Heimbach Group. Heimbach Filtration GmbH. Copyright 2009 Heimbach Filtration GmbH. Not to be used or reproduced without permission

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1 Heimbach Group Heimbach Filtration GmbH

2 Heimbach filter media are used in a wide variety of industries: Energy - Power stations - Incinerations for waste and biomass Metals - Steel - Foundries - Non-ferrous metals, (copper, aluminium, zinc, lead) Minerals - Cement - Plaster - Lime - Asphalt Chemicals - Titanium dioxide - Fertilisers - Catalysts - Pharmaceuticals - Specialities Food - Powdered milk - Animal feed - Starches - Sugar HGR FIL 2/Pj

3 Production sites Environmental protection as a social duty: Heimbach Filtration contributes! HGR FIL 3/Pj

4 Portfolio Being a single source supplier Heimbach delivers: -Roll goods -Filter bags, sleeves and pockets -Air Filters -Filter belts -Cloths for filter presses -Pleated filter cartridges and compact filter elements -Supporting cages -Accessories and spare parts for bag houses HGR FIL 4/Pj

5 Service - TASK TASK = Technical Assistance, Service and Know-How: -Technical consultancy -Laboratory examinations -Removal and reinstallation of filter elements -On site service -Monitoring of filter elements throughout their lifetime -Patented systems such as High Efficiency Cleaning system (HEC) and Heimbach-LD Mobile HGR FIL 5/Pj

6 Laboratory In addition to the classical examinations such as air-permeability and tensile strength as well as microscopic evaluation of filter media and dust, the following special investigations can be carried out: - Particle size distribution - Scanning electron microscope - Semi-quantitative element analysis (EDX) - Filtration trials with filter media test rig according to VDI RL Analysis of polymer degradation using infra-red spectroscopy (IR) and differential scanning calorimetry (DSC) - Solid/liquid separation trials HGR FIL 6/Pj

7 Certificates Quality Management System according to DIN EN ISO Environmental Management System according to DIN EN ISO Safety, Health and Environmental Management System according to SCC (Sicherheits Certifikat Contraktoren) - subcommittees SCC**- subcontractor checklist (**unlimited certification) HGR FIL 7/Pj

8 HGR FIL 8/Pj

9 HGR FIL 9/Pj

10 HGR FIL 10/Pj

11 Unit of measurement for fiber titer/fiber fineness 0.9 dtex 3.3 dtex (1dtex = 1 g per 10,000 linear meters of a fiber) HGR FIL 11/Pj

12 Surface treatment and finishing: micro fibers SOLITAIR Increasing the effective filtration surface by reducing the fiber crosssection HGR FIL 12/Pj

13 Surface treatment and finishing: fiber mixtures CARAT PPS trilobal PI multilobal PPS HGR FIL 13/Pj

14 Surface treatment and finishing:ptfe coating, SERIE 90 ; microporous,antiadhesive foam coating PTFE coating dtex dtex dtex dtex HGR FIL 14/Pj

15 Surface treatment and finishing: Expanded PTFE membrane (e-ptfe) with finest possible fibrillic structure HGR FIL 15/Pj

16 Basic dedusting in the Cement Industry Kiln Alcali Bypass Raw Mill Finish Mill Clinker Cooler HGR FIL 16/Pj

17 Kiln (very often in combination with raw mill) PPS/P84 blended 100 % P84 Woven glass with eptfe membrane 100 % PTFE or PTFE/P84 blended felts HGR FIL 17/Pj

18 Alcali Bypass 100 % PTFE PTFE/P84 blended felt Woven glass with eptfe membrane HGR FIL 18/Pj

19 Clinker Cooler Aramid P84 HGR FIL 19/Pj

20 Finish Mill Polyester fine fibres or microfibres Polyester/Acrylic blended felts Polyester felt with eptfe membrane HGR FIL 20/Pj

21 Air-to-cloth ratio Cleanability Clean gas dust concentration Differential pressure Process parameters Dust properties HGR FIL 21/Pj

22 Filtration efficiency - Constant and good emission level - Adequate surface-, depth- or fibre filtration depending on the dust characteristics Mechanical and chemical stability - High abrasion resistance - High resistance against wearing breakage - Max. chemical resistance (also for accessories) Cleanability - Low pressure drop - Preservation of air permeability HGR FIL 22/Pj

23 Temperature Moisture content Fibers Scrim Flue gas composition Type of dust HGR FIL 23/Pj

24 Design of the Filter Bag Fitting Filter Bag Process Conditions Accessories HGR FIL 24/Pj

25 Properties of needlefelt defined by polymer of scrim polymer of batt chemical treatment production parameters titre of scrim titre of batt physical treatment specific area weight durability filtration efficiency cleanability entire performance HGR FIL 25/Pj

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