0 V-0 V-0 V-0 V Attacked by fuming sulfuric acid Halogen compounds cause slight swelling Good resistance Mostly resistance The source : Handbook "LUOROOLYMR RSINS" published by JAAN LUOROOLYMRS INDUSTRY ASSOCIATION 19

22 roperties of various T illers Unit iller (weight%) Measurement conditions ure T Glass fiber 15% G15 Specific gravity 25; Thermal conductivity ratio W/ (m. K) {kcal/m. hr. ;} 0.25 {0.22} 0.34 {0.29} 25-0; MD CD Coefficient of thermal eypansion 5 /; ; ; MD CD MD CD ; MD CD Tensile strength xpansion Ma {kgf/cm 2 } % JISK6891 JISK {330} {290} %offset MD Compressive strength Ma {kgf/cm 2 } 24; 1%Deformation CD MD.2 {3}.3 {4} 24; 25%Deformation CD MD 4.3 {44} 4.9 {50} 24; CD 2.5 {280} 2.5 {280} Compressive elasticity Bending strength (elasticity ration) Compression creep a. Deformation ratio b. ermanent deformation Hardness Shore-D riction coefficient (Dynamic) riction coefficient (Static) riction coefficient Dielectric strength Dielectric constant Water absorption Ma {kgf/cm 2 } Ma {kgf/cm 2 } % % Shore-D m/km Ma mm/km kgf/cm 2 { } kv/mm % ASTMD-90 ASTMD Ma/cm 2 25;. 24hrs 6.9Ma/cm 2 0;. 24hrs 13.Ma/cm 2 25;. 24hrs 6.9Ma/cm 2 0;. 24hrs MD CD CD MD CD MD CD MD CD MD CD 65hrs by Suzuki-method test machine JIS C 21 (oil) 3 Hz JIS D Hz 6 Hz 3.2mmt24H ASTM D {5. 3 } { } {2 2 } {8.8 3 } { } {1.2 5 } MD indicates parallel forming CD indicates right-angle forming This chart includes some data values from the fluoropolymer manufacturers The values are test data under set environmental conditions. They may vary slightly under different environmental conditions. (These are not standard values)

23 T with various fillers Glass fiber 20% G20 Glass fiber 25% G25 Graphite 15% GR15 Graphite 30% GR30 Glass fiber 15% G15 Molybdenum disulfide (5%) GMo Glass fiber 20% Graphite 5% GGR {0.30} {0.34} {0.34} {0.35} {0.28} {0.31} {234} 21.6 {220} 19.6 {200} 12.8 {131} 1.5 {18} 15.8 {161} {85}.3 {5} 8.5 {8} 11.1 {112} {6} {80} {0} {6} {84} {0} 6.2 {63} 5. {58} 6.9 {0} 6.9 {0} 5.9 {60}.8 {80} 6.9 {0} 9.3 {95} 6.5 {66} 6.5 {66} 24.9 {254} 31. {323} 30.6 {312} 35.3 {360} 2. {283} 28.4 {290} 29.4 {300} 30.3 {3} 28.0 {286} 29.4 {300} {9.6 3 } {.6 3 } {.8 3 } {9.1 3 } {8. 3 } {.5 3 } { } {16. 3 } { } { } { } {1.1 5 } {1.0 5 } {6. 5 } {2.0 5 } {1.0 5 } {0.5 5 }

24 Bronze 60% BR Carbon fiber % C Carbon fiber 15% C15 Special Carbon SC Special Carbon Carbon fiber 15% SCC Low creep LC {0.40} 0.46 {0.40} 0.46 {0.40} {10} 24.0 {245} 20.6 {2} 12.5 {128} 9.2 {94} 14. {150} {9} 11.3 {115} 12.3 {125} 12.0 {122} 11.4 {116} 9. {99} 12.1 {123} 9.5 {9}. {9}.0 {1} 9.8 {0}.8 {80} 9.3 {95} 11.5 {11} 32.3 {329} 39.5 {403} 32.9 {336} 43.1 {440} 43. {446} 30.6 {312} 33.3 {340} {1.2 4 } {1.3 4 } {.0 2 } { }.8 2 {8.0 3 } {9.5 3 } {1.1 4 } {1.4 4 } { } { } {0. 5 } {0.4 5 } {1.0 5 }

25 WARNING NALON products are made of fluoropolymers. In order to ensure original functions and properties are maintained and to ensure safety in use, please observe the following precautions. 1. Tombo NALON products should never be used for any puropose other than prescribed application. 2. Tombo NALON products are not designed or manufactured for use in contact with human body fluids and tissues. 3. Tombo NALON products should never be administered (including by mistake) to human. 4. Tomob NALON products should never be used when operating temperature is at the maximum prescribed in this catalog. 5. luorine vapours and fumes liberated during hot processing is harmful to human and should be exhaused completely from the work area. 6. When waste disposed, it is indispensable to ensure conformity with all applicable disposal regulations in all designated countries. When waste incinerated, the incineration plant should be fully equiped with suitable facilities such as neutralization one. CAUTIONS OR HANDLING RODUCTS NALON luoropolymer product shall be used on the understanding of the followings to maintain own functional design : 1. Technical data in this catalogue such as physical properties of products are obtained from actual or typical test figures and should not be used for specification purpose. It is required to conduct a careful examination depending on each application. 2. When the products are used for acids, alkalis and toxic fluids, more careful examination should be conducted. If the assistance is required, please consult to Nichias' sales/technical section. 3. Due to the nature of fluoropolymer, repeated load, extra ordinary concentrated and bending load may affect lifetime of the products. When used in severe conditions, careful examination should be conducted before use. 4. luoropolymer has self lubricating property but the abrasion is processing during the application. eriodical replacement is recommended for the case when continuous abrasion is existing. 5. Due to the nature of fluoropolymer, the fluid may permeate the resin under certain conditions. Hardening and dimensional deformation are also occurred. To avoid these affects, careful examination should be conducted. 6. lease consult us for the products using in special conditions not prescribed in this catalogue. However, please take unexpected cost or lead time into consideration.. lease consult to Nichias' sales/technical section when you have any kind of questions for the products in this catalogue.

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