Introducing SharkCut Rebore Tools and Inserts for boring www.arno.de Due to the unique positioning and insert geometry excellent hole quality is achieved also for deeper holes. Easy handling and efficient in production SHARKCUT + SHARKCUT Rebore Cost reduction through Performance Especially developed performance drill and turn system. The ARNO SHARKCut is designed to be a multi purpose tool for drilling and turning. With just one tool, complete no less than 4 applications: Drilling into solid internal turning Internal facing external turning All holders are equipped with through tool coolant Inserts available in various grades and coatings Ground and precision sintered inserts available Wiper geometry (LPET) for better surface finish and reduced machine time
SHARKCut Overview >> MiniSolid carbide tool Page Cutter and Holder 4 Standard Holder Page 1,5 x D 2, x D 3 x D Densimet Ø mm Ø mm Ø mm 5 7 Rebore Holder Page 2, x D 2 edged 3 edged 9 Indexable inserts Page LPET LPNT (wiper geometry) 15 Cutting data and application recommendations from page 1 2
24SSHARKCUT_eng:SHARKCUT 07 11.09.07 17:53 Uhr Seite 3 SHARKCut Holder >> TURNING + DRILLING >> Four machining operations with only one tool! Drilling with flat bottom face Conventional machining Turning of internal profiles Conventional machining Facing operations Conventional machining Turning of external profiles Conventional machining 3
SHARKCut Mini Solid carbide cutter with internal cooling supply D r Righthand execution shown Holder Designation Ø D Ø D1 l1 l2 f r coated Grades AL350 AM35C AK uncoated AP40 SC 04 R/L 009SP SC 04 R/L 009SPALU SC 04 R/L 01SP SC 04 R/L 01SPALU SC 05 R/L 011SP SC 05 R/L 011SPALU SC 05 R/L 0SP SC 05 R/L 0SPALU SC 0 R/L 013SP SC 0 R/L 013SPALU SC 0 R/L 024SP SC 0 R/L 024SPALU SC 07 R/L 015SP SC 07 R/L 015SPALU SC 07 R/L 02SP SC 07 R/L 02SPALU SC 0 R/L 01SP SC 0 R/L 01SPALU SC 0 R/L 0SP SC 0 R/L 0SPALU 4 4 4 4 5 5 5 5 7 7 7 7 35 35 41 41 37 37 45 45 3 3 49 49 42 42 53 53 45 45 57 57 9,00 9,00 1,00 1,00 11, 11,,00,00 13,50 13,50 20 20 15,75 15,75 2,00 2,00 1,00 1,00,00,00 2,0 2,0 2,0 2,0 2,5 2,5 2,5 2,5 3,0 3,0 3,0 3,0 3,5 3,5 3,5 3,5 Holder Holder D D D Designation Ø D1 Ø D2 Ø D3 l1 l2 l3 Clamping screw SC AD0 SC AD0 5 5 1 1 79799 79799 4
SHARKCut Holder >> Drilling depth up to 1,5 x D Ø mm D Righthand execution shown Holder Designation Ø D Ø D1 Ø D2 l1 l2 f Indexable insert SC0R/L00G04 (* SCR/L0015G05 SCR/L001G0 SCR/L0021G07 SC1R/L0024G0 SC1R/L0027G09 SCR/L0030G SCR/L003G13 SCR/L004G17 1 1 1 1 40 0 90 0 1 1 135 150 0,0 15,0 1,0 21,0 2 27,0 30,0 37,5 5,0,0 7,0,0 9,0,0,5 1,0 LPET / LPNT 0401... LPET / LPNT 0502... LPET / LPNT 002... LPET / LPNT 0703... LPET / LPNT 003... LPET / LPNT 09T3... LPET / LPNT T3... LPET / LPNT 1304... LPET / LPNT 1705... * Righthand holder Righthand indexable insert Lefthand holder Lefthand indexable insert. INFORMATION: Holder will be supplied with clamping screws and spare screws, however without key. Spare parts Holder Screw Key SC0R/L.G04 SCR/L.G05 SCR/L.G0 SCR/L.G07 SC1R/L.G0 SC1R/L.G09 SCR/L.G SCR/L.G1317 715 7151 SS 5151 SS 1751 SS 31 SS 31 SS 23 7221 T 5 T 5 T 57 T 5 T 5 T 5 T 5115 T 51 5
SHARKCut Holder >> Drilling depth up to 2, x D Ø mm D D Righthand execution shown Holder Designation Ø D Ø D1 Ø D2 l1 l2 l3 f Indexable insert SC0R/L001SP04 * SCR/L0023SP05 SCR/L0027SP0 SCR/L00SP07 SC1R/L003SP0 SC1R/L0041SP09 SCR/L0045SP SCR/L0057SP13 SCR/L0072SP17 1 1 1 1 40 1 40 50 0,0 9,5 7,0 3,5 9 9,5 111,0 9,0 15,0 1,0 22,5 27,0 31,5 3,0 40,5 45,0 5,5 72,0 3 42 45 45 50 5 5 0 70 5,0,0 7,0,0 9,0,0,5 1,0 LPET / LPNT 0401... LPET / LPNT 0502... LPET / LPNT 002... LPET / LPNT 0703... LPET / LPNT 003... LPET / LPNT 09T3... LPET / LPNT T3... LPET / LPNT 1304... LPET / LPNT 1705... * Righthand holder Righthand indexable insert Lefthand holder Lefthand indexable insert. INFORMATION: Holder will be supplied with clamping screws and spare screws, however without key. Spare parts Holder Screw Key SC0R/L.SP04 SCR/L.SP05 SCR/L.SP0 SCR/L.SP07 SC1R/L.SP0 SC1R/L.SP09 SCR/L.SP SCR/L.SP1317 715 7151 SS 5151 SS 1751 SS 31 SS 31 SS 23 7221 T 5 T 5 T 57 T 5 T 5 T 5 T 5115 T 51
SHARKCut Densimet Holder >> Drilling depth up to 3 x D Ø mm D Righthand execution shown Vibration damped Holder Designation Ø D Ø D1 Ø D2 l1 l2 f Indexable insert SC0R/L0024SP04 * SCR/L0030SP05 SCR/L003SP0 SCR/L0042SP07 SC1R/L004SP0 SC1R/L0054SP09 SCR/L000SP SCR/L0075SP13 SCR/L009SP17 1 1 1 1 40 0,0 5,0 95,0 0,0 1,0 1,0 130,0 150,0 15,0 2 30,0 3,0 42,0 5 0,0 75,0 9,0 5,0,0 7,0,0 9,0,0,5 1,0 LPET / LPNT 0401... LPET / LPNT 0502... LPET / LPNT 002... LPET / LPNT 0703... LPET / LPNT 003... LPET / LPNT 09T3... LPET / LPNT T3... LPET / LPNT 1304... LPET / LPNT 1705... * Righthand holder Righthand indexable insert Lefthand holder Lefthand indexable insert. INFORMATION: Holder will be supplied with clamping screws and spare screws, however without key. Spare parts Holder Screw Key SC0R/L.SP04 SCR/L.SP05 SCR/L.SP0 SCR/L.SP07 SC1R/L.SP0 SC1R/L.SP09 SCR/L.SP SCR/L.SP1317 715 7151 SS 5151 SS 1751 SS 31 SS 31 SS 23 7221 T 5 T 5 T 57 T 5 T 5 T 5 T 5115 T 51 7
SHARKCut Rebore Holder >> Tools for boring with 2 or 3 edges Prehole [Ø D1min] necessary! Dmin. Counter boring Boring Spot Facing Facing and turning possible subject to conditions
SHARKCut Rebore 2 edged Boring tool >> Drilling depth up to 2, x D Ø 50 mm 2 edged Ø D f l 1 90 l 2 l 3 Ø D1 min Ø D2 Ø D3 Dmin. Righthand execution shown Holder Designation Ø D Ø D1 min Ø D2 Ø D3 l1 l2 l3 f z Indexable insert SCR R0027G04 * 4 1 2 27 37 5 2 LPET / LPNT 0401... SCR 1305 R0029G04 * 13 5 1 4 29 39 2 LPET / LPNT 0401... SCR 0 R00G04 * 1 41 7 2 LPET / LPNT 0401... SCR 1507 R0034G04 * 15 7 1 34 43 2 LPET / LPNT 0401... SCR R003G05 1 97 3 47 7 2 LPET / LPNT 0502... SCR 1707 R003G05 17 7 99 3 49 2 LPET / LPNT 0502... SCR 17575 R0039G05 17,5 7,5 1 39 51,5 2 LPET / LPNT 0502... SCR R0041G0 1 2 41 52 7 2 LPET / LPNT 002... SCR 1907 R0043G0 19 7 4 43 54 2 LPET / LPNT 002... SCR 0 R0045G07 1 45 5 7 2 LPET / LPNT 0703... SCR 27 R0047G07 21 7 11 47 0 2 LPET / LPNT 0703... SCR 2 R0050G07 22 11 50 2 9 2 LPET / LPNT 0703... SCR 2309 R0052G07 23 9 1 52 4 2 LPET / LPNT 0703... SCR 240 R0054G0 24 2 54 9 2 LPET / LPNT 003... SCR 09 R005G0 9 40 130 5 70 2 LPET / LPNT 003... SCR 20 R0059G09 2 40 134 59 74 9 2 LPET / LPNT 09T3... SCR 2709 R001G09 27 9 40 137 1 77 2 LPET / LPNT 09T3... SCR 2 R003G09 2 40 0 3 0 11 2 LPET / LPNT 09T3... SCR 2909 R005G 29 9 40 4 5 4 2 LPET / LPNT T3... SCR 30 R00G 30 40 11 2 LPET / LPNT T3... SCR 3111 R0070G 31 11 40 9 70 9 2 LPET / LPNT T3... SCR R0072G 40 151 72 91 13 2 LPET / LPNT T3... SCR 3313 R0075G 33 13 40 154 75 94 13 2 LPET / LPNT T3... SCR 34 R0077G 34 40 15 77 9 15 2 LPET / LPNT T3... SCR 35 R0079G13 35 40 50 1 79 9 2 LPET / LPNT 1304... SCR 311 R001G13 3 11 40 50 1 1 9 11 2 LPET / LPNT 1304... SCR 37 R003G13 37 40 50 170 3 0 2 LPET / LPNT 1304... SCR 313 R00G13 3 13 40 50 173 3 13 2 LPET / LPNT 1304... SCR 39 R00G13 39 40 50 175 5 2 LPET / LPNT 1304... SCR 4015 R0090G13 40 15 40 50 177 90 7 15 2 LPET / LPNT 1304... SCR 411 R0092G13 41 1 40 50 179 92 9 1 2 LPET / LPNT 1304... SCR 4217 R0095G13 42 17 40 50 95 1 17 2 LPET / LPNT 1304... SCR 431 R0097G13 43 1 40 50 15 97 115 1 2 LPET / LPNT 1304... SCR 4419 R0099G13 44 19 40 50 17 99 117 19 2 LPET / LPNT 1304... SCR 4513 R01G17 45 13 40 55 192 1 2 13 2 LPET / LPNT 1705... SCR 4 R04G17 4 40 55 194 4 4 2 LPET / LPNT 1705... SCR 4715 R0G17 47 15 40 55 19 15 2 LPET / LPNT 1705... SCR 41 R0G17 4 1 40 55 19 1 2 LPET / LPNT 1705... SCR 4917 R01G17 49 17 40 55 0 1 130 17 2 LPET / LPNT 1705... SCR 501 R0113G17 50 1 40 55 3 113 133 1 2 LPET / LPNT 1705... *Righthand holder Righthand indexable insert INFORMATION: Holder will be supplied with clamping screws and spare screws, however without key. 9
f SHARKCut Rebore 3 edged Boring tool >> Drilling depth up to 2, x D Ø 24 50 mm 3 edged 90 l 3 l1 l 2 Ø D Ø D1 min Ø D2 Ø D3 Dmin. Righthand execution shown Holder Designation Ø D Ø D1 min Ø D2 Ø D3 l1 l2 l3 f z Indexable insert SCR 24 R030054G0 24 2 54 13 3 LPET / LPNT 002... SCR 13 R03005G0 13 40 130 5 70 3 LPET / LPNT 002... SCR 2 R030059G07 2 40 134 59 74 13 3 LPET / LPNT 0703... SCR 2713 R03001G07 27 13 40 137 1 77 3 LPET / LPNT 0703... SCR 2 R03003G07 2 40 0 3 0 15 3 LPET / LPNT 0703... SCR 2913 R03005G0 29 13 40 4 5 4 3 LPET / LPNT 003... SCR 30 R0300G0 30 40 15 3 LPET / LPNT 003... SCR 3115 R030070G0 31 15 40 9 70 9 1 3 LPET / LPNT 003... SCR 1 R030072G0 1 40 151 72 91 17 3 LPET / LPNT 003... SCR 3317 R030074G0 33 17 40 154 74 94 1 3 LPET / LPNT 003... SCR 341 R030077G0 34 1 40 15 77 9 19 3 LPET / LPNT 003... SCR 3517 R030079G09 35 17 40 50 1 79 9 1 3 LPET / LPNT 09T3... SCR 31 R03001G09 3 1 40 50 1 1 9 19 3 LPET / LPNT 09T3... SCR 3719 R03003G09 37 19 40 50 170 3 0 3 LPET / LPNT 09T3... SCR 3 R0300G09 3 40 50 173 3 21 3 LPET / LPNT 09T3... SCR 3921 R0300G09 39 21 40 50 175 5 22 3 LPET / LPNT 09T3... SCR 4022 R030090G09 40 22 40 50 177 90 7 23 3 LPET / LPNT 09T3... SCR 41 R030092G 41 21 40 50 179 92 9 22 3 LPET / LPNT T3... SCR 4222 R030095G 42 22 40 50 95 1 23 3 LPET / LPNT T3... SCR 43 R030097G 43 23 40 50 15 97 115 24 3 LPET / LPNT T3... SCR 4424 R030099G 44 24 40 50 17 99 117 3 LPET / LPNT T3... SCR 45 R0301G 45 40 50 190 1 1 2 3 LPET / LPNT T3... SCR 42 R0304G 4 2 40 50 192 4 2 27 3 LPET / LPNT T3... SCR 4727 R030G 47 27 40 50 195 1 2 3 LPET / LPNT T3... SCR 423 R030G13 4 23 40 55 19 23 3 LPET / LPNT 1304... SCR 4924 R0301G13 49 24 40 55 0 1 130 24 3 LPET / LPNT 1304... SCR 50 R030113G13 50 40 55 3 113 133 3 LPET / LPNT 1304... INFORMATION: Holder will be supplied with clamping screws and spare screws, however without key.
SHARKCut Notes >> 11
SHARKCut ISO application area >> ISO Carbide coated Carbide uncoated Cutting material Application P Steel, cast steel, long chipping malleable iron M Stainless steel, cast steel, manganese steel, free cutting steel K Grey cast iron, chilled hard cast iron, short chipping malleable iron N Aluminium and Alalloys, non ferrous materials 30 40 50 30 40 50 30 40 50 30 40 AR2C AM35C AR2C AM35C AL350 AL AL350 AL AM5035 AK15 AL AM5035 AK15 AK AK AP40 AP40 Toughness Toughness Toughness Toughness Wear resistance Wear resistance Wear resistance Wear resistance Feed rate Feed rate Feed rate Feed rate Cutting speed Cutting speed Cutting speed Cutting speed 50 S High temperature resistant alloys, Titanium alloys 30 40 AL350 AL AM5035 AK Toughness Wear resistance Feed rate Cutting speed 50 H Hardened Steel, hard cast iron 30 40 Toughness Wear resistance Feed rate Cutting speed 50 Main application area Secondary application area AM35C Grade AR2C Grade Recommended application area Recommended application area
SHARKCut Grade Description >> Carbide coated AM5035 (AL350) HC P40, HC M35 PVDmultilayer coating, substrate + TiAlN. Grade for machining stainless steel, but can also be used for steel materials with low to medium hardness as well as for high temperature alloys. Optimum cutting edge stability. Excellent results at low to medium cutting speeds. AK15 HC P15, HC K15 CVD CVDmultilayer coating, substrate + TiCN + TiCN + TiCNB + Al2O3 The main application area for this grade is the machining of all cast materials. It is also suitable for machining steel. The new substrate offers the necessary toughness and heat resistance. AL HC P, HC M15, HC K, HC N15, HC S PVDmultilayer coating, substrate + AlTiN. Extremly wear resistant grade for machining steel materials, cast iron and non ferrous products. Due to high hardness in coating, high wearresistance can be achieved. Specially suitable for high cutting speeds. AM35C HC P35, HC M30 CVDmultilayer coating, substrate + TiC + TiCN + TiN. Carbide grade with high toughness for machining steel materiales at medium cutting speeds. AR2C HC P, HC K CVDmultilayer coating, substrate + TiN + TiCN + Al2O3. Carbide grade with high wear resistance for machining cast iron and steel materiales. Uncoated carbide grades AK HW K, HW N, HW S Grade for machining aluminium, aluminium alloys, nonferrous metals and plastics. Grade can also be used for machining cast iron and high temperature metals.insert is peripheryground and the chipbreaker is polished. AP40 HW P40, HW M35 Special carbide grade for steel materiales at cutting speeds below 0 m/min and unstable machining conditions. 13
11 SHARKCut Indexable inserts >> LPET Indexable inserts coated Grades uncoated Designation l 1 d ➀ s r d 1 AM5035 AK15 AL AL350 AM35C AR2C AK AP40 LPET 0402FL AWI LPET 0404FL AWI LPET 0402FR AWI LPET 0404FR AWI LPET 0502FN AWI LPET 0504FN AWI LPET 002FN AWI LPET 004FN AWI LPET 070304FN AWI LPET 00304FN AWI LPET 09T304FN AWI LPET T304FN AWI LPET T30FN AWI LPET 130404FN AWI LPET 13040FN AWI LPET 17050FN AWI,0,0 7,0,0 9,0,0,0,5,5 1,0 4,5 4,5 4,5 4,5 5, 5,,5,5 7,,5 9,,, 13,5 13,5 17,5 1,0 1,0 1,0 1,0 2, 2, 2,3 2,3 3,1 3,1 3,97 3,97 3,97 4,7 4,7 5,5 0, 0, 0, 2, 2, 2, 2, 2, 2, 2,50 2,50 2,0 3,40 3,40 4,40 4,40 5,30 5,30 5,30 LPET T304EN WI LPET 130404EN WI LPET 17050EN WI,0,5 1,0, 13,5 17,5 3,97 4,7 5,5 0, 4,40 5,30 5,30 ➀ Dimension d measured to heigth s.
11 SHARKCut Indexable inserts >> LPNT Indexable inserts coated Grades uncoated Designation l 1 d ➀ s r d 1 AM5035 AK15 AL AL350 AM35C AR2C AK AP40 LPNT 0402ER/EL * LPNT 0404ER/EL * LPNT 0502EN LPNT 0504EN LPNT 002EN LPNT 004EN LPNT 070304EN LPNT 00304EN LPNT 09T304EN LPNT T304EN LPNT T30EN LPNT 130404EN LPNT 13040EN LPNT 17050EN 5,0 5,0,0,0 7,0,0 9,0,0,0,5,5 1,0 4,5 4,5 5, 5,,5,5 7,,5 9,,, 13,5 13,5 17,5 1,0 1,0 2, 2, 2,3 2,3 3,1 3,1 3,97 3,97 3,97 4,7 4,7 5,5 0, 0, 0, 2, 2, 2, 2, 2,50 2,50 2,0 3,40 3,40 4,40 4,40 5,30 5,30 5,30 *Righthand holder Righthand indexable insert Lefthand holder Lefthand indexable insert. ➀ Dimension d measured to heigth s. 15
SHARKCut Application recommendations >> Maximum drilling depth SHARKCut Ø max. drilling depth Mini (2, x D) Mini ALU (4 x D) 1,5 x D 2, x D 3 x D 4 5 7 1 1 9,00 11, 13,50 15,75 1,00 1 24 2 15 1 21 24 27 30 3 4 1,0 22,0 27,0 31,5 3,0 40,5 45,0 5,0 72,0 24 30 3 42 4 54 0 75 9 Drilling off centre Type of tool Nominal tool diameter Drilling diameter D D min D max SC 04 R/L..SP (Mini) SC 05 R/L..SP (Mini) SC 0 R/L..SP (Mini) SC 07 R/L..SP (Mini) SC 0 R/L..SP (Mini) SC 0 R/L..04 SC R/L..05 SC R/L..0 SC R/L..07 SC 1 R/L..0 SC 1 R/L..09 SC R/L.. SC R/L..13 SC R/L..17 4 5 7 1 1 3,90 4,90 5,90,90 7,90 7,5 9,5 11,5 13,5 15,5 17,5 19,0 2 31,0 4,2 5,2,2 7,2,2,3,5,5,5 1,5 1,5,5, 33,0 Because of the special design of the holder and indexable inserts, it is possible to drill off centre. 1
SHARKCut Mini Recommended cutting data >> Turning SHARKCut Ø Depth of Cut ap 0,5 1 1,5 2 2,5 3 3,5 4 Feed rate f [mm/rev] SC04 0,1 0,1 0,0 0,05 SC05 0,1 0,1 0,09 0,0 0,04 SC0 0,1 0,1 0,1 0,0 0,0 0,04 SC07 0,1 0,1 0,1 0,1 0,0 0,0 0,04 SC0 0,1 0,1 0,1 0,1 0,1 0,0 0,0 0,04 SC... R/L...SP 2, x D Turning SHARKCut Ø Depth of Cut ap 0,5 1 1,5 2 2,5 3 Feed rate f [mm/rev] SC04 0,1 0,0 0,05 SC05 0,1 0,09 0,0 0,04 SC0 0,1 0,09 0,0 0,04 SC07 0,1 0,1 0,0 0,0 0,04 SC0 0,1 0,1 0,05 0,075 0,055 0,04 SC... R/L...SP 4 x D Facing SHARKCut Ø SC... R/L...SP (2, x D) SC... R/L...SPALU (4 x D) ap f [mm/rev] ap f [mm/rev] SC04 0,7 0,07 0,7 0,05 SC05 0,7 0,07 0,7 0,05 SC0 0,7 0,07 0,7 0,05 SC07 1,0 0,0 1,0 0,0 SC0 1,0 0,0 1,0 0,0 Drilling SHARKCut Ø SC... R/L...SP (2, x D) SC... R/L...SPALU (4 x D) f [mm/rev] f [mm/rev] SC04 0,005 0,030 0,005 0,0 SC05 0,005 0,030 0,005 0,0 SC0 0,005 0,030 0,005 0,0 SC07 0,005 0,035 0,005 0,0 SC0 0,005 0,040 0,005 0,030 The data given are only approximate values.it can be necessary to adjust these data to the individual machining operation. 17
SHARKCut Recommended cutting data >> SHARKCut Depth of Cut and Feed rate Drilling SHARKCut Ø 1,5 2, x D 3 x D Densimet f [mm/rev] f [mm/rev] 1 1 0,01 0,02 0,01 0,04 0,01 0,05 0,01 0,05 0,01 0,07 0,02 0,0 0,03 0,09 0,03 0, 0,03 0, 0,05 0,15 0,01 0,02 0,01 0,03 0,01 0,04 0,01 0,05 0,02 0,0 0,03 0,07 0,03 0,0 0,04 0,09 0,05 0,11 Facing SHARKCut Ø 1,5 x D 2, x D 3 x D Densimet ap f [mm/rev] ap f [mm/rev] ap f [mm/rev] 1 1 2,0 2,5 3,0 3,5 5,0 5,0,0,0 0, 0, 0,15 0,1 0,17 0,1 0 4 7 0,5 1,5 2,0 2,5 3,0 3,5 3,5 5,0,0 0,0 0,07 0, 0, 0,15 0,1 0,17 0,1 2 1,0 1,2 1,5 1,7 2,0 2,3 2,5 3,0 3,5 0, 0, 0,15 0,1 0,17 0,1 0 4 7 1 The data given are only approximate values.it can be necessary to adjust these data to the individual machining operation.
SHARKCut Recommended cutting data >> Turning SHARKCut Ø Depth of Cut ap 1 2 3 4 5 7 9 1,5 x D Feed rate f [mm/rev] 1 1 0, 0,15 0,1 0,1 0 1 2 0,30 0,11 0,15 0,1 0,1 0 1 2 0,30 0, 0, 0,15 0,1 0 1 2 0,30 0,07 0, 0,13 0,15 0,19 1 2 0,30 0,09 0, 0,13 0,17 0,19 2 0,30 0, 0,11 0,15 0,17 1 0,30 0, 0,1 0,19 5 0,30 0, 0, 0,17 3 0,1 2 7 0,15 0 5 0,1 0,17 0,1 Turning SHARKCut Ø Depth of Cut ap 1 2 2,5 3 3,5 4 5 7 1 1 0, 0,15 0,1 0, 0 1 2 0,30 0,09 0, 0,1 0,1 0 1 2 0,30 0,07 0,09 0, 0, 0,1 0,1 1 0,30 Feed rate f [mm/rev] 0, 0,11 0, 0, 0,17 3 0, 0 5 0,17 0 0,1 2, x D Turning SHARKCut Ø Depth of Cut ap 1 2 2,5 3 3,5 4 5 7 1 1 0, 0,13 0,15 0,1 0,1 0 2 5 0,09 0,11 0,13 0,1 0,1 0 2 5 0,07 0,09 0,07 0,11 0,13 0,15 0,17 1 5 Feed rate f [mm/rev] 0, 0,11 0, 0, 0,1 2 0, 0,1 2 0,1 0,19 0,1 3,0 x D Densimet 3,0 x D Densimet Material Modulus of elasticity [kg/mm 2 ] Thickness [g/cm 3 ] Densimet Steel 30 2 17,50 7,5 Absolute precision, excellent surface quality and improved tool life have been achieved as a result of the high modulus of elasticity and density since these particularly reduce vibrations. The data given are only approximate values.it can be necessary to adjust these data to the individual machining operation. 19
SHARKCut Rebore Recommended cutting data >> Boring SHARKCut Rebore Ø Depth of Cut ap 1 2 3 4 5 7 9 Feed rate f [mm/rev] 15 (LP...04) 5 2 0 0,1 1 17,5 (LP...05) 0,30 0,30 4 0 1 19 (LP...0) 0,34 0,34 0,34 0,30 5 0 23 (LP...07) 0,3 0,3 0,3 0,33 0,30 2 24 (LP...0) 2 2 2 2 0,3 0,34 0,30 5 2 2 (LP...09) 4 4 4 4 4 0 0,35 0, 29 34 (LP...) 5 0 0,3 0, 0,30 35 44 (LP...13) 0,52 0,52 0,52 0,52 0,52 0,52 0,50 7 3 0,3 0,30 45 50 (LP...17) 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,0 0,55 0,50 2 0,35 2 edged Boring SHARKCut Rebore Ø Depth of Cut ap 1 2 3 4 5 7 9 Feed rate f [mm/rev] 15 (LP...04) 0,37 0,33 0,30 4 1 17,5 (LP...05) 5 5 2 0,3 0,30 1 19 (LP...0) 0,51 0,51 0,51 5 0,3 0,30 23 (LP...07) 0,54 0,54 0,54 9 5 0,39 0,33 24 (LP...0) 0,3 0,3 0,3 0,3 0,57 0,51 5 0,3 2 2 (LP...09) 0, 0, 0, 0, 0, 0,0 0,53 2 29 34 (LP...) 0,72 0,72 0,72 0,72 0,72 0, 0,0 0,54 5 35 44 (LP...13) 0,7 0,7 0,7 0,7 0,7 0,7 0,75 0,70 0,5 0,57 5 45 50 (LP...17) 0,90 0,90 0,90 0,90 0,90 0,90 0,90 0,90 0,3 0,75 0,3 0,52 3 edged
SHARKCut Application recommendations >> WIPER geometry Information Better surface At the same feed rate the WIPER insert achieves a much better Ravalue against a conventional insert. Standard radius ARNO WIPER Reduced machine time If the required RaValue is achieved with a standard insert, the WIPER insert can be applied using up to twice the feed rate and thereby reducing machine time. Standard radius ARNO WIPER Machining over centre Situation At not adequate travel of the machine over the centre the outside diameter can not be machined with the same tool Solution: Using a right hand SHARKCut tool. Maximum travel over centre 21
SHARKCut Application recommendations >> CoolantBooster Coolant pressure The SHARKCut tool offer a unique detail when it comes to swarf evacuation. A return (pointing back up the flute) coolant channel ensures optimum swarf evacuation, therefore the coolant pressure, no matter the diameter, must be 1.5 3 bar (optimum 57 bar). Through tool coolant (Coolant Booster) Axial location flat (Stability) Displacement of the machine Situation Solution Displacement in Xdirection Correct tool positioning Angle error Turret or spindle adjustment Turret positioning error Adjust turret plate (Yaxis) 22
SHARKCut Application recommendations >> Through hole drilling Information: When through hole drilling with stationary tool and rotating component a sharp disc is produced, please ensure adequate safety precautions. The coolant pressure for a 1.5 x D SHARKCut should be minimum 1.53 bar, for 2. x D drill depth 57 bar is required. If the necessary coolant pressure is not available, it could be beneficial to interrupt the cutting briefly in order to clear the hole. Calculation units D Diameter n Spindle revolution [rev/min] v c Cutting speed [m/min] Q Chip removal rate [cm 3 /min] f n Feed rate per revolution [mm/rev] a p Depth of cut Formulas Cutting speed v c = π D n 00 Chip removal rate Q = v c a p f n Revolution per minute n = v c 00 π D 23
SHARKCut Recommended cutting data >> SHARKCUT Rebore ISO P Material Unalloyed steel and cast steel ca. 0,15% C ca. 5% C ca. 5% C ca. 0,75% C ca. 0,75% C Low alloyed steel annealed and cast steel hardened and tempered annealed hardened and tempered High alloyed steel, high alloyed toolsteel and cast steel hardened and annealed tempered Tensile strenght [mm 2 ] 340 40 30 900 00 00 9 00 1170 70 10 AM5035 30 0 0 0130 50130 0 0130 01 00 00 500 AK15 0 0 00 0130 0 70130 0130 01 900 01 AL 0300 170 0 1500 1500 170270 0 1500 1502 Cutting speed Vc [m/min] AL350 AM35C AR2C AK AP40 30 0 0 0130 50130 0 0130 01 00 00 500 00 0 0 0150 70150 0 0150 0150 701 0 01 150 0 0170 90 0 00 1 00 00 700 700 00 500 00 5090 500 500 00 Stainless steel and ferritic / martensitic, annealed 70 500 500 0 M cast steel Stainless steel and cast steel martensitic, hardened and tempered austenitic and austenitic/ferritic, chilled 00 45000 00900 50150 50190 500 0 0 50150 50190 500 0150 0190 50150 4090 Cast iron pearlitic, ferritic 500700 0240 170300 0150 K Cast iron with nodular graphite pearlitic, martensitic ferritic pearlitic 70050 0010 550 00 0240 1190 130240 130240 150270 40 0230 1170 0 10 10 0150 01 00 00 Malleable cast iron ferritic 450 40 1500 00 0 pearlitic 750 40 00 00 0 Aluminium alloys, long chipping not heat treatable 0 001300 0500 heat treatable, heat treated 350 400900 0300 Casted aluminium alloys % Si, hardened 0 000 0500 % Si, heat treatable, hardened 300 0550 0300 N Copper and copper alloys ( brass / bronze ) % Si, not heat treatable Lead alloys, Pb > 1% Brass, bronze 450 400 300 0550 0300 0500 0500 Aluminium bronze 500 0300 Copper and electrolyte copper 0 0300 Non ferrous materials Duroplastics 0 Re inforced plastics 0150 Hard rubber 00 High temperature resistant alloys Fealloyed annealed 700 50 50 50 S Ni or Co based heat treated annealed casting heat treated 950 00 10 40 15 50 1540 1530 1530 40 15 Titanium alloys, high strength Pure titan 500700 501 501 501 Alpha and Beta alloys, hardened 70000 3050 3050 3050 H Hardened steel Hard cast iron hardened and tempered hardened and tempered casting 001350 13501700 1350 Hardened cast iron hardened and tempered 1900 The data given are only approximate values.it can be necessary to adjust these data to the individual machining operation. www.arno.de ARNO WERKZEUGE www.arno.de KarlHeinz Arnold GmbH. Karlsbader Str. 4. D 7370 Ostfildern Fon +49(0)711/340. Fax + 49 ( 0 ) 711 / 34 02 130. info@arno.de. www.arno.de ARNO (UK) Limited. Unit 3, Sugnall Business Centre. Sugnall, Eccleshall. Staffordshire. ST21 NF Phone + 44 ( 0 ) 175 50 072. Fax + 44 ( 0 ) 175 50 07. sales@arno.de. www.arnotools.co.uk ARNO Italia S.r.l. Via Fiume 13. 059 Vimercate (Mi) Tel +39 039 / 52 1. Fax +39 039 / 0 3 724. info@arnoitalia.it. www.arnoitalia.it