SIPAPER Driving digitalization in the fiber industry Siemens Days Madrid, Spain September 28, 2016 siemens.com/sipaper
Digitalization will speed up changing the entire industry! The megatrend Digitalization covers all areas of consumer life and will continue to change the entire industry sector (products, business models) in a disruptive and sustainable manner! Current drivers of the Information and Communication Technology Computing power New sensors Virtualization Cloud computing Ubiquitous networking Simulation Augmented reality Page 2
Digitalization is key to provide answers to future challenges in industry Future challenges in industry Shorter time to market Increased flexibility in volatile, heterogonous, global markets Optimized productivity Energy and resource efficiency Mitigation of demographic change Continuous, safe and reliable operations DIGITALIZATION Research areas Horizontal integration of the value-add networks Vertical integration and networked production systems Seamless integration of the engineering along the entire life-cycle Cyber Physical Systems (CPS) Reference architecture model Integration of human creativity and innovativeness Page 3
What does Industrie 4.0 mean with regard to digitalization of the industry? Converting 4.0 Integrated Manufacturing in the Furniture Industry Papermaking 4.0 Paper Industry 4.0 From Wood into the Cloud Industrie 4.0 in der Zellstoff- und Papierindustrie Forest-Wood Value Chain 4.0 Page 4
The Cornerstones of Industrie 4.0 also address challenges in process industries Industrie 4.0 is originally driven by discrete industries but also valid for process industries with a specific interpretation Horizontal integration through value-add networks* Vertical integration and networked production systems* Seamless integration of the engineering along the entire life-cycle* Optimization of resources along value-add networks from raw materials to product Remote operations via Internet Cloud computing Data driven services, e. g. predictive maintenance Increased flexibility and optimization of production in volatile and global markets Integrated Operations Plant Asset Management Seamless interoperability (Plug&Produce) Decision support / assistance systems Time savings in engineering by consistent data storage along plant life-cycle Integrated Engineering Augmented reality Digital Twin of the as-is -plant status On-site training simulation Modelling and Simulation Seamless interoperability and communication based on standards Cyber Security / Industrial Security *) Source: acatech, April 2013 Umsetzungsempfehlungfür das Zukunftsprojekt Industrie 4.0 Page 5
Siemens terms its way to Industrie 4.0 the Digital Enterprise Comprehensive offering for the Digital Enterprise in process and discrete industries Digital Enterprise Process Industries Product design Processand plant design Engineering / Commissioning Discrete Industries Hybrid Industries Operation Services Product design Production planning Production engineering Production Services Page 6 2016-09-28 Jürgen Mielke / PD SLN FI PPM
Siemens portfolio for Digital Enterprise covers complete lifecycle Digitalization à Different forms in industries Digital Enterprise Process Industries Discrete Industries Product design Process & plant design Engineering & commissioning Operation Services Product design Production planning Production engineering Production Services COMOS Data Driven Services / XHQ / ASM COMOS Teamcenter NX Tecnomatix MCD Data Driven Services Manufacturing Execution Systems SIMATIC IT PIA Selector Communication / Security SIMATIC PCS 7 / SIMIT Automation / Instrumentation and Drives Portfolio TIA Portal Communication / Security TIA: Totally Integrated Automation SINUMERIK Integrate Automation / Drives Portfolio Page 7
Siemens realizes Digital Enterprise for Process Industries through Integrated Engineering and Integrated Operations Breadcrumb Digital Enterprise à Topic for Process Industries à Focus of Siemens Integrated Engineering optimizes engineering and life cycle management Integrated engineering tools Simulation Common data model Cloud-enabled services and analytics Next generation of Control Digitalization of field level Reliable connectivity Integrated Operations improves productivity and flexibility Product design Process & plant design Engineering / commissioning Operation Service
A common data model is enriched along the life cycle and ensures consistency during all workflows Integrated Engineering with Siemens à Common data model Detail Engineering Commissioning Commissioning Process Design Modernization Operations Plant hierarchy Mass-/ energy balance Process flow diagram Simulation model P&ID Electricals Instrumentation Piping Automation As built documentation KPIs and alarms Maintenance data (MRO) One common data models along the life cycle to integrate plant and process data Product design Process & plant design Engineering / commissioning Operation Service Page 9
Data analytic services help to increase performance based on increased transparency and understanding of ones own processes Integrated Operations with Siemens à Cloud enabled services Data analytics Plant cloud services 1) Data collection Right data available in right form (e.g., by PCS 7, XHQ) Plant security services Secure connection for data integrity / confidentiality Holistic security offering Product for industrial design plants Plant analytics services Plant and asset optimization (Asset, Energy, Process Data Analytics) Control Performance Analytics Service Higher control loop performance for optimal resource efficiency Vision Process Event Analytics to optimize alarm strategy Cloud for industry apps OEM apps End customer apps App dev. apps SIMATIC SINUMERIK SINAMICS SCALANCE PCS7 3 rd party products Dynamic Process Cloud for industry with open application interface for individual Optimization with set point applications values and defined but Open standard (OPC) and plug&play connection Process dynamic efficiency criteria Engineering/ Operation Service & plant design commissioning Optional cloud infrastructure 1) Currently just for pilot customers Page 10
Increase efficiency, improve quality, reduce energy consumption. With SIPAPER tailored products and solutions for Fiber Industry The SIPAPER Portfolio World-class products + perfectly matching, industry-specific modules Drive Technology SINAMICS, SIMOTICS, SIPAPER Drive Systems SIPAPER Process Automation SIPAPER Power Distribution SIPAPER Operations Industrial Automation SIMATIC, SIPLUS, SIPAPER Drives APL SIPAPER Winder APL SIPAPER Gears SIPAPER DCS APL SIPAPER QCS APL SIPAPER APC SIPAPER IT MIS SIPAPER Power SIPAPER Services Energy Management SIMOCODE, SIVACON, SIPROTEC,... Industry Services Life Cycle Services, Plant Data Services, Integrated SIPAPER Solutions Page 11 2016-09-28 Jürgen Mielke / PD SLN FI PPM
SIPAPER Drives APL Providing benefits along the complete lifecycle of sectional drive systems Efficient engineering Typical structure Trending Tool Prepared panel projects Static simulation Customizable hardware standard (COMOS) + Easy operation + APL Look & Feel of faceplates APL Jump-through Concept Profile views Diagnosis & Service Online Help + Siemens Industry Online Support Web break trends Stop reasons Ready for the future Easy migration Drive independent Innovation Data generated value by integrated engineering and operation + + Page 12
SIPAPER Drive Systems From integrated engineering to integrated operation SIPAPER Drive System Engineering SIPAPER Drive System Analytics HW-Config CFC Safety WinCC Panels Customer value Efficient engineering Safety concept fulfilling EN1034 Easy migration Common database Data generated value Guided commissioning and ramp-up Operational intelligence Drive system optimization Predictive maintenance Page 13
SIPAPER Process Automation COMOS, SIPAPER DCS APL CMTs, SIMIT and CPAS a real example SIPAPER DCS APL Seamless integration of engineering disciplines, steps and tools COMOS Control Performance Analytics - Details CPAS SIMIT Page 14
SIPAPER DCS APL AS Bundle Shorter time to market and reliable operations by pre-defined automation SIMATIC PCS 7 automation system AS 410 including SIPAPER DCS APL runtime license and CPAS 2.0 collector software Ready for mill-wide automation by a pre-assembled and tested automation system and the matching SIPAPER DCS APL Process Automation module Ready for integrated engineering in COMOS by SIPAPER Control Module Types including blocks, charts, control variables and messages Ready for efficient plant optimization with automated control loop analysis by Control Performance Analytics Ready for SIPAPER Extended Lifecycle Service over a contracted period up to 15 years including SIPAPER DCS / QCS / Drives / Winder APL and SIMATIC PCS 7 upgrades SIPAPER DCS APL AS Bundle SIPAPER Smart System Controller Page 15
The SIPAPER model demonstrates how our customers are already profiting from digitalization today Consistency along the product lifecycle workflow: Integration from the engineering stage through to servicing with SIPAPER COMOS data platform for a seamless data flow across the entire plant life cycle Embedding of drive systems into process automation using SIMATIC PCS 7 Ideally matching Integrated Drive Systems from the converter through the motor to the gear Page 16
Thank you! Jürgen Mielke Director Product Management Fiber Industry Siemens AG PD SLN FI PPM Werner-von-Siemens-Str. 60 91052 Erlangen Mobile: +49 (1522) 2915039 E-mail: mielke@siemens.com siemens.com/sipaper Page 17