Potential of Energy Efficiency in Thai Petrochemical and Food Processing Industry Mr. Nutdhapun Ngernbumroong ENSOL Company Limited www.efficiency-from-germany.info
Sustainable in Energy Efficiency Save Energy and Resources Reduce CO 2 Emission Save Cost Knowledge Transfer CSR Energy Management
Varieties of Business Services and Segmentation Innovative Project Development Energy Saving New Energy Service s Feasibility Study Design Project Management Main Contractor Operator Maintenance
Power generation by energy source
Current Energy Efficiency Situation in Thailand Ranking of Electricity Consumption Food Iron and Steel Cement Glass Textile Electronics Plastic Chemical Automotive
Process Improvement Technologies Type of Industry 1. Production, processing and preservation of meat, fish, fruit, vegetables, oils and fats Processing and preservation of meat, fish, fruit, vegetables, oils and fats SEC(MJ/Ton) Electricity Thermal Total 1.1. Processing and preserving of fruit and vegetables 1,760 1,040 2,800 1.2. Production, processing and preserving of meat and meat products 1,200 580 1,780 1.3. Processing and preserving of fish and fish products 4,040 1,480 5,520 Cool Room 1.5. Cool room for preserving of fruit and vegetables 480-480 1.6. Cool room for preserving of fish and fish products 890-890 1.7. Cool room for preserving of meat and meat products 525-525 2. Ice-making Industry 2.1 Ice Pack 300-300 2.2 Ice Tube 370-370 3. Canned Food Product Industry 3.1. Canned fish and fish products (Canned Tuna and Canned Mckerel) 480 2,420 2,900 3.2 Canned fruit and vegetables 1,000 6,500 7,500 3.3 Sealed package of fruit and vegetables juices 240 1,260 1,500 3.4 Canned pineapple and pineapple juice 260 1,430 1,690
Analysis about Overall Energy Consumption Sub-sector 2006 2007 2008 2009 2010 Food and Beverages 6,779 7,123 7,294 7,282 7,222 28.9% 30.3% 30.1% 30.6% 28.6% Textiles 948 1,191 997 863 783 4.0% 5.1% 4.1% 3.6% 3.1% Wood and Furniture 192 212 196 197 231 0.8% 0.9% 0.8% 0.8% 0.9% Paper 814 1,348 2,081 1,836 386 3.5% 5.7% 8.6% 7.7% 1.5% Chemical 2,509 2,689 2,059 2,439 4,037 10.7% 11.4% 8.5% 10.2% 16.0% Non-Metallic 7,461 7,171 7,928 7,406 7,787 31.8% 30.5% 32.8% 31.1% 30.8% Basic Metal 1,287 938 1,024 1,030 1,503 5.5% 4.0% 4.2% 4.3% 6.0% Fabricated Metal 1,557 1,644 1,598 1,244 1,503 6.6% 7.0% 6.6% 5.2% 5.9% Others (Unclassified) 1,895 1,220 1,018 1,501 1,829 8.1% 5.2% 4.2% 6.3% 7.2% Total 23,442 23,536 24,195 23,798 25,281 100.0% 100.0% 100.0% 100.0% 100.0%
Characteristics
Energy consumption proportion
Petrochemical Industry Plastic Resins Synthetic Fibers Synthetic Rubbers Surface Coating Materials Various Types of Adhesives
Energy Consumption in Thailand s Petrochemical Industry Petrochemical Industry Audited Plants (%) Energy Use (Ktoe) Year 2005 (%) Year 2006 (%) Upstream 100 2,172 68.91 2,186 Intermediate 43 213 6.76 475 64.4 8 14.0 1 Downstream 32 768 24.33 729 21.5 Total 3,152 100 3,390 100
Energy Conservation potential House Keeping and Energy Management High Efficiency Equipment Process Improvement
House Keeping and EnMs Energy Management by all participation Energy Management conform to ENCON Act ISO 50001 ASEAN energy management standard
High Efficiency Equipment and Process improvement Petro Chemical Focus on Major Equipment in facilities (Boiler, Compressor, Chiller and Etc) Need Technology expert and Proven technology on process improvement High Qualification and Quality in Human Resource
High Efficiency Equipment and Process improvement Food Industry
Measure/Program - Results and Plan Law and Regulation Main components Results 2003-2008 Plan in Progress Appointment of Energy manager (PRE) Implementing Energy Management System Submission of EM report annually Monitoring and Evaluating for better improvements Enforce only large energy consuming buildings and factories (over 1 MW peak) Overall compliance rate of 84% 1,964 Designated Buildings - PRE appointed 93% - EC Report 92% - T&P submitted 82% 3,313 Designated Factories - PRE appointed 86% - EC Report % - T&P submitted 69% Modify the law -- Use different measures/criteria for public / private buildings -- Issue Energy Management Standards -- Issues new building codes for each type of buildings (Hotel, Office, Hospital, Department store)
Measure/Program - Results and Plan Revolving Fund Program Description Low interest loan for Energy Efficiency via financial institutes Less than 4% interest Loan period of 7 years with one year grace period Up to 50 million baht (1.3 milion USD) Results - 8 Support over 240 EE/RE projects Total investment around 500 million USD of 150 million USD of Government s Revolving Fund Energy savings of 120 million USD per year. Future Plan Secured additonal 60 million USD of budget Long term Plan Reduce DEDE roles on Funding Sources providing more technical assistance More co-financing from the banks Training banking officers on EE technical knowledge
Measure/Program - Results and Plan ESCO Fund Program Description Co-investment fund with private sector/investors Equity Investment Venture Capital Equipment Leasing Carbon Credit Trading Technical Assistance Credit Guarantee Facility Results 8 Set up the Fund (initial budget of 15 million USD Selected 2 Fund Managers - Energy Conservation of Thailand Foundation - Energy for Environment Foundation Approved 17 projects for the total investment of 125 million USD. The investment from ESCO Fund is around 8.8 million USD with generating energy saving around 14 million USD /year Future Plan Promoting and Marketing the Fund Support at least 20 projects Leverage minimum of 50 million USD Energy Savings of 10 million USD Long term Plan Increase the Fund to 100 to 200 million USD Corporatise the program to be Investment Company Open for private investors
Measure/Program - Results and Plan EE Training and Capacity Building Curriculum Results 2002-2008 Future Plan General courses PRE Senior PRE Specialized Courses - Energy Management - Energy Audit - Energy Efficiency in Major Systems such as airconditioning, lighting, heating, etc - Energy Efficiency in Specific groups of industries (e.g. Textile, paper, Cement, etc.0 Cooperate with Vocational Study Department to add EE study in regular curriculum Trained over 4,000 PREs Trained 250 Senior PREs Trained over 15,000 people in other courses Added 4 EE courses in vocational study Train 40 college teachers to deliver EE course Train over 12 engineers and building operators Over 10,000 students attend EE courses every year Next Step DEDE develop Curriculums and allow private sectors to deliver the courses and charge trainees Train 500 vocational school teachers all over the country
Measure/Program - Results and Plan Cooperative Efforts for Energy Conservation Main Components Results 2002-2008 Future plan On-siteTechnical Assistance to embed Sustainableenergy management system in facilities Establish EC Team and assess energy situation Identify EE opportunities Implement EE Projects M&E implemented over 3,000 facilities including 1250 Designated factories Metallic Food Chemical Textile 600 Designated buildings hospitals, hotels over 1200 SMEs energy savings 80 million USD/ y Housekeeping, Low cost measures) Implement in over 600 buildings and factories saving million baht per year Long term plan Cost Sharing between government and private sector Develop Energy Management Standards as Ministerial Orders
Measure/Program - Results and Plan Information and Knowledge Dissemination Various ways to provide information and consultation EE Display Center display over 54 EE technologies for building industry and residential sector EE Demonstration houses Energy Conservation building EE and RE Knowledge center Center of Data and Information concerning EE and RE development Compile EE/RE data for planning and evaluation Disseminate information through internet web-based EE Cliniques EE One Stop Service EE Consulting Centers and Branches Results 2002-2008 Over 20 0 people have used the services Completion of EE Display Center Future Plan Develop Thailand EE/RE Knowledge Network
Energy Efficiency and Renewable Energy PROJECT: Privilege of Tax-Exempt to the Revenue Department for equipment affected energy saving project PROJECT LOCATION: CLIENT: PROJECT COST PROJECT PERIOD Thailand DEDE 200 Million Bath 15 month SCOPE OF WORK Benefits &Values Provided the project public relation, audited the proposal documents, analyzed saving budget before and after equipment changing, prepared proving documents. Details information of production and energy usage of more than 150 factories in our databases with the plant sizes from the large enterprises (P&G, True Corp., Seagate, etc) to small players (ice factory, printing factory, cold storage, etc.)
Renewable Energy PROJECT: Tesco Lotus Amata Green Store Pre Feasibility Study on Efficiency Initiative & Renewable Energy PROJECT LOCATION: Thailand, Amata Nakorn, Chonburi PICTURE CLIENT: PROJECT COST PROJECT PERIOD Tesco Lotus 170 MB 6 Months SCOPE OF WORK Works Description Pre-feasibility Study, Technology and Investment Consultancy Give consultancy and recommendations Incorporated with Tesco construction & Energy team and designer on Renewable Energy item e.g. Roof Top Solar Cell, 8 x Wind Turbine s, Solar cooling system by Solar parabolic trough Completed pre-feasibilities study that contain of technology, investment, financial (savings, IRR, RCOI, payback) as well as carbon emission reduction plan
Renewable Energy PROJECT: Hybrid Wind Farm 50 kw with diesel generator at MonLan Chiang Mai by DEDE, under Ministry of Energy PROJECT LOCATION: Thailand, Chiang Mai, A. Prao, Doi Mon Lan CLIENT: DEDE, Ministry of Energy PROJECT COST PROJECT PERIOD 18 MB 12 Months SCOPE OF WORK Engineering, Procurement and Construction (EPC) Works Description Wind farm 50kW hybrid with diesel generation design backing up with battery storage to form the reference grid for 30 households in off grid area Project planning, purchasing, construction, installation, supervision, commissioning, opearation & monitoring Wind farm and hybrid operation training
Energy Efficiency and Renewable Energy PROJECT: Development of Energy Personnel by Energy Successful Case PROJECT LOCATION: Thailand CLIENT: DEDE PROJECT COST 9 MB PROJECT PERIOD 2008 2009 SCOPE OF WORK Development programs, Training approach & Management Consultant Benefits &Values Details information of the contact persons of more than 800 factories in our databases over 3 industries (Ceramic, Automotive and Electronic) in large and SME enterprises
Energy Efficiency and Renewable Energy PROJECT: Self-sufficient of Energy with Bio-diesel PROJECT LOCATION: Thailand PICTURE CLIENT: PROJECT COST DEDE 15 MB PROJECT PERIOD 12 MB SCOPE OF WORK Selected capability village to demonstrate and train about Bio-diesel producing together with standard oil quality checking Benefits &Values Details information of the contact persons of more than 150 communities in our databases over northern region
Energy Efficiency and Renewable Energy PROJECT: PARTICIPATORY ENERGY CONSERVATION IN DESINGNATED FACTORY PROJECT ( 6 PROJECTS) PROJECT LOCATION: Thailand CLIENT: DEDE PROJECT COST PROJECT PERIOD 78.5 MB 2004 2009 (Total 275 Factories) SCOPE OF WORK ENERGY CONSERVATION & MANAGEMENT CONSULTANT Benefits &Values Details information of the contact persons and productions including energy usage of 275 factories in our databases over the large till SME enterprises
Energy Efficiency and Renewable Energy PROJECT: Performance Assessment and Bio-gas plant improvement project PROJECT LOCATION: Thailand CLIENT: DEDE PROJECT COST PROJECT PERIOD 15 Mil Baht 15 Months SCOPE OF WORK Benefits &Values Existing Bio-gas plant study, performance assessment and details improvement plan Details information of production facilities and contact persons of over 150 factories who have availability waste to produce Bio-gas in various industries especially Ethanol plant, Palm oil, food and beverage industries)
Energy Efficiency and Renewable Energy PROJECT: Solar Thermal project PROJECT LOCATION: Thailand CLIENT: PROJECT PERIOD DEDE 2008-2010 (24 Months) SCOPE OF WORK SCOPE OF SERVICE Consultancy services for feasibility study, design development and preapproval for government subsidy - Feasibility study for all grant applications submitted to DEDE - Design development and issue for tender - Pre-approval for government subsidy and handover certification
Training and Seminar Provider PROJECT: Training for In-house and Customize Training Course SCOPE OF SERVICE Provide Training course for Client as in-house course and providing for DEDE training department. Provide Material for training, seminar and PR
Thank You ENSOL COMPANY LIMITED The Pann Building, 7th Floor, 125 Khlong Lam Chiak Road, Nawamin, Bueng kum, Bangkok 10230, Thailand Telephone +66 (0) 2943-9633 to 35 Fax : +66 (0) 2943-9636 Website E-mail : www.ensol.co.th : ensol@ensol.co.th nutdhapunn@hotmail.com nutdhapun_n@ensol.com