CemTec Stronger with Eutectic

Transcription

1 Key Industry Program CemTec Stronger wth Eutectc

2 The Company Eutectc Castoln s the leadng company worldwde n fghtng wear wth Over 100 years of experence solvng ndustres toughest wear problems A deep understandng of appled metallurgy The broadest product and process range n the ndustry Worldwde manufacturng facltes R&D centers to develop new and nnovatve wear solutons The latest n hardfacng technologes Worldwde presence CastoLab Servces Workshops Eutectc has opened servce workshops around the world to support the cement ndustry. Usng hghly traned techncans, specalzed equpment and qualty Eutectc consumables, the company s able to offer world-class repar and wear protecton servces. We can help you... Reduce costly repars and spare parts nventory Extend the lfe of your valuable equpment Increase process effcency

3 CastoDur Damond Plate Wear plate for protecton aganst Abrason, Eroson and Impact... >>> CastoDur Damond Plate (CDP) s welded flat wth specal Eutectc flux-cored wre and a controlled cool weldng process! <<< Provdes a coatng wth unform hardness and exceptonal wear propertes. CDP does not delamnate or chunk out durng servce. AbraTec XHD THE Xuper Hgh Deposton Technology Specally formulated to combat all types of abrason and eroson Mcrostructure desgned to acheve superor wear performance Hgh carbde and borde content for the best wear resstance Hgh deposton effcency reduces downtme and ncreases productvty Hgh Effcency XuperWave for Enhanced Eroson Resstance... >>> Unque weld bead geometry to combat fne partcle abrason. XuperWave prevents partcle trackng on the weld bead overlap and n the stress relef cracks (ponts most susceptble to start wearng). It also ensures that the stress relef cracks and weld beads are never algned n the drecton of the abrasve partcle flow. <<< Ths can result n a reducton n wear by up to 30% over conventonal plates! >>> 30% more effcent than standard electrodes! Hgh Abrason Resstance... VOLUME LOSS - mm % ASTM G-65 ABRASION TEST Stronger 50% Stronger 63% Stronger Conventonal Soluton XHD 6710 XHD 6715 XHD 6395N >>> Up to 63% more wear resstant! PRODUCT HARDNESS VOLUME LOSS XHD HRC 20 mm 3 XHD HRC 16 mm 3 XHD 6395N HRC 12 mm 3

4 Cement Industry Process Blades rason & Impact CDP 4666 advanced complex carbde wear plates or 4923 ttanum plate Increased servce lfe up to 12X Quarry Buckets Abrason & IImpactt Rough and Ready strps or CDP 4666 strps Increased servce lfe up to 10X Bucket Teeth Abrason & IImpactt NanoAlloy 395N or PTA alloy 6503 wth tungsten carbde coatngs Increased servce lfe up to 6X Crusher Hammers Abrason & IImpactt Hardface wth XHD 6715 electrode or 4666 wre. Cross hatch weld pattern for enhanced wear resstance Increased servce lfe up to 2X Prmary/Secondary Crushers Screens Severe abrason and/or mpact 2 dfferent processes could be used:. BTC coatngs for mld abrason. CDP screens for abrason & mpact Increased servce lfe up to 12X Chutes Abrason & IImpactt Fabrcated wth CDP 4624, CDP 4666, CDP 4923 or combnaton accordng to the wear phenomenon Increased servce lfe up to 16X

5 Transport Ppe Abrason and d mpactt Fa Fabrcate tube from 4666 CastoTube Increased servce lfe up to 6x Separator blades Abrason and d eroson Blades manufactured wth CastoCeram Increase lfe up to 10x Press Ro Rolls Loss L n dmenson d b because off severe abrason and compresson wear RTC Technology as a barrer aganst cracks and for compresson / abrason resstance Increase lfe up to 2x Pre-Heatng Tower Pre-Homogenzaton Alternatve Fu Raw Materal Grnders Klns Augers Severe abrason Hardfacng wth NanoAlloy 390N and flghts protected wth TeroCote 7888T Increased servce lfe up to 7x Burner Nozzle Heavy abrason and eroson and temperature CDP 112 or 4666 and nternal PTA-weldng Increased servce lfe up to 4x VRM Rolls and Tables Abrason and d mpactt Hardfacng usng RTC Technology Increased servce lfe up to 2x

6 Kln Tres Deep, D llong crackng k Repar weldng usng our unque Xuper NucleoTec 2222 and Eutectc weld procedure No reappearance of cracks Coolng Plates rason Ab combned b d wth th h hgh h temperature Protecton wth BTC coatngs Increased servce lfe up to 3x Fans and Housngs H Hgh h speed d fne partcle t l abrason b Fabrcated wth XuperWave wear plate Increased servce lfe up to 4x Clnker Grnders uel Grnders Shppng Coolng Tables On-Ste Servces: The Relablty Experts Whertec s the on-ste servce dvson off Castoln Eutectc. The dvson offers a hghly organzed d nspecton, t moblzaton, bl t weldng l and d th thermall spray servce coverng a wde d range of ndustral applcatons. Every job s covered by a pre- and post-project report that can be used to assess future preventatve mantenance requrements and evaluate nservce performance of key component parts. Whertec operates wth strngent health and safety standards and has establshed a reputaton for efficency and relablty. The combnaton of Castoln Eutectc s product and applcaton expertse wth a world-class ste moblzaton team offers customers the best possble soluton for on-ste projects test the relablty experts wth your demandng repar or materal conservaton projects.

7 VRM Applcatons Rng protecteed d wth CDP wear plate

8 Stronger... wth Eutectc Ask for a demonstraton from our Applcaton Specalsts. YOUR RESOURCE FOR PROTECTION, REPAIR AND JOINING SOLUTIONS Eutectc Corporaton N94 W14355 Garwn Mace Drve Menomonee Falls, WI USA P F CastoLab Servces Workshop Carmen Avenue Mlwaukee, WI USA P F Whertec Technology Center 5409 Hghway Avenue Jacksonvlle, FL USA P F Statement of Lablty: Due to varatons nherent n specfc applcatons, the techncal nformaton contaned heren, ncludng any nformaton as to suggested product applcatons or results, s presented wthout representaton or warranty, expressed or mpled. Wthout lmtaton, there are no warrantes of merchantablty or of f tness for a partcular purpose. Each process and applcaton must be fully evaluated by the user n all respects, ncludng sutablty, complance wth applcable law and non-nfrngement of the rghts of others, and Eutectc Corporaton and ts afflates shall have no lablty n respect thereof. CEM , Eutectc Corporaton, Reg. T.M., Prnted n the U.S.A.