PRE-FEASIBILITY REPORT FOR Conversion of Existing Product Storage Tanks TK-16(HSD) of 6000 KL to MS and TK-6(MS) of 1000 KL to Ethanol AT HPCL Bulk POL Depot, Mansa Road, Phoos Mandi, Bhatinda-151001. Project Proponent: M/s. HINDUSTAN PETROLEUM CORPORATION LIMITED ENVIRONMENTAL CONSULTANT: ENVIRONMENT CONSULTANT VARDAN ENVIRONET (QCI/NABET ACCREDITED NO. NABET/EIA/1619/RA0037) D-142, SUSHANT LOK-III, SECTOR 57 GURGAON (HARYANA) E-Mail: vardanenviro165@gmail.com Contact: 0124-4291036, 09899651342, +91 9810355569 January, 2019
TABLE OF CONTENT CHAPTER 1 : EXECUTIVE SUMMARY... 1 1.1 PREAMBLE... 1 1.2 PROJECT IDENTIFICATION... 1 1.3 EXISTING PROJECT PROFILE... 1 1.4 RESOURCE REQUIREMENT FOR PROPOSED PROJECT EXPANSION... 2 CHAPTER 2 : INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION... 4 2.1 IDENTIFICATION OF PROJECT AND PROJECTPROPONENT... 4 2.2 NEED FOR THE PROJECT AND ITS IMPORTANCE TO COUNTRY AND OR REGION... 4 2.3 BRIEF DESCRIPTION OF NATURE OF THE PROJECT... 4 CHAPTER 3 : PROJECT DESCRIPTION... 6 3.1 TYPE OF PROJECT... 6 3.2 LOCATION... 6 3.3 PROCESS DESCRIPTION... 9 CHAPTER 4 : SITE ANALYSIS... 10 4.1 CONNECTIVITY... 10 4.2 LAND USE... 10 4.3 PROPOSED LAND USEPATTERN... 11 CHAPTER 5 : PROPOSED INFRASTRUCTURE... 12 5.1 GREEN BELT... 12 5.2 SOCIALINFRASTRUCTURE... 12 5.3 DRINKING WATER MANAGEMENT... 12 5.4 SEWERAGE SYSTEM... 12 5.5 INDUSTRIAL WASTE MANAGEMENT... 12 5.6 SOLID WASTEMANAGEMENT... 12 5.7 HAZARDOUS WASTE MANAGEMENT... 12 CHAPTER 6 : REHABILIATION AND RESETTLEMENT (R&R) PLAN... 14 CHAPTER 7 : PROJECT SCHEDULE & COST ESTIMATES... 15 CHAPTER 8 : ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)... 16 8.1 FINANCIAL AND SOCIAL BENEFITS OF THE PROJECT... 16 8.2 ENVIRONMENT FRIENDLY PROJECT... 16 CHAPTER 9 : ENVIRONMENTAL CONTROL MEASURES... 17 CHAPTER 10 : FIRE AND SAFETY MEASURES... 18 10.1 FIRE PREVENTION SYSTEM... 18 10.2 FIRE HYDRANT NETWORK... 18 VARDAN ENVIRONET Page ii
LIST OF TABLE TABLE 1.1: TOTAL WATER REQUIREMENT... 2 TABLE 1.2: TOTAL POWER REQUIREMENT... 3 TABLE 1.3: TOTAL MANPOWER REQUIREMENT... 3 TABLE 1.5: EXISTING PROJECT CHRONOLOGY... 3 TABLE 2.1: DETAILS OF EXISTING AND PROPOSED PROJECT... 5 TABLE 3.1: DETAILS OF EXISTING TANKS... 9 TABLE 3.2: PROPOSED CONVERSION OF EXISTING STORAGE TANK... 9 TABLE 4.1: NEARBY FACILITIES BHATINDA DEPOT... 10 TABLE 4.2: LAND USE DETAIL OF PLANT AREA... 10 TABLE 7.1: COST BREAKUP... 15 LIST OF FIGURE FIGURE 1: TOPOGRAPHICAL MAP... 7 FIGURE 2: PLANT LAYOUT (PROPOSED CONVERSION OF TANKS- 6 &17 ARE HIGHLIGHTED IN YELLOW ).. 8 FIGURE 3: EXISTING HYDRANT LAYOUT... 19 VARDAN ENVIRONET Page iii
1.1 PREAMBLE CHAPTER 1 : EXECUTIVE SUMMARY Hindustan Petroleum Corporation Limited (HPCL), Bhatinda Punjab is a public sector undertaking company of government of India, deals in refining petroleum crude oil, distribution and marketing of the same in domestic and international market. HPCL is one of the Navratna status companies of India. It has about 25% market-share in India among public-sector companies (PSUs) and a strong marketing infrastructure. The Government of India owns 51.11% shares in HPCL and others are distributed amongst financial institutes, public and other investors. HPCL is ranked 367th on the Fortune Global 500 list of the world's biggest corporations as of 2016. On 19th of July 2017, the Government of India announced the acquisition of Hindustan Petroleum Corporation by Oil and Natural Gas Corporation. On 1st November 2017, the Union Cabinet approved ONGC for acquiring majority 51.11 % stake in HPCL (Hindustan Petroleum Corporation Limited). M/s HPCL has an existing installation at Bulk POL Depot, in the city of Bhatinda for the purpose of receipt, storage and dispatch of petroleum products (POL) such as MS, SKO, HSD, Ethanol. The Depot is receiving the petroleum products through pipeline laid from HMEL Refinery to the Depot premises. The Depot is an intermediate stock point for feeding HPCL s retail outlets (RO) in Bulk POL Depot, Mansa Road, Phoos Mandi, Bhatinda and surrounding area to ensure there is no disruption in the feed from the Depot to the ROs. 1.2 PROJECT IDENTIFICATION HPCL proposes to increase storage capacity of Class A flammable Liquid by converting existing product storage tanks TK-16(HSD-6000 KL) to MS and TK-6(MS-1000 KL) to Ethanol within Existing Depot Premises. Also Conversion of FR tank to IFR and associated Facilities will be carried out as per proposal requirement at Bhatinda Depot, Punjab. 1.3 EXISTING PROJECT PROFILE The existing HPCL Plant is located at Mansa Road, Phoos Mandi, Bhatinda-151001. Latitude:- 30 9'35.70"N & Longitude:- 74 59'2.51"E Toposheet No.:- H43I15, H43I16, H43J3 & H43J4 Khasra number of the project are:- VARDAN ENVIRONET Page 1
Village - Phoos Mandi Khewat No.- 148/128, Khasra No.- 200, 201, 204, 205, 206, 207/2, 208, 209, 223, 226/1/1, 226/2/1, 227/1, 228/1, 230/1, 231/1, 232/1. Khewat No.- 144/125 Khasra No.- 207/1 Village - Katarsingh Wala Khewat No.- 55/51, Khasra No.- 1, 2/1/1, 3/2/4/3, 3/2/5/3, 913/4/3, 914/4/2, 5/4 & 916/8/4, 3/2/5/4, 914/4/3, 5/1 & 916/8/3. Village - Gulabgarh Khewat No.- 270/220. Khasra No.- 38//20/2, 38//21/1, 39//25/1, 40//19/1 40//4/1, 40//5/1, 40//7/2, 40//8/1, 40//8/2, 40//12/1. 40//12/2, 40//13/1, 40//13/2, 40//19/2, 40//20, 103/1. Khewat No.- 13/11 Khasra No.- 40//13/3, 40//18, 40//23 1.4 RESOURCE REQUIREMENT FOR PROPOSED PROJECT EXPANSION 1.4.1 Source and quantity ofwater Existing Water requirement is met through bore wells and application is made to CGPA for the same. The existing water requirement is 25 KLDs (for domestic use 5 KLD & other Process Water & Other uses 20 KLD). Plant has installed 22 KLD ETP. Treated water will be recycled and reused for greenbelt development and environment maintenance. Project has already obtained Water permission of 25 KLD vide File no. 21-4/4012/PB/IND/2017-1681. Table 1.1: Total Water requirement Usage Particulars Existing Proposed Total after Expansion Domestic 5 KLD - 5 KLD Process water (Mock drill, Tank cleaning etc) 20 KLD - 20 KLD Total 25 KLD VARDAN ENVIRONET Page 2
1.4.2 Power Requirement There is no additional requirement of power. HPCL Bhatinda Depot already has 490 KVA power agreement from Punjab State Power Corporation Limited. Unit has installed DG sets with capacity of 500 KVA (2 nos.), 200 KVA (2 nos.), 160 KVA & 15 KVA. Sr. No. Table 1.2: Total Power requirement Particulars Existing Proposed Total 1. Electricity 490 KVA - 490 KVA 2. D.G Sets 500 KVA(2 nos.), 200 KVA (2 nos.), 1.4.3 Manpower 160 KVA & 15 KVA No Additional Manpower Requirement for proposed project. Table 1.3: Total Manpower requirement Existing - 500 KVA(2 nos.), 200 KVA (2 nos.), 160 KVA & 15 KVA Proposed Management 14 - Non- management 7 - Contractor workmen 58 - (Handling-7, Electrical-4) Security 11 - Total 90 1.4.4 PROPOSED Cost of the project The total cost of the proposed project has been estimated at Rs.2.5 Crore. Table 1.4: Existing Project Chronology Sl. No. Particulates Document No. Issued date Valid Upto 1. Factory License BTD0FL6619 08.01.2018 31.12.2021 2. PESO License P/HQ/PB/15/411(P2558) 19/09/2017 31/12/2022 3. Air act CTOA/Varied/BTI/2018/8804955 16/11/2018 31/03/2022 4. Water act CTOW/Varied/BTI/2018/8794163 16/11/2018 31/03/2022 5. Hazardous & other waste rules HWM/Fresh/BTI/2017/5827461 06/09/2017 05/09/2022 VARDAN ENVIRONET Page 3
CHAPTER 2 : INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION 2.1 IDENTIFICATION OF PROJECT AND PROJECTPROPONENT Project Proponent: Mr. Kuldeep Singh Takhi DGM Installation, HPCL Bhatinda Depot, Mansa Road, Phoos Mandi, Bhatinda, Punjab-151001 Mobile:- 9930936179 Email:- kstakhi@hpcl.in 2.2 NEED FOR THE PROJECT AND ITS IMPORTANCE TO COUNTRY AND OR REGION Demand of petroleum products has increased with urbanization of the places around Punjab. In order to meet the demand and to comply with blending requirement of 10 % ethanol laid in National Biofuel Policy of 2009 and 2018, HPCL proposes to increase the storage capacity of ethanol & MS at Bhatinda. The proposed project is for improving supply POL Product distribution network in the villages and towns in and around Punjab. 2.3 BRIEF DESCRIPTION OF NATURE OF THE PROJECT The Terminal has existing storage facility of capacity 37174 KL for storage of MS, HSD, SKO, and Ethanol. HPCL has experience in handling Ethanol, which is mixed in a proportion of 10% by volume with MS for dispatches. Therefore, in order to fulfill the local market demands & for safety reasons the additional storage capacity for MS & Ethanol is proposed to be built at the project site. This will enhance the storage capacity & also for unloading product from the tank trucks (in case of any safety issue) at Bhatinda Depot and meet the demands of various districts in and around Bhatinda, Punjab. VARDAN ENVIRONET Page 4
Table 2.1: Details of Existing and Proposed Project As per threshold planning Facilities Total Capacity quantity indicated in column 3 of schedule 2 & 3 of MSIHC Rules 1989 amended 2000 Existing (in KL) 37174 (in Ton) 30515.8 Class A-7000 (Class A-7034KL, (Class A -5275.5, Class B-30140KL) Class B-25240.3) Class B- 10000 Conversion Proposal: (Class A- 6000 Class A-4500 KL) 1. HSD (TK-16) to MS Proposed Conversion will not 2. MS (TK-6) to ethanol Total capacity after Conversion (Class A-13034 KL, Class B-24140 KL) 29484.13 (Class A-9775.5, Class B-20215.7) affect the total storage capacity of Bhatinda Terminal VARDAN ENVIRONET Page 5
CHAPTER 3 : PROJECT DESCRIPTION 3.1 TYPE OF PROJECT As per EIA Notification, published in Gazette of India, Extraordinary Part-II, Section-3, subsection (ii) of Ministry of Environment & Forest dated 14.09.2006 & subsequent amendments, the proposed project falls in Activity 6(b), category B i.e. for isolated storage & handling of hazardous chemicals as per threshold planning quantity indicated in column 3 of schedule 2 & 3 of MSIHC Rules 1989 amended 2000. As per the above notification, proposed project will have to obtain environmental clearance from SEIAA-Punjab. 3.2 LOCATION The site for proposed activities is within the HPCL s existing plant. The existing Plant is located at Mansa Road, Phoos Mandi, Bhatinda, Punjab. The latitude and longitude of the site is 30 9'35.70"N & 74 59'2.51"E. Topographical Map is shown in Figure 3.1. VARDAN ENVIRONET Page 6
Figure 3.1: TopographicalMap VARDAN ENVIRONET Page 7
Figure 3.2: Plant Layout (Proposed conversion of tanks- 6 &17 are highlighted in yellow ) VARDAN ENVIRONET Page 8
3.3 PROCESS DESCRIPTION 3.3.1 Existing Facilities Compound / Material Tank No Table 3.1: Details of Existing Tanks Type(Floating/ Size( X Ht) Fixed) (Mts) Safe Filling Capacity(KL) HSD TK-1 CR 24x14 6000 B HSD TK-2 CR 24x14 6000 B HSD TK-12 CR 22.5x14 5000 B HSD TK-13 CR 22.5x14 5000 B HSD TK-16 FR 24x15 6000 B HSD TK-9 UG 3x10.4 70 B SKO TK-3 CR 12x10 1000 B SKO TK-4 CR 12x10 1000 B SKO TK-8 UG 3x10.4 70 B MS TK-5 IFR 12x10.5 1000 A MS TK-6 IFR 12x10.5 1000 A MS TK-17 IFR 15x12 1700 A MS TK-18 IFR 15x12 1700 A MS TK-7 UG 3x10.4 70 A Ethanol TK-14 UG 3.4x10.4 90 A Ethanol TK-15 UG 3x10.4 70 A Ethanol TK-25 UG 4.2X15 180 A Ethanol TK-26 UG 4.2X15 180 A INTERFASE TK-19 FR 10x9 500 A SLOP TK-20 FR 10x10 500 A UG Sump Tank- NA UG.. 22 A 1 UG Sump Tank- 2 3.3.2 Proposed Facilities Compound / Material NA UG.. 22 A Total Existing storage Table 3.2: Proposed conversion of Existing storage Tank Tank No Type(Floating/ Size(ØX Ht) Safe Filling Fixed) (Mts) Capacity(KL) Class 37174 KL (Class A= 7034 KL ) (Class B= 30140 KL) MS TK-16 IFR 24x15 6000 A Ethanol TK-6 IFR 12x10.5 1000 A Class VARDAN ENVIRONET Page 9
CHAPTER 4 : SITE ANALYSIS 4.1 CONNECTIVITY The site is well connected with adjacent towns, cities and states for effective movement of POL Products. It is located on State Highway-17. Also, it is ~7 Km away from Bhatinda Junction Railway Station and roughly 24.5 km from nearest domestic airport is at Bhatinda. The site is easily approachable through State Highway-17 connect NH-64 to Chandigarh via Patiala, and Haryana state in India. Table 4.1: Nearby Facilities Bhatinda Depot Nearest railway station/airport along with distance in kms. Nearest Town, city, district Railway Station:- Bhatinda Junction at 7 km(nw) Airport:- Bhatinda Airport at 25 km (NW) Bhatinda at 6 km Headquarters along with distance in kms. 4.2 LAND USE Total Plant Area is 35.95 acre. 11.5 acre (approx.) is green belt area which is around 33% of the total plant area. Table 4.2: Land use detail of Plant Area Sl No. Area Break up Area in Sq Area in Acre % of Area Meter 1. Total Existing Plant Area 145484.5 35.95 100 2. Total Proposed Area for installation of Proposed Additional tank NA NA NA 3. Total Greenbelt Area 46600 11.5 32 4. Total Open Area 52498 12.972538 36 5. Parking+ Total Road Area 61000 15.073428 41.91 VARDAN ENVIRONET Page 10
Sl No. Area Break up Area in Sq Area in Acre % of Area Meter 6. Existing Roof Top building area/sheds 4691 1.159171 3.2 Total Plant Area 122189 35.95 4.3 PROPOSED LAND USEPATTERN Proposed Project of Conversion does not involve any change in Land use. The land is earmarked on the existing Plant site of HPCL. Proposed project is only for conversion of existing tanks. Hence, no additional Land is be required. VARDAN ENVIRONET Page 11
CHAPTER 5 : PROPOSED INFRASTRUCTURE 5.1 GREEN BELT As per the Regulations Green belt has been developed in approx. 11.5 acre (46600 m 2 ) of area i.e 32% of the total land area. This would not only prevent the fugitive dust emissions but also improve the peripheral appearance of the plant from aesthetics point of view. Unpaved areas, if any, within the plant boundary would be provided with grass cover. 5.2 SOCIALINFRASTRUCTURE Development of roads and extension of the existing networks to aid connection It will develop the area economically and employment opportunities to the local people 5.3 DRINKING WATER MANAGEMENT The source of water supply will be from existing bore well. 5.4 SEWERAGE SYSTEM Domestic Waste water generated of approx. 5KLD from domestic use shall pass through septic tank flowed by Soak pit disposal. 5.5 INDUSTRIAL WASTE MANAGEMENT Industrial Waste Water generated due to Mock drill, tank cleaning etc. is treated Existing in Effluent Treatment Plant of capacity 22 KLD. Treated effluent will be reused in factory premises for greenbelt development of lawns and plantation and washing. 5.6 SOLID WASTEMANAGEMENT There will be no solid waste generated on site. 5.7 HAZARDOUS WASTE MANAGEMENT The authorization is granted to operate a facility for generation, collection and storage of hazardous wastes within factory premises for following category of wastes: VARDAN ENVIRONET Page 12
Sl. No. Category Quantity (MTA) Mode of disposal 1. Schedule I- 3.3 (Sludge and filters contaminated with oil ) 6 Collection, Storage, Transportation, Treatment, Disposal 2. Schedule I- 5.1 (Used/spent oil) 0.5 Collection, Storage, Disposal VARDAN ENVIRONET Page 13
CHAPTER 6 : REHABILIATION AND RESETTLEMENT (R&R) PLAN The proposed Project of conversion of storage tankage shall be carried out in the existing premises. Hence, any planning with respect to Rehabilitation & Resettlement is not applicable and envisaged. VARDAN ENVIRONET Page 14
CHAPTER 7 : PROJECT SCHEDULE & COST ESTIMATES The construction work for the project will be initiated after obtaining the Environmental clearance. The total cost of the project will be approximately Rs. 2.5 crores and the proposed project is estimated to be completed within 12 months from obtaining all the regulatory clearances. Table 7.1: Cost breakup Sl.no Particulars Cost(In lakhs) 1. Storage Tanks (Associate facility for conversion) 120 2. Equipment/Pipe Lines 65 3. Automation 17 4. Fire Fighting System 23 5. Consultancy 15 6. Misc. jobs 10 Total Project Cost (Rs. Lakh) 250 VARDAN ENVIRONET Page 15
CHAPTER 8 : ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) 8.1 FINANCIAL AND SOCIAL BENEFITS OF THE PROJECT Proposed Conversion of tankage will emphasis on financial and social benefits will be given to the local people in the area. Uninterrupted product availability will be better for this area and if required can cater the demand of neighboring areas also. 8.2 ENVIRONMENT FRIENDLY PROJECT The proposed additional tankage for storage of petroleum products in existing HPCL, Bhatinda Depot without acquiring additional land and enhancing filling capacity. There will not be any green-house emission arising due to enhancing the storage capacity. Proposed Conversion will meet the requirement of blending 10% in MS as per GOI directives from time to time. Blending bio-fuels in convention fuels will help in reduction of GHGs emissions and will reduce our dependence on convention petroleum products. VARDAN ENVIRONET Page 16
CHAPTER 9 : ENVIRONMENTAL CONTROL MEASURES Periodic LDAR survey shall be carried out to detect & control such measures. Sewage generation is envisaged during operation phase and Sewage from the administration building will be routed to the septic tanks followed by soak pits and the sludge generated from the septic tank will be dried and used as manure for green belt area. Storm water drains and Rain Water Harvesting System are provided at Depot. These drains carry storm water from Tank dykes/other areas outside the Depot premises in a controlled manner. The DG sets (500 KVA (2 nos.), 200 KVA (2 nos.), 160 KVA & 15 KVA) shall be acoustically insulated resulting in reduction of noise as per limits prescribed by State Pollution Control Board. The exhaust pipe from DG sets shall be taken above the building as per State Pollution Control norms. No process / manufacturing involved. All conditions & pre-requisites of water and air consents together with certificate to handle hazardous products issued by State Pollution Control Board shall be strictly adhered to. VARDAN ENVIRONET Page 17
CHAPTER 10 : FIRE AND SAFETY MEASURES 10.1 FIRE PREVENTION SYSTEM The following systems are provided at - 10.2 FIRE HYDRANT NETWORK 10.2.1 FIRE WATER STORAGE: Total three numbers of fire water tanks with Total capacity of 6200 KL. 2 no: 3400 KL Each 1 no: 2800 KL 10.2.2 FIRE WATER PUMPS CAPACITY: There are 3 fire water pumps of 680 KL per hour capacity. There are 2 jockey pumps with a capacity of 45 KL per hour which start and stop automatically to maintain the water pressure. VARDAN ENVIRONET Page 18
Figure 10.1: Existing Hydrant Layout VARDAN ENVIRONET Page 19