PINGYORK INTERNATIONAL INC. - PCB LAYOUT/PRODUCTION - SMT/DIP/PRODUCT ASSEMBLY PRODUCTION - SAFETY APPROVAL TEST PRESENTATION Updated June, 2013
PRESENTATION SUMMARY - PCB Factory Information Layout Design Production Capability Production Available Material Sample & Mass Production Lead Time Factory Production Process Tour ISO/UL Certification Business Partner with PingYork
FACTORY INFORMATION Factory Found: June, 1995. Factory Location: Luzhu Township, Taoyuan County Sales Office: Taoyuan City, Taoyuan County. Registered Capital: US$11.5 Million Employees: 110 Factory Size: 4,000/sqmt Factory Production Capacity: 40,000/sqmt Factory Certified: ISO9001:2008 & UL. Factory Production: Rigid PCB up to 18 layers. Factory Production available: Rigid/Flex/Rigid Flex PCBs
LAYOUT DESIGN SERVICE & PRODUCT REFERENCE Service: All kinds EMI/EMS Solutions. EMI/EMS Applications in all nations. Safety Applications in all nations. Types of Rigid, Flex, Rigid-flex and HDI. Layer design from single up to 24. Product Reference: Telecom, Wireless, Switch hub, Scanner, Router, ADSL modem, RF, USB, Probe card, LCD Monitor, Back-light TV Industrial PC Digital Camera Digital Picture Frames, Server, Projector, MP3 & MP4, DRAM CARD, Testing board, System, SCSI, DDR Ram, VGA card, GPS, HDMI and so forth.
LAYOUT DESIGN CAPABILITY High Speed & High Density SMT PCB Design Differential Routing, Controlled Lengths/Delay, Crosstalk Control, and so forth. Impedance Control Design. Design for EMC - reduced EMI and noise susceptibility. Mix Technology Analogue / Digital PCB layout. Multilayer, Surface Mount and Mixed Technologies. Design for Testability. Design for Manufacturability using IPC Class 2 & 3 standards. PADS Logic Schematic Capture & PADS SE DxSim
LAYOUT DESIGN WORKING FLOW Case check: Discuss & confirm the product requirement. Circuit design check: Review circuit design & rationalization. Drawing check: Dimension & it s unit check. Component check: Confirm the hole/pad size & its component. Layout Configuration: Constraints driven Placement and Routing. Customer check: Customer check the circuit layout correction. Netlist check: Double check the circuit design. EMI/EMS check: Confirm product spec & Crosstalk analysis. Layout Check: By EMI to make trace/space advisably. Copper design: Enhance signal integrity. Legend check: Design the legends locations. Data output : CAM file (gerber format RS274X). Customer final check: Confirmation or fixed.
PRODUCTION CAPABILITY
PRODUCTION AVAILABLE MATERIAL Low End materials: - CEM 1, CEM3 and FR1. Standard Materials: - FR4: Tg140 & Tg150. High Tg Materials: - FR4 Tg170, Tg180 & Tg200. - FR5 Tg175 & Tg180. Metal Material: - Aluminum CCL - Copper CCL Special Materials: - Halogen Free, Teflon & Ceramic FPCB Materials: - PET & PI - Halogens & Halogens Free.
SAMPLE & MASS PRODUCTION LEAD TIME. Sample Production Lead Time (Days) Layer Count Standard Advance 1~2 layer 4~5 2~3 4 layer 5~6 3~4 6~8 layer 6~7 4~5 10~12 layer 7~8 5~6 14~16 layer 9~10 7~8 Mass Production Lead Time (Weeks) Layer Count Standard Advance 1~2 layer 1.5~2.0 1.0~1.5 4 layer 2.0~2.5 1.5~2.0 6~8 layer 2.5~3.0 2.0~2.5 10~12 layer 3.0~4.0 2.5~3.0 14~16 layer 4.0~5.0 3.0~4.0 Note: Production lead time based on counting actual production time and the lead time might change based on production loading.
FACTORY TOUR 1 Drilling Process Inner/Outer layer AOI Legend Print
FACTORY TOUR 2 CNC Routing E-Testing Hole Counter
FACTORY TOUR 3 IPQC & FQC Baking, Packing & Micro-section
CERTIFICATION ISO9001-2008 UL
PRESENTATION SUMMARY - SMT Factory Introduction Production Capability SMT Production DIP/Assembly Production Production Equipment Quality Inspection ISO/TS Certification Production Product Telecom/RF/EMC/Safety Approval Service Valuable Business Partner
FACTORY INTRODUCTION Found on June, 1987 Factory 1 located in Guishan Township. Factory 2 located in Pingzhen City. Capital US$2,000,000 Factory certified by IS09001 & TS16949 Total employee 115 SMT Line x 5 DIP Line x 2 Finish Product Assembly Line x 2 All by Lead Free Process Production
PRODUCTION CAPABILITY PCB Max. Size: 300mm(L) 250mm(W) 4.0mm(T) PCB Min. Size: 50mm(L) 50mm(W) 0.3mm(T) Component Min. Size: 0201(0.5mm 0.2mm) IC Min. Space: 0.2mm BGA Ball Space: Min. 0.25mm, Max.1.50mm BGA Ball Dia.: Min. 0.10mm, Max.0.63mm Min. space between component: 0.1mm Capacity/Day: 2.5KK/Chip BGA, Micro BGA, SOIC, PLCC and QFP types of packaged assemblies. Support SMT/CSP/COB and Assembly process
SMT PRODUCTION LINES 1 Line A - CP45F-NEO+CP45F-NEO+CP45FV-NEO(Samsung)+TSK-8000 Line B - I-PULSE M1-PLU+I-PULSE M1-PLU+I-PULSE M1(Yamaha)+HELLER 1809EXL Line C - 1KE2050M+KE2070M+KE2060M(Juki)+ YX-NHACRF Line D - 2KE2070M+KE2060M(Juki)+ETC N30-122 Line E - 3KE2050M(Juki)+YAMATO NRY-540SPW-7Z All by N2 IR Reflow
SMT PRODUCTION LINE 2
DIP & ASSEMBLY PRODUCTION LINES 1 DIP (dual-in-line package) Line A - 3 (m) Inserting Section + Lead Free Wave Solder Section + 10(m) Processing & Repairing Section Line B - 3 (m) Inserting Section + Lead Free Wave Solder Section + 10(m) Processing & Repairing Section Finish Product Assembly Line x 2 Final product assembly by manual. Final product testing after assembly. Final product packing after testing.
DIP & ASSEMBLY PRODUCTION LINES 2
PRODUCTION EQUIPMENT 1 *Stencil Cleaner *V-cuter *BGA Ball Remover
PRODUCTION EQUIPMENT 2 *Routing *N2 Producer *Plastic Welding Machines
QUALITY INSPECTION 1 *AOI * Solder Thickness Measurement * ICT Tester
QUALITY INSPECTION 2 *Burn-in & chamber *High Power Microscope
ISO CERTIFICATIONS ISO9001 TS16949
PRODUCTION PRODUCTS REFERENCE - ASSEMBLY LCD TV, Monitor, Digital Photo Frame, Automotive AD/BD, PCI Card, USB storage, Wireless Products, GPS, CCTV, IP Camera, Telecom and all kinds of electronics products.
TELECOM/RF/EMC/SAFETY APPROVAL SERVICE The product likes Telecom, Safety, EMC and RF testing the necessary controlling, it becomes the important topic for worldwide trading products. Through cooperating with Neutron Lab, we provide various testing service and report, certification application, etc. and our service products include from ITE, communication, home appliance, portable electric machinery instrument to industrial electronic products. Choose us means upgrade your products quality, accelerate your delivery date, and reduce the cost as one full stop service. Customer references: FUJI, Lenovo, ALPHA, ENERGY STAR, DELL, CNAS, FCC, UL, TUV etc.
BUSINESS PARTNER WITH PINGYORK Why choose PY as your business partner? Over 15 year experience in PCB layout design and production. (customer reference: AboCom Systems, Inc., USI, etc.) Professional customer service and engineering support. Enhance customer s product developing timeframe and reducing cost, and make the product to market on time. One Stop Total Solution - From layout design to prototype and to mass production. Cost Effective Solution Suggest the best design spec and layout structure to save production cost. Free Boundary Discussion - Engineer available to join product layout/design with customer. In time reply and on time delivery and good quality product.
Thank You For Your Attention! Choosing PingYork To Be Your Business Partner To Be Success!