PLM for a smart, connected & efficient tire plant Peter Haan, Siemens AG, Digital Factory Realize innovation. PLM for a smart, connected & efficient tire plant Plant Simulation for Tire Production Page 2
Die nahtlose Verbindung von Fabrikplanung und Automatisierung stellt die wesentliche Kernkompetenz der Division Digital Factory dar Go-to-market Die neue Siemens Organization Seit dem 1. Oktober 2014 Americas Middle East, CIS Kunden Europe, Africa Market Asia, Australia Global Healthcare Separately managed Divisions Power and Gas PG Wind Power and Renewables WP Energy Management Building Technologies Mobility Digital Factory Process Industries and Drives Healthcare Financial Services Power Generation Services PS EM BT MO DF PD HC SFS Corporate Services Managing Board Corporate Core Page 3 1) CIS: Commonwealth of Independent States Logistics, warehouses and material buffers are an essential success factor for a smart, connected & efficient tire plant Short introduction to tire production Plant Information and Manufacturing Execution Mixing Room Automation RMS Compound Semi GTS Finish Goods Plant Simulation can give support on these areas Mixing Semi Machines TBM Curing Quality + Final Fin. The material flow across the whole factory has to be designed Page 4
The right dimensions for storage areas, warehouses and the throughput of transportation systems is a major challenge for the plant designer?questions to be answered to achieve an efficient tire plant design Size of warehouses and storage areas? Raw material storage Compound storage Semi material storage Green tire storage Final finished tire warehouse All have to be linked by transportation systems AGVs Conveyor systems Monorail systems All together 8 systems have to be designed! Plant Simulation supports the design designer and his team to do the right decisions Page 5 80% performance can be reached without simulation, 90% can be achieved by an excellent skilled team, up to 100% is only possible by simulation and scenario approach The digital tire factory - logistics performance simulation Geographical layout Capacity and throughput of each production element Influence of different tire types incl. production time per type Preparation time for new tooling Average downtime # of machine optimization by bottleneck analysis Real time simulation, but also high speed future outlook Digital plant layout and simulation optimizes your tire plant s production output on minimum machine resources, plant space and time-to-market Page 6
80% performance can be reached without simulation, 90% can be achieved by an excellent skilled team, up to 100% is only possible by simulation and scenario approach Page 7 Predefined charts help to find the root cause of a bottleneck at your finger tips - fast The digital tire factory performance charts Green tire stock filling level TBM utilization Curing press utilization Additional 3D display is available for the design, but also for the simulation! Page 8
Siemens supports the entire production process with products from the field level up to the enterprise level Siemens products for the complete tire production process Line Monitoring Plant Information and Manufacturing Execution Line Monitoring Line Monitoring Line Monitoring Line Monitoring Mixing Semi-Products Tire Building Vulcanization Quality Control Logistics Storage Plant Information, MES and Line Monitoring are the main components of the Tire Production Control Center Page 9 A well defined interface between the Control Center and the Machines reduces the time to production Tire Production Control Center - based on consequent line integration Visualization Trends Machine availability Maintenance User specific presentation of all the relevant machine, plant and product data OEE / KPI view Messages, alarms Reports Production Planning Seamless communication between all machines and the control room Mixing ACS + AGV *1) Semi-Products Tire Building GTS + AGV *2) Vulcanization Quality Control Logitics & Storage Plant Simulation shortens the development time of overlaid SCADA and MES by simulating the interface *1) Automatic Compound Storage *2) Green Tire Storage Page 10
Siemens PLM SW From digital design, optimization by simulation to an efficient tire plant NX New concepts for innovation in product development TECNOMATIX Production optimization without risk Teamcenter Knowledge Management Siemens is the only company, offering automation for the real world, but also for the virtual world Page 11 Siemens PLM SW From digital design, optimization by simulation to an efficient tire plant Teamcenter Knowledge Management TECNOMATIX Production optimization without risk NX New concepts for innovation in product development Siemens is the only company, offering automation for the real world, but also for the virtual world Page 12
The Siemens Digital Factory approach is open to all partners and customers The digital factory approach for the tire industry Industry 4.0 technologies are pushed and funded by Chinese government Mesnac has selected Siemens, as a supplier with a unique PLM/Automation portfolio, to set-up new services beyond machinery business The cooperation between Mesnac is based on standard portfolio of Siemens and is non-exclusive Same as Mesnac, any company can take advantages of Siemens portfolio Siemens anticipates major cost savings for OEMs and tire manufacturers in deploying the digital factory Page 13